WIRING BODY ASSEMBLY, WIRING BOARD, AND TOUCH SENSOR
20200064971 ยท 2020-02-27
Assignee
Inventors
Cpc classification
G06F3/041
PHYSICS
G06F3/0446
PHYSICS
H05K3/361
ELECTRICITY
H05K3/323
ELECTRICITY
H05K1/147
ELECTRICITY
G06F2203/04112
PHYSICS
International classification
H05K3/32
ELECTRICITY
Abstract
A wiring body assembly includes: a first wiring body including a first insulating portion, a first lead wiring and a first terminal portion, the first lead wiring and the first terminal portion are disposed on a surface of the first insulating portion; a second wiring body including a second insulating portion, a second lead wiring and a second terminal portion, the second lead wiring and the second terminal portion are disposed on a surface of the second insulating portion that is oriented opposite to the surface of the first insulating portion; and a conductive adhering portion connecting the first terminal portion and the second terminal portion. The first wiring body and the second wiring body overlap each other so that the first terminal portion and the second terminal portion face each other through the conductive adhering portion.
Claims
1. A wiring body assembly comprising: a first wiring body including a first insulating portion, a first lead wiring and a first terminal portion, wherein the first lead wiring and the first terminal portion are disposed on a surface of the first insulating portion; a second wiring body including a second insulating portion, a second lead wiring and a second terminal portion, wherein the second lead wiring and the second terminal portion are disposed on a surface of the second insulating portion that is oriented opposite to the surface of the first insulating portion; and a conductive adhering portion that connects the first terminal portion and the second terminal portion, wherein the first wiring body and the second wiring body overlap each other so that the first terminal portion and the second terminal portion face each other through the conductive adhering portion, the conductive adhering portion includes a first protruding portion that protrudes from a space between the first wiring body and the second wiring body, the first protruding portion covers a portion of an end surface of the first wiring body, and the portion of the end surface of the first wiring body includes a region that overlaps the second wiring body in a stacking direction of the first wiring body and the second wiring body.
2. The wiring body assembly according to claim 1, wherein the first protruding portion covers a portion of an end surface of the first insulating portion, and the portion of the end surface of the first insulating portion includes a region that overlaps the second wiring body in the stacking direction.
3. The wiring body assembly according to claim 1, wherein the second wiring body further includes a cover portion including at least a cover layer disposed on the surface of the second insulating portion to cover the second lead wiring, and the cover layer does not overlap with the first wiring body in the stacking direction.
4. The wiring body assembly according to claim 3, wherein the conductive adhering portion is in contact with at least a portion of the cover portion.
5. The wiring body assembly according to claim 4, wherein the first protruding portion is in contact with the cover portion.
6. The wiring body assembly according to claim 5, wherein the first protruding portion covers a portion of a surface of the cover portion that is oriented opposite to the surface of the first insulating portion.
7. The wiring body assembly according to claim 3, wherein the cover portion includes an adhesive layer interposed between the cover layer and the second lead wiring, the adhesive layer includes a second protruding portion protruding toward a distal end side of the second wiring body from a distal end of the cover layer, and the second protruding portion overlaps the first wiring body in the stacking direction.
8. The wiring body assembly according to claim 7, wherein the second protruding portion does not overlap the first terminal portion in the stacking direction.
9. The wiring body assembly according to claim 7, wherein the conductive adhering portion is in contact with both the cover layer and the adhesive layer.
10. The wiring body assembly according to claim 3, wherein the cover layer overlaps the first insulating portion in an extending direction of the second wiring body.
11. The wiring body assembly according claim 1, wherein the first terminal portion extends to an edge of the first wiring body, and the first protruding portion covers a portion of an end surface of the first terminal portion.
12. The wiring body assembly according to claim 1, wherein the first insulating portion is made of a material that includes a resin having optical isotropy.
13. A wiring board comprising: the wiring body assembly according to claim 1; and a supporting body disposed on the surface of the first wiring body or an opposing surface of the first wiring body and that supports the first wiring body.
14. A touch sensor comprising the wiring board according to claim 13.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0034] Hereinafter, embodiments of the invention will be described with reference to the drawings.
[0035]
[0036] The touch sensor 1 illustrated in
[0037] In such a touch sensor 1, for example, when a finger (external conductor) of an operator approaches the touch sensor 1, a condenser (electrostatic capacitance) is formed between the external conductor and the touch sensor 1, and thus, the electrical state between the two electrodes changes. The touch sensor 1 can detect the operation position of the operator on the basis of an electrical change between the two electrodes.
[0038] As illustrated in
[0039] The cover panel 20 has a rectangular shape and includes a transparent portion 21 capable of transmitting visible light and a shielding portion 22 shielding visible light. The transparent portion 21 is formed in a rectangular shape, and the shielding portion 22 is formed in a rectangular frame shape around the transparent portion 21. As a transparent material constituting the cover panel 20, for example, a glass material such as soda lime glass or borosilicate glass, and a resin material such as polymethyl methacrylate (PMMA) and polycarbonate (PC) can be exemplified. The shielding portion 22 is formed by, for example, applying black ink to an outer peripheral portion of the back surface of the cover panel 20. A first wiring body 50 (described later) of the wiring body assembly 40 is attached to the cover panel 20, and the first wiring body 50 is supported by the cover panel 20. In this case, it is preferable that the cover panel 20 has a rigidity enough to support the first wiring body 50.
[0040] The transparent adhesive layer 30 is interposed between the cover panel 20 and the wiring body assembly 40. The transparent adhesive layer 30 is an optical transparent adhesive film and can be formed by using a known adhesive such as a silicone resin based adhesive, an acrylic resin based adhesive, a urethane resin based adhesive, or a polyester resin based adhesive. Herein, in one or more embodiments, the transparent adhesive layer 30 is formed on the lower surface of the cover panel 20 in advance, but in a case where the layer on the cover panel 20 side of the wiring body assembly 40 is an adhesive layer, since the formation of the transparent adhesive layer 30 is unnecessary, the transparent adhesive layer 30 may be omitted.
[0041] As illustrated in
[0042] As illustrated in
[0043] The first resin portion 51 has a rectangular shape and is made of a resin material having transparency. As the resin material having transparency, for example, UV curable resins or thermosetting resins such as an epoxy resin, an acrylic resin, a urethane resin, a silicone resin, and a phenol resin can be exemplified.
[0044] In one or more embodiments, the first resin portion 51 is made of a material having optical isotropy. In this case, the retardation value Re of the material constituting the first resin portion 51 is 10 nm or less. In this specification, the phrase having optical isotropy denotes that the retardation value Re is 10 nm or less. The first resin portion 51 made of such a material having optical isotropy can be manufactured by a method not accompanied by, for example, a stretching process such as a casting method.
[0045] The first conductor portion 52 is provided on the upper surface (the surface of the main surfaces of the first resin portion 51 on the side facing the second wiring body 60) of the first resin portion 51, and is retained by the resin portion 51. The first conductor portion 52 includes a plurality of first electrode portions 521, a plurality of first lead wirings 522, and a plurality of first terminal portions 523. The first electrode portion 521 has a mesh shape. Each of the first electrode portions 521 extends in the Y direction in the figure, and the plurality of first electrode portions 521 are juxtaposed in the X direction in the figure. One end of the first lead wiring 522 is connected to one end of each of the first electrode portions 521 in the longitudinal direction. The first terminal portion 523 is connected to the other end of each of the first lead wirings 522. The first terminal portion 523 does not extend to an edge portion (edge) 502 of the first wiring body 50 and does not form an end surface 501 of the first wiring body 50.
[0046] The number of the first electrode portions 521 is not particularly limited and can be arbitrarily set. The number of the first lead wirings 522 and the number of the first terminal portions 523 are set according to the number of the first electrode portions 521.
[0047] The first conductor portion 52 is made of a conductive material (conductive particles) and a binder resin. As the conductive material, metal materials such as silver, copper, nickel, tin, bismuth, zinc, indium, or palladium or carbon-based materials such as graphite, carbon black (furnace black, acetylene black, or ketjen black), carbon nanotube or carbon nanofiber can be exemplified. As a conductive material, a metal salt may be used. As the metal salt, salts of the above-mentioned metals can be exemplified. As the binder resin, an acrylic resin, a polyester resin, an epoxy resin, a vinyl resin, a urethane resin, a phenol resin, a polyimide resin, a silicone resin, a fluororesin, and the like can be exemplified. Such a first conductor portion 52 is formed by applying a conductive paste and curing the resulting product. As a specific example of such a conductive paste, a conductive paste formed by mixing the above-described conductive material and a binder resin in water or a solvent and various additives can be exemplified. As the solvent contained in the conductive paste, -terpineol, butyl carbitol acetate, butyl carbitol, 1-decanol, butyl cellosolve, diethylene glycol monoethyl ether acetate, tetradecane, and the like can be exemplified. The binder resin may be omitted from the material constituting the first conductor portion 52.
[0048] The second resin portion 53 has a rectangular shape and is made of a resin material having transparency. As the resin material having transparency, for example, the same material as the resin material constituting the above-mentioned first resin portion 51 can be used. In this case, it is preferable that the second resin portion 53 is made of a material having optical isotropy, and it is preferable that the material constituting the first resin portion 51 and the material constituting the second resin portion 53 have the same composition.
[0049] Herein, the configuration that the two resin materials have the same composition denotes the following case. That is, the configuration denotes that all of one or two or more unit structures constituting a main chain of one resin material are contained in a main chain of the other resin material, and all of one or two or more unit structures constituting the main chain of the other resin material are contained in the main chain of one resin material.
[0050] It is preferable that, in a case where two resin materials have the same composition, all of one or two or more substituents or functional groups constituting a side chain of one resin material are contained in a side chain of the other resin material, and all of one or two or more substituents or functional groups constituting the side chain of the other resin material are contained in the side chain of one resin material.
[0051] In a case where the two resin materials have the same composition, it is preferable that the average molecular weight of one resin material and the average molecular weight of the other resin material are substantially equal to each other.
[0052] In a case where the two resin materials have the same composition, it is preferable that the infrared absorption spectrum obtained by infrared spectroscopic analysis performed on one resin material and the infrared absorption spectrum obtained from infrared spectroscopic analysis performed on the other resin material are substantially equal to each other.
[0053] The second resin portion 53 is formed so as to cover the upper surface of the first resin portion 51, the first electrode portion 521, and the first lead wiring 522. Herein, a first notch portion 531 having a rectangular shape is formed on one side (specifically, one side located in the edge portion 502 of the first wiring body 50 intersecting the second wiring body 60) of the second resin portion 53. The first terminal portion 523 is exposed from the first notch portion 531, so that it is possible to connect the first terminal portion 523 and the third terminal portion 622 (described later) of the second wiring body 60 via the conductive adhering portion 70.
[0054] The second conductor portion 54 is provided on the upper surface of the second resin portion 53. The second conductor portion 54 includes a plurality of second electrode portions 541, a plurality of second lead wirings 542, and a plurality of second terminal portions 543. The second electrode portion 541 has a mesh shape. Each of the second electrode portions 541 extends in the X direction in the figure, and the plurality of second electrode portions 541 are juxtaposed in the Y direction in the figure. One end of the second lead wiring 542 is connected to one end of each second electrode portion 541 in the longitudinal direction. Each of the second lead wirings 542 extends from one end of each second electrode portion 541 in the longitudinal direction to a connection portion with the second wiring body 60, and the second terminal portion 543 is connected to the other end of each of the second lead wirings 542. The second terminal portion 543 does not extend to the edge portion 502 of the first wiring body 50 and does not form the end surface 501 of the first wiring body 50.
[0055] The number of the second electrode portions 541 is not particularly limited and can be arbitrarily set. The number of the second lead wirings 542 and the number of the second terminal portions 543 are set according to the number of the second electrode portions 541.
[0056] Similarly to the first conductor portion 52, the second conductor portion 54 is made of a conductive material (conductive particles) and a binder resin. Like the first conductor portion 52, such a second conductor portion 54 is also formed by applying and curing a conductive paste.
[0057] The third resin portion 55 has a rectangular shape and is made of a resin material having transparency. As the resin material having transparency, for example, the same material as the above-mentioned resin material constituting the first resin portion 51 can be used. In this case, it is preferable that the third resin portion 55 is made of a material having optical isotropy, and the material constituting the first resin portion 51 and the material constituting the third resin portion 55 have the same composition.
[0058] The third resin portion 55 is formed so as to cover the upper surface of the second resin portion 53, the second electrode portion 541, and the second lead wiring 542. Herein, a second notch portion 551 having a rectangular shape is formed on one side (specifically, one side located in the edge portion 502 of the first wiring body 50 intersecting the second wiring body 60) of the third resin portion 55. The second terminal portion 543 is exposed from the second notch portion 551, so that it is possible to contact the second terminal portion 543 and a fourth terminal portion 632 (described later) of the second wiring body 60 via the conductive adhering portion 70. In addition, the second notch portion 551 overlaps the first notch portion 531, and the first terminal portion 523 is also exposed from the second notch portion 551.
[0059] The second wiring body 60 is a flexible printed circuit (FPC). In one or more embodiments, as illustrated in
[0060] The second wiring body 60 includes a band-shaped substrate 61, third and fourth conductor portions 62 and 63 formed on the lower surface (the surface of the main surfaces of the substrate 61 on the side facing the first wiring body 60) of the substrate 61, and a cover portion 64 covering portions of the third and fourth conductor portions 62 and 63.
[0061] The substrate 61 can be configured with a film material made of, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), a polyimide resin (PI),a polyetherimide resin (PEI), or the like.
[0062] The third conductor portion 62 is formed on the lower surface of the first branch portion 601 and includes a plurality of third lead wirings 621 and a plurality of third terminal portions 622. The third lead wiring 621 extends along the first branch portion 601. One end of the third lead wiring 621 in the longitudinal direction is connected to the third terminal portion 622. The third terminal portion 622 is disposed in the vicinity of the distal end of the first branch portion 601. Each of the plurality of third terminal portions 622 respectively faces each of the plurality of first terminal portions 523.
[0063] The fourth conductor portion 63 is formed on the lower surface of the second branch portion 602 and includes a plurality of fourth lead wirings 631 and a plurality of fourth terminal portions 632. The fourth lead wiring 631 extends along the second branch portion 602. One end of the fourth lead wiring 631 in the longitudinal direction is connected to the fourth terminal portion 632. The fourth terminal portion 632 is disposed in the vicinity of the distal end of the second branch portion 602. Each of the plurality of fourth terminal portions 632 respectively faces each of the plurality of second terminal portions 543.
[0064] The cover portion 64 is provided on the lower surface of the substrate 61. The cover portion 64 includes a cover layer 65 and an adhesive layer 66. The cover layer 65 can be configured with a film material made of, for example, polyethylene terephthalate (PET), polyethylene naphthalate (PEN), a polyimide resin (PI), a polyetherimide resin (PEI) or the like. The adhesive layer 66 can be formed by using a known adhesive such as an epoxy resin based adhesive, a silicone resin based adhesive, an acrylic resin based adhesive, a urethane resin based adhesive, a polyester resin based adhesive, or the like.
[0065] The cover layer 65 is formed on the lower surface of the substrate 61 so as to cover the third lead wiring 621 and the fourth lead wiring 631. The adhesive layer 66 is interposed between the cover layer 65 and the third lead wiring 621 and between the cover layer 65 and the fourth lead wiring 631. The adhesive layer 66 retains the cover layer 65 on the substrate 61, the third lead wiring 621, and the fourth lead wiring 631. A third notch portion 641 in which the cover portion 64 is not formed is formed in the vicinity of the distal end of the first branch portion 601. The third terminal portion 622 is exposed from the third notch portion 641.
[0066] The third notch portion 641 in which the cover portion 64 is not formed is formed in the vicinity of the distal end of the first branch portion 601. The third terminal portion 622 is exposed from the third notch portion 641. In this case, the cover layer 65 does not overlap the first wiring body 50 in the stacking direction of the first wiring body 50 and the second wiring body 60 (that is, in a case where the cover layer 65 is projected in the stacking direction, the cover layer 65 and the first wiring body 50 do not overlap each other).
[0067] In the first branch portion 601, one end (the portion of the cover layer 65 forming the third notch portion 641) of the cover layer 65 in the longitudinal direction gradually becomes thinner as approaching to the distal end of the first branch portion 601. One end (the portion of the adhesive layer 66 forming the third notch portion 641) of the adhesive layer 66 in the longitudinal direction also gradually becomes thinner as approaching the distal end of the first branch portion 601. Accordingly, an inclined surface inclined so as to approach the substrate 61 as approaching the distal end of the first branch portion 601 is formed at one end of the cover portion 64 in the longitudinal direction.
[0068] A second protruding portion 661 that protrudes toward the distal end side of the first branch portion 601 from one end of the cover layer 65 in the longitudinal direction is formed at one end of the adhesive layer 66 in the longitudinal direction. The second protruding portion 661 does not overlap the cover layer 65 in the stacking direction (hereinafter, also referred to simply as the stacking direction) of the first wiring body 50 and the second wiring body 60 (that is, in a case where the second protruding portion 661 is projected in the stacking direction, the second protruding portion 661 and the cover layer 65 do not overlap each other). Although not particularly limited, it is preferable that the length of the second protruding portion 661 along the extending direction of the first branch portion 601 is 50 m to 100 m.
[0069] In one or more embodiments, in the first branch portion 601, the cover layer 65 does not overlap the first wiring body 50 in the stacking direction. On the other hand, a portion of the second protruding portion 661 of the adhesive layer 66 overlaps the first wiring body 50 in the stacking direction. In one or more embodiments, since the first terminal portion 523 does not extend to the edge portion 502 of the first wiring body 50, the second protruding portion 661 overlaps the first resin portion 51 but does not overlap the first terminal portion 523 in the stacking direction.
[0070] In the first branch portion 601, at least a portion of the cover layer 65 overlaps the first resin portion 51 in the extending direction of the first branch portion 601 (that is, in a case where the cover layer 65 is projected in the extending direction of the first branch portion 601, the cover layer 65 and the first resin portion 51 overlap each other). The cover layer 65 and the first wiring body 50 are not in direct contact with each other but separated from each other.
[0071] As illustrated in
[0072] The fourth notch portion 642 in which the cover portion 64 is not formed is formed in the vicinity of the distal end of the second branch portion 602. The fourth terminal portion 632 is exposed from the fourth notch portion 642.
[0073] In the second branch portion 602, one end (the portion of the cover layer 65 forming the fourth notch portion 642) of the cover layer 65 in the longitudinal direction gradually becomes thinner as approaching the distal end of the second branch portion 602. One end (the portion of the adhesive layer 66 forming the fourth notch portion 642) of the adhesive layer 66 in the longitudinal direction also gradually becomes thinner as approaching the distal end of the second branch portion 602. Accordingly, an inclined surface inclined so as to approach the substrate 61 as approaching the distal end of the second branch portion 602 is formed at one end of the cover portion 64 in the longitudinal direction.
[0074] A second protruding portion 661 protruding toward the distal end side of the second branch portion 602 from one end of the cover layer 65 in the longitudinal direction is formed at one end of the adhesive layer 66 in the longitudinal direction. The second protruding portion 661 does not overlap the cover layer 65 in the stacking direction (that is, in a case where the second protruding portion 661 is projected in the stacking direction, the second protruding portion 661 and the cover layer 65 do not overlap each other).
[0075] In the second branch portion 602, the cover layer 65 does not overlap the first wiring body 50 in the stacking direction. On the other hand, the second protruding portion 661 of the adhesive layer 66 overlaps the first wiring body 50 in the stacking direction. In one or more embodiments, since the second terminal portion 543 does not extend to the edge portion 502 of the first wiring body 50, the second protruding portion 661 overlaps the resin portion 53 of the first wiring body 50 in the stacking direction but does not overlap the second terminal portion 543.
[0076] In the second branch portion 602, at least a portion of the cover layer 65 overlaps the second resin portion 53 in the extending direction of the second branch portion 602 (that is, in a case where the cover layer 65 is projected in the extending direction of the second branch portion 602, the cover layer 65 and the second resin portion 53 overlap each other). The cover layer 65 and the first wiring body 50 are not in direct contact with each other but are separated from each other.
[0077] As illustrated in
[0078] As the conductive adhering portion 70, an anisotropic conductive film (ACF) or an anisotropic conductive paste (ACP) can be used.
[0079] As illustrated in
[0080] The first protruding portion 701 is formed along the periphery of the first connection region Z.sub.1 and protrudes from the edge portion 502 of the first wiring body 50. The first protruding portion 701 is formed to be thicker than the conductive adhering portion 70 existing in the first connection region Z.sub.1, and the first protruding portion 701 covers a portion of the end surface 501 of the first wiring body 50 and covers a portion of the lower surface of the first branch portion 601. The portion of the end surface 501 of the first wiring body 50 includes at least a region overlapping the first branch portion 601 in the stacking direction.
[0081] In particular, in one or more embodiments, the first protruding portion 701 covers a portion of the end surface 511 of the first resin portion 51 in the end surface 501. A portion of the end surface 511 of the first resin portion 51 includes at least a region overlapping the first branch portion 601 in the stacking direction. The first protruding portion 701 is in contact with the cover portion 64 (specifically, both the cover layer 65 and the adhesive layer 66). The first protruding portion 701 spreads so as to cover a portion of the lower surface (the surface opposite to the side in contact with the third lead wiring 621) of the cover portion 64.
[0082] As illustrated in
[0083] As illustrated in
[0084] The first protruding portion 701 is formed along the periphery of the second connection region Z.sub.2 and protrudes from the edge portion 502 of the first wiring body 50. The first protruding portion 701 is formed to be thicker than the conductive adhering portion 70 existing in the second connection region Z.sub.2, and the first protruding portion 701 covers a portion of the end surface 501 of the first wiring body 50 and covers a portion of the lower surface of the second branch portion 602. The portion of the end surface 501 of the first wiring body 50 includes at least a region overlapping the second branch portion 602 in the stacking direction.
[0085] In particular, in one or more embodiments, the first protruding portion 701 covers a portion of the end surface 532 of the second resin portion 53 in the end surface 501. A portion of the end surface 532 of the second resin portion 53 includes at least a region overlapping the second branch portion 602 in the stacking direction. The first protruding portion 701 is in contact with the cover portion 64 (specifically, both the cover layer 65 and the adhesive layer 66). The first protruding portion 701 spreads so as to cover a portion of the lower surface (the surface opposite to the side in contact with the fourth lead wiring 631) of the cover portion 64.
[0086] As illustrated in
[0087] As illustrated in
[0088] Next, a connecting method of the first wiring body 50 and the second wiring body 60 according to one or more embodiments of the invention will be described with reference to
[0089] First, the first wiring body 50 and the second wiring body 60 are prepared. Next, a conductive adhesive material 100 configured with ACF, ACP, or the like forming the conductive adhering portion 70 is disposed in the bonding region of the first wiring body 50. Specifically, the conductive adhesive material 100 is disposed in the first notch portion 531 of the first wiring body 50.
[0090] Next, as illustrated in
[0091] In this case, the first branch portion 601 is disposed on the first wiring body 50 so that a portion of the second protruding portion 661 of the adhesive layer 66 overlaps the first wiring body 60 (specifically, the first resin portion 51) in the stacking direction.
[0092] When the first wiring body 50 and the first branch portion 601 are thermocompression-adhered, a portion of the conductive adhesive material 100 protrudes from the edge portion 502 of the first wiring body 50 so as to protrude between the first branch portion 601 and the first wiring body 50. Then, a portion of the protruding conductive adhesive material 100 comes into contact with both the cover layer 65 and the adhesive layer 66 of the cover portion 64.
[0093] Next, a sealing resin 80 is formed. Although not particular illustrated, in this process, a liquid resin material is dropped into the first notch portion 531 and the second notch portion 551 by using a dispenser, and the dropped resin material is cured by a known method. Accordingly, the first wiring body 50 and the second wiring body 60 can be connected. Through the above processes, the wiring body assembly 40 is obtained.
[0094] The wiring body assembly 40 in accordance with one or more embodiments of the present invention has the following effects.
[0095] In the related art of a wiring body assembly in which two wiring bodies are connected by a conductive adhering portion, in order to suppress the usage amount of the conductive adhering portion to reduce the production cost, the conductive adhering portion is formed on only the region in which two wiring bodies overlap each other.
[0096] On the contrary, in one or more embodiments, the conductive adhering portion 70 includes the first protruding portion 701 protruding from the space between the first wiring body 50 and the second wiring body 60, and the first protruding portion 701 covers at least the region of the end surface 501 of the first wiring body 50, which overlaps the second wiring body 60 (the first branch portion 601 or the second branch portion 602) in the stacking direction. Accordingly, since the first wiring body 50 and the second wiring body 60 can be strongly bonded by the first protruding portion 701, it is possible to suppress the peeling of the first wiring body 50 and the second wiring body 60. In one or more embodiments, since the space between the first wiring body 50 and the second wiring body 60 is reliably filled with the conductive adhering portion 70, no gap is formed between the first wiring body 50 and the second wiring body 60. For this reason, it is possible to further suppress the peeling of the first wiring body 50 and the second wiring body 60.
[0097] In one or more embodiments, since the first protruding portion 701 covers at least a portion of the end surface 511 of the first resin portion 51, which overlaps the second wiring body 60 (the first branch portion 601 or the second branch portion 602) in the stacking direction, the first wiring body 50 and the first protruding portion 701 can be more firmly bonded to each other.
[0098] In one or more embodiments, since the cover layer 65 of the second wiring body 60 does not overlap the first wiring body 50 in the stacking direction of the first wiring body 50 and the second wiring body 60, the cover layer 65 does not overlap the first wiring body 50 in the stacking direction, so that it is possible to make it difficult for the stress concentration to occur on the connection portion of the first wiring body 50 and the second wiring body 60. In addition, it is possible for the conductive adhesive material 100 to easily protrude from the edge portion 502 of the first wiring body 50. Accordingly, it is possible to more reliably form the first protruding portion 701 on the end surface 501 of the first wiring body 50.
[0099] In one or more embodiments, since the first protruding portion 701 is in contact with the cover portion 64, it is possible to prevent the third conductor portion 62 and the fourth conductor portion 63 of the second wiring body 60 from being exposed to the outside of the wiring body 60. Accordingly, it is possible to prevent the third conductor portion 62 and the fourth conductor portion 63 from being deteriorated by being exposed to the outside air. In addition, since the second wiring body 60 is reinforced by the first protruding portion 701 of the conductive adhering portion 70, it is possible to suppress the breakage of the second wiring body 60. Furthermore, since the first protruding portion 701 covers a portion of the lower surface of the cover portion 64, it is possible to more firmly connect the first wiring body 50 and the second wiring body 60.
[0100] The edge portion of the cover portion 64A in
[0101] The second wiring body 60B in
[0102] In contrast to Comparative Example, in one or more embodiments, the cover layer 65 does not overlap the first wiring body 50 in the stacking direction, and the conductive adhering portion 70 is in contact with at least a portion of the cover portion 64. For this reason, since a portion which is not covered with either the cover portion 64 or the conductive adhering portion 70 does not exist in the connection portion of the first wiring body 50 and the second wiring body 60, it is possible to suppress the stress concentration on the connection portion. Since the cover layer 65 does not overlap the first wiring body 50 in the stacking direction, it is possible to make it difficult for the stress concentration to occur on the connection portion of the first wiring body 50 and the second wiring body 60. Since a portion which is not covered with either the cover portion 64 and the conductive adhering portion 70 does not exist in the second wiring body 60, it is unnecessary to perform a sealing process with a sealing resin or the like on the exposed portion of the third conductor portion 62 and the forth conductor portion 63 of the second wiring body 60, and thus, it is possible to simplify the manufacturing process.
[0103] In one or more embodiments, the cover portion 64 includes the adhesive layer 66 including the second protruding portion 661 protruding toward the distal end side of the second wiring body 60 from the distal end of the cover layer 65. Then, the second protruding portion 661 overlaps the first wiring body 50 in the stacking direction. In this manner, the connection portion of the first wiring body 50 and the second wiring body 60, on which the stress concentration is likely to occur, can be reinforced by the adhesive layer 66, so that it is possible to prevent the connection portion from being broken.
[0104] In one or more embodiments, the conductive adhering portion 70 is in contact with both the cover layer 65 and the adhesive layer 66 of the cover portion 64. For this reason, since the conductive adhering portion 70 is strongly bonded to the cover portion 64, it is possible to further suppress the breakage of the connection portion of the first wiring body 50 and the second wiring body 60.
[0105] In one or more embodiments, concerning the first branch portion 601, the cover layer 65 overlaps the first resin portion 51 in the extending direction of the second wiring body 60. For this reason, it is possible to reduce the overall thickness of the wiring body assembly 40. Similarly, concerning the second branch portion 602, the cover layer 65 overlaps the second resin portion 53 in the extending direction of the second wiring body 60. For this reason, it is possible to reduce the overall thickness of the wiring body assembly 40.
[0106] In one or more embodiments, the material constituting the first resin portion 51 of the first wiring body 50 has optical isotropy. The first resin portion 51 formed by using such a material has a lower rigidity than a PET substrate or a glass substrate in the related art. For this reason, as compared with a PET substrate or a glass substrate in the related art, the first resin portion 51 made of a material having optical isotropy is likely to have a lower durability, and the possibility that cracks or breakage occurs due to an external force is high. Even in such a case, in one or more embodiments, since the stress is prevented from concentrating on the connection portion of the first wiring body 50 and the second wiring body 60, it is possible to more reliably suppress crack generation in the first resin portion 51 and breakage of the first resin portion 51.
[0107] The touch sensor 1 in one or more embodiments corresponds to an example of touch sensor in the invention, the wiring board 10 in one or more embodiments corresponds to an example of the wiring board in the invention, the cover panel 20 in one or more embodiments corresponds to an example of the supporting body in the invention, the wiring body assembly 40 in one or more embodiments corresponds to an example of the wiring body assembly in the invention, the first wiring body 50 in one or more embodiments corresponds to an example of the first wiring body in the invention, the second wiring body 60 in one or more embodiments corresponds to an example of the second wiring body in the invention, the conductive adhering portion 70 in one or more embodiments corresponds to an example of the conductive adhering portion in the invention, and the first protruding portion 701 in one or more embodiments corresponds to an example of the first protruding portion in the invention.
[0108] In a case where the first resin portion 51 in one or more embodiments is an example of the first insulating portion in the invention, the first lead wiring 522 in one or more embodiments corresponds to an example of the first lead wiring of the invention, the first terminal portion 523 in one or more embodiments corresponds to an example of the first terminal portion of the invention, the substrate 61 in one or more embodiments corresponds to an example of the second insulating portion in the invention, the third lead wiring 621 in one or more embodiments corresponds to an example of the second lead wiring in the invention, and the third terminal portion 622 in one or more embodiments corresponds to an example of the second terminal portion in the invention.
[0109] In a case where the second resin portion 53 in one or more embodiments is an example of the first insulating portion in the invention, the second lead wiring 542 in one or more embodiments corresponds to an example of the first lead wiring in the invention, the second terminal portion 543 in one or more embodiments corresponds to an example of the first terminal portion in the invention, the substrate 61 in one or more embodiments corresponds to an example of the second insulating portion in the invention, the fourth lead wiring 631 in one or more embodiments corresponds to an example of the second lead wiring in the invention, and the fourth terminal portion 632 in one or more embodiments corresponds to an example of the second terminal portion in the invention.
[0110] The cover portion 64 in one or more embodiments corresponds to an example of the cover portion in the invention, the cover layer 65 in one or more embodiments corresponds to an example of the cover layer in the invention, and the second protruding portion 661 in one or more embodiments corresponds to an example of the second protruding portion in the invention.
[0111] The above-described embodiments are used to facilitate the understanding of the invention and do not limit the invention. Thus, the components disclosed in the above-described embodiments include all modifications in design and equivalents belonging to the technical scope of the invention.
[0112] For example, as in the wiring body assembly 40A illustrated in
[0113] In the above-described embodiments, the cover portion 64 includes the cover layer 65 and the adhesive layer 66. However, as long as the cover portion 64 includes at least the cover layer 65, the adhesive layer 66 may be omitted from the cover portion 64. In this case, a resist material such as an UV curable resin or a thermosetting resin such as an epoxy resin, a urethane resin, a polyester resin, or an acrylic resin may be disposed on the third conductor portion 62 or the fourth conductor portion 63 by using a known printing method, and then, the cover layer 65 may be formed by curing the resist material.
[0114] For example, in one or more embodiments, the second protruding portion 661 of the adhesive layer 66 overlaps the first wiring body 50 in the stacking direction, but the invention is not particularly limited thereto, and the second protruding portion 661 may not overlap the first wiring body 50 in the stacking direction.
[0115] In the above-described embodiments, the cover portion 64 includes the cover layer 65 and the adhesive layer 66. However, as long as the cover portion 64 includes at least the cover layer 65, the adhesive layer 66 may be omitted from the cover portion 64. In this case, a resist material such as an UV curable resin or a thermosetting resin such as an epoxy resin, a urethane resin, a polyester resin, or an acrylic resin may be disposed on the third conductor portion 62 or the fourth conductor portion 63 by using a known printing method, and then, the cover layer 65 may be formed by curing the resist material.
[0116] For example, the touch sensor of the above-described embodiments is a projection-type capacitive touch sensor using the two-layer conductor portions 52 and 54, but the invention is not particularly limited thereto, and the invention can also be applied to a surface-type (capacitive coupling type) capacitive touch sensor using a single-layer conductor portion.
[0117] A mixture of a metal material and a carbon-based material may be used for the first conductor portion 52 and the second conductor portion 54. In this case, for example, a carbon-based material may be disposed on the top surface side of the conductor pattern, and a metal material may be disposed on the contact surface side. Reversely, the metal material may be disposed on the top surface side of the conductor pattern, and the carbon material may be disposed on the contact surface side.
[0118] Although not specifically illustrated, it is not particularly limited to the mode in which the first wiring body 50 is attached to the cover panel 20 in the above-described embodiments. For example, the first wiring body may be configured as a mode in which a release sheet is provided on the lower surface of the first resin portion 51, the release sheet is peeled off at the time of mounting, and the first wiring body is adhered and mounted on a mounting object (a film, a surface glass, a polarizing plate, a display glass, or the like). The first wiring body may be configured as a mode where a resin portion covering the first wiring body 50 is further provided from the first resin portion 51 (resin portion) side, and the first wiring body is adhered and mounted on the above-described mounting object via the resin portion. The first wiring body may be configured as a mode where a resin portion covering the first wiring body 50 is provided from the third resin portion 55 side, and the first wiring body is adhered and mounted on the above-described mounting object via the resin portion. In these cases, the mounting object on which the wiring body is mounted corresponds to an example of the supporting body of the invention.
[0119] Furthermore, in the above-described embodiments, the wiring body assembly has been described as being used for a touch sensor or the like, but the invention is not particularly limited thereto. For example, the first wiring body may be used as a heater by applying electricity to the first wiring body to generate heat by resistance heating or the like. In this case, it is preferable to use a carbon material having a relatively high electric resistance value as the conductive particles of the conductor portion. The first wiring body may be used as the electromagnetic shielding body by grounding a portion of the conductor portion of the first wiring body. The first wiring body may be used as an antenna. In this case, the mounting object on which the first wiring body is mounted corresponds to an example of the supporting body of the invention.
EXPLANATIONS OF LETTERS OR NUMERALS
[0120] 1 TOUCH SENSOR
[0121] 10 WIRING BOARD
[0122] 20 COVER PANEL
[0123] 21 TRANSPARENT PORTION
[0124] 22 SHIELDING PORTION
[0125] 30 TRANSPARENT ADHESIVE LAYER
[0126] 40 WIRING BODY ASSEMBLY
[0127] Z.sub.1 FIRST CONNECTION REGION
[0128] Z.sub.2 SECOND CONNECTION REGION
[0129] 50 FIRST WIRING BODY
[0130] 501 END SURFACE
[0131] 502 EDGE PORTION
[0132] 51 FIRST RESIN PORTION
[0133] 511 END SURFACE
[0134] 52 FIRST CONDUCTOR PORTION
[0135] 521 FIRST ELECTRODE PORTION
[0136] 522 FIRST LEAD WIRING
[0137] 523 FIRST TERMINAL PORTION
[0138] 5231A END SURFACE
[0139] 53 SECOND RESIN PORTION
[0140] 531 FIRST NOTCH PORTION
[0141] 532 END SURFACE
[0142] 54 SECOND CONDUCTOR PORTION
[0143] 541 SECOND ELECTRODE PORTION
[0144] 542 SECOND LEAD WIRING
[0145] 543 SECOND TERMINAL PORTION
[0146] 55 THIRD RESIN PORTION
[0147] 551 SECOND NOTCH PORTION
[0148] 60 SECOND WIRING BODY
[0149] 601 FIRST BRANCH PORTION
[0150] 602 SECOND BRANCH PORTION
[0151] 603 SLIT
[0152] 61 SUBSTRATE
[0153] 62 THIRD CONDUCTOR PORTION
[0154] 621 THIRD LEAD WIRING
[0155] 622 THIRD TERMINAL PORTION
[0156] 63 FOURTH CONDUCTOR PORTION
[0157] 631 FOURTH LEAD WIRING
[0158] 632 FOURTH TERMINAL PORTION
[0159] 64 COVER PORTION
[0160] 641 THIRD NOTCH PORTION
[0161] 642 FOURTH NOTCH PORTION
[0162] 65 COVER LAYER
[0163] 66 ADHESIVE LAYER
[0164] 661 SECOND PROTRUDING PORTION
[0165] 70 CONDUCTIVE ADHERING PORTION
[0166] 701 FIRST PROTRUDING PORTION
[0167] 80 SEALING RESIN
[0168] 100 CONDUCTIVE ADHESIVE MATERIAL
[0169] 200 CRIMP HEAD
[0170] 300 CRIMP STAGE
[0171] Although the disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.