METHOD OF IN-LINE WELLBORE FLUID BLENDING
20200061553 ยท 2020-02-27
Assignee
Inventors
Cpc classification
B01F25/31243
PERFORMING OPERATIONS; TRANSPORTING
B01F23/451
PERFORMING OPERATIONS; TRANSPORTING
B01F35/2217
PERFORMING OPERATIONS; TRANSPORTING
International classification
E21B21/06
FIXED CONSTRUCTIONS
Abstract
A system and method of wellbore operations that uses an eductor unit for introducing additives into a moving fluid stream to form a mixture. The mixture is used as a completion drilling fluid for drilling through plugs installed in a wellbore. Example additives include polymers, such as friction reducers, viscosifiers, potassium chloride, polysaccharide, polyacrylamide, biocides, lubricants, long chain polymer molecules, and the like. The fluid is primarily fresh water and/or brine water, and acts as a motive fluid in the eductor unit for drawing the additive into the eductor unit. Forming the mixture in the eductor unit which is injected into the wellbore.
Claims
1. A method of wellbore operations comprising: providing an eductor unit having, a housing with a longitudinal axis; an axial bore in the housing; a jet nozzle in the bore having an axial passage, an inlet, and an outlet; an annular space between an outer surface of the nozzle and inner surface of the axial bore, the annular space having a closed upstream end adjacent the inlet of the nozzle and having an open downstream end adjacent the outlet of the nozzle; first and second additive ports extending through the housing into the annular space; a venturi profile on an inner surface of the bore of the housing adjacent the outlet of the nozzle; an inlet line connected to the bore of the housing upstream from the inlet of the nozzle; an outlet line connected to the bore of the housing downstream from the venturi profile; and a bypass line bypassing the bore of the housing from the inlet line to the outlet line; flowing wellbore fluid through the inlet line, the axial passage of the nozzle, the venturi profile and into the outlet line; diverting a portion of the wellbore fluid flowing from the inlet line through the bypass line to the outlet line; flowing first and second additives through the first and second additive ports, respectively, into the annular space, the first and second additives mixing with the wellbore fluid at the outlet of the nozzle and in the outlet line, creating a mixture; and adjusting a flow rate of at least one of the first and second additives into the annular space until a desired composition of the mixture is reached.
2. The method according to claim 1, wherein adjusting a flow rate of at least one of the additives comprises: adjusting a valve connected with at least one of the additive ports.
3. The method according to claim 1, wherein adjusting a flow rate of at least one of the additives comprises: adjusting the flow rate through the first additive port while leaving the flow rate through the second additive port constant.
4. The method according to claim 1, wherein: the annular space decreases in cross-sectional area in a downstream direction from the closed upstream end to the open downstream end.
5. The method according to claim 1, wherein: an axial length of the annular space is larger than a diameter of the bore of the housing.
6. The method according to claim 1, wherein: the first additive port is located upstream from the second additive port.
7. The method according to claim 1, wherein: the first and second additive ports are located upstream from the outlet of the nozzle.
8. The method according to claim 1, wherein the first and second additives differ from each other.
9. A method of wellbore operations comprising: providing an eductor unit having, a housing with a longitudinal axis; an axial bore in the housing; a jet nozzle in the bore having an axial passage, an inlet, and an outlet; an annular space between an outer surface of the nozzle and inner surface of the axial bore, the annular space having a closed upstream end adjacent the inlet of the nozzle and having an open downstream end adjacent the outlet of the nozzle, the annular space converging to a smaller cross-sectional dimension from the closed upstream end to the open downstream end; first and second additive ports extending through the housing into the annular space upstream from the outlet of the nozzle, the first additive port being closer to the upstream end of the annular space than the second additive port; a venturi profile on an inner surface of the bore of the housing adjacent the outlet of the nozzle; an inlet line connected to the bore of the housing upstream from the inlet of the nozzle; an outlet line connected to the bore of the housing downstream from the venturi; and a bypass line bypassing the bore of the housing from the inlet line to the outlet line; flowing wellbore fluid through the inlet line, through the axial passage of the nozzle, through the venturi and into the outlet line; diverting a portion of the wellbore fluid from the inlet line through the bypass line to the outlet line; and flowing first and second additives through the first and second additive ports, respectively, into the annular space, the first and second additives mixing with the wellbore fluid at the outlet of the nozzle and in the outlet line.
10. The method according to claim 9, wherein the venturi profile lowers a flowing pressure of the wellbore fluid at the outlet of the nozzle, inducing the flow of the first and second additives from the annular space.
11. The method according to claim 9, further comprising: flowing the wellbore fluid from the outlet line to a pump; with the pump, increasing the flowing pressure of the wellbore fluid and delivering the wellbore fluid to a mixing device; then in the mixing device, further mixing the first and second additives within the wellbore fluid; then flowing the wellbore fluid from the mixing device into a wellbore.
12. The method according to claim 9, further comprising: running a drill string into a wellbore, drilling plugs previously disposed in the wellbore, pumping wellbore fluid from the outlet line down the drill string, entraining cuttings from the plugs in the wellbore fluid, and circulating the wellbore fluid along with the cuttings up the wellbore; filtering the cuttings from the wellbore fluid, then flowing the wellbore fluid through the inlet line to the eductor unit.
13. The method according to claim 9, further comprising adjusting a flow rate of the first additive through the first additive port relative to the flow rate of the second additive through the second additive port.
14. The method according to claim 9, wherein the first and second additives differ from each other.
15. The method according to claim 9, wherein an axial length of the annular space is greater than a diameter of the bore of the housing.
16. A method of wellbore operations comprising: (a) providing an eductor unit having, a housing with a longitudinal axis; an axial bore in the housing; a jet nozzle in the bore having an axial passage, an inlet, and an outlet; an annular space between an outer surface of the nozzle and inner surface of the axial bore, the annular space having a closed upstream end adjacent the inlet of the nozzle and having an open downstream end adjacent the outlet of the nozzle; first and second additive ports extending through the housing into the annular space; a venturi profile on an inner surface of the bore of the housing adjacent the outlet of the nozzle; an inlet line connected to the bore of the housing upstream from the inlet of the nozzle; an outlet line connected to the bore of the housing downstream from the venturi profile; and a bypass line bypassing the bore of the housing from the inlet line to the outlet line; (b) running a drill string into a wellbore, drilling plugs previously disposed in the wellbore, pumping wellbore fluid down the drill string, entraining cuttings from the plugs in the wellbore fluid, and circulating the wellbore fluid along with the cuttings up the wellbore; (c) filtering the cuttings from the wellbore fluid, then flowing the wellbore fluid through the inlet line, the axial passage of the nozzle, the venturi profile, and into the outlet line; (d) diverting a portion of the wellbore fluid flowing from the inlet line through the bypass line to the outlet line; (e) flowing first and second additives that differ from each other through the first and second additive ports, respectively, into the annular space, and mixing the first and second additives with the wellbore fluid at the outlet of the nozzle and in the outlet line; (f) adjusting a flow rate into the annular space of one of the first and second additives relative to the other until a desired composition of the wellbore fluid at the outlet of the nozzle is reached; (g) flowing the wellbore fluid from the outlet line to a pump; (h) with the pump, increasing the flowing pressure of the wellbore fluid and delivering the wellbore fluid to a mixing device; (i) with the mixing device, further mixing the first and second additives with the wellbore fluid; then (j) repeating steps (b) through (i).
17. The method according to claim 16, wherein: the annular space decreases in cross-sectional area from the closed upstream end to the open downstream end; and the first additive port is located upstream from the second additive port.
18. The method according to claim 17, wherein the annular space has an axial length that is greater than a diameter of the bore.
19. The method according to claim 1, wherein: the first and second additive ports are located upstream from the outlet of the nozzle.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0008] Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
[0009]
[0010]
[0011]
[0012] While the invention will be described in connection with the preferred embodiments, it will be understood that it is not intended to limit the invention to that embodiment. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF INVENTION
[0013] The method and system of the present disclosure will now be described more fully hereinafter with reference to the accompanying drawings in which embodiments are shown. The method and system of the present disclosure may be in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey its scope to those skilled in the art. Like numbers refer to like elements throughout. In an embodiment, usage of the term about includes +/5% of the cited magnitude. In an embodiment, usage of the term substantially includes +/5% of the cited magnitude.
[0014] It is to be further understood that the scope of the present disclosure is not limited to the exact details of construction, operation, exact materials, or embodiments shown and described, as modifications and equivalents will be apparent to one skilled in the art. In the drawings and specification, there have been disclosed illustrative embodiments and, although specific terms are employed, they are used in a generic and descriptive sense only and not for the purpose of limitation.
[0015]
[0016] In one embodiment, the bit 20 includes nozzles that discharge a mixture M of completion drilling fluid. After the mixture M is discharged from bit 20, fragments of the drilled plugs 12.sub.1-12.sub.3 become entrained in the mixture M. The pressure of the mixture M exiting the bit 20 is sufficient to circulate the completion drilling fluid up the wellbore 14, through BOP 30, and into a return line 32. In the return line 32, the mixture M with fragments is directed to a solids removal system 34 for processing to remove particulate matter and solids within the mixture M, such as the cuttings from drilling though the plugs 12.sub.1-12.sub.3. A pressure control valve 36 is shown installed in return line 32 for maintaining a back pressure against pressure in wellbore 14, formation 16, and in return line 32. Removing the solids and particulate matter from the completion drill fluid forms a conditioned well fluid defined as fluid F. A storage tank 38, via line 40, receives fluid F discharged from solid removal system 34.
[0017] Still referring to
[0018] In the example of
[0019] Referring now to
[0020] A profile 75 is shown that extends axially along a portion of the sidewalls of bore 70 and proximate the outlet 74 of jet nozzle 71. An inner surface of profile 75 follows a path that is generally oblique to an axis Ax of bore 70 and radially inward from sidewalls of bore 70. At an axial distance downstream from outlet 74, the inner surface of profile 75 transitions radially outward towards sidewalls of bore 70 and along a path oblique to axis Ax. At the transition the profile 75 has a maximum radial thickness, which forms a minimum diameter D.sub.min within bore 70. An angle between the surface of profile 70 and axis Ax downstream of transition is greater than an angle between surface of profile 70 and axis Ax upstream of transition. The profile 75 thus reduces flow path diameter in the bore 70 from a maximum diameter D.sub.B to minimum diameter D.sub.min, and back to maximum diameter D.sub.B. The changes in diameter of the bore 70 define a venturi 76 within bore 70. As such, the restricted diameter of the venturi 76 causes a localized increase in velocity of the fluid F flowing within bore 70, which in turn generates a localized reduced pressure. An annular space 77 shown between the sidewalls of bore 70 and outer radius of jet nozzle 71 also experiences a localized reduced pressure. Reducing the pressure in the annular space 77 creates a pressure differential between the annular space 77 and line 46, which induces a flow of additive A through ports 67.sub.1-67.sub.6 into annular space 77.
[0021] Shown in
[0022] The feedback for determining the flow through lines 46, 48 (
[0023] One of the advantages of the mixing of the additive A and fluid F within the eductor unit 44 is that particular additives can be controllingly dosed into the stream of fluid F flowing within the eductor unit 44. In certain embodiments when used in conjunction with the high pressure mixing device 58, completion drilling fluid additives are homogenously mixed, blended and the polymers hydrated near instantaneously. An example of near instantaneously is from about 10 seconds to about 15 seconds or less. One non-limiting example of hydration is defined by the absorption of water into the polymeric molecule, or cleavage of water into the polymeric molecule; thus embodiments exist where the greater the absorption, the higher the yield of the polymer. In contrast, traditional ways of hydrating particular polymers may require multiple hours of blending, mixing, and shear stressing. The additive A is added to the fluid F over a period of time when forming the mixture M in the eductor unit 44; thus the flowrate of additive A into the eductor unit 44 is less than that of the known method of dumping all of the additive into a mixing vat. The reduced flow rate of the additive of the present disclosure is believed to be due to efficiency of hydration percentage when used in conjunction with the high pressure inline mixer 58. Accordingly, as described above and illustrated in the figures, combining the additive A with fluid F in the confines of the eductor unit 44, and used in conjunction with the high pressure inline mixer 58, increases initial contact surface area between the additive A and fluid F, thereby significantly and unexpectedly increasing the rate of hydration over previously known methods.
[0024] In one alternative, the percent hydration of the additives A in the fluid F is estimated by measuring viscosity of the mixture M, and correlating the measured viscosity with a value of hydration. Example methods of measuring hydration rates of additive A verses percentage of polymer by volume of mixture M include using field hand held devices, one of which is a marsh funnel viscosity measurement devices or viscometers, such as the Viscolite 700, manufactured by Hydramotion, which measures the dynamic viscosity in centipoise. Information on the Viscolite 700 can be obtained from Nelson Systems, sys.nelsontech.com. A non-limiting example of hydration rates achieved within the high pressure inline mixer 58 when utilizing the eductor unit 44 include up to about 98% hydration, 96% hydration, 92% hydration, 90% hydration, 88% hydration, 86% hydration, and all values between these listed values. In one embodiment, 100% hydration occurs when the molecules making up the additive being hydrated have become fully associated, or cleaved, with an amount of water molecules such that the molecules making up the additive being hydrated cannot become associated with any more or any additional water molecules. Not only is there a tremendous time savings with the eductor unit 44, but capital costs can be significantly reduced as blender units are significantly more expensive than the piping and hardware of an example of the eductor unit 44.
[0025]
[0026] The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. For example, the embodiments of