NANOGRANULAR STRUCTURE MATERIAL AND METHOD FOR PRODUCING SAME

Abstract

An object of the present invention is to provide a new nanogranular structure material having magneto-optical properties different from those of existing nanogranular structure materials, and a method for producing the same. The nanogranular structure material has a composition represented by L-M-F—O wherein L is at least one element selected from the group consisting of Fe, Co, and Ni, and M is at least one element selected from the group consisting of Li, Be, Mg, Al, Si, Ca, Sr, Ba, Bi, and rare earth elements, F is fluorine, and O is oxygen. The nanogranular structure material according to the present invention is composed of a matrix formed of a fluorine compound having a composition represented by M-F and metal oxide nanoparticles dispersed in the matrix and having a composition represented by L-O.

Claims

1. A nanogranular structure material comprising: a matrix formed of a fluorine compound having a composition represented by M-F; and metal oxide nanoparticles dispersed in the matrix and having a composition represented by L-O, the nanogranular structure material having a composition represented by L-M-F—O, wherein L is at least one element selected from the group consisting of Fe, Co, and Ni, M is at least one element selected from the group consisting of Li, Be, Mg, Al, Si, Ca, Sr, Ba, Bi, and rare earth elements, F is fluorine, O is oxygen, and an atomic ratio of L is within a range of 0.03 to 0.50, an atomic ratio of M is within a range of 0.03 to 0.30, an atomic ratio of F is within a range of 0.06 to 0.65, and an atomic ratio of O is within a range of 0.04 to 0.50.

2. The nanogranular structure material according to claim 1, wherein a light transmittance for light in a wavelength region of 1000 to 1675 [nm] is within a range of 40 [%/μm] or more.

3. The nanogranular structure material according to claim 1, wherein an absolute value of a Faraday rotation angle for light in a wavelength region of 1000 to 1675 [nm] is within a range of 0.1 [deg/μm] or more.

4. A method for producing a nanogranular structure material, comprising a step of heat-treating, in a temperature range of 300 to 800[° C.] in an oxygen-containing atmosphere, a primary nanogranular structure material comprising a matrix having a composition represented by M-F and metal nanoparticles dispersed in the matrix and having a composition represented by L to provide the nanogranular structure material according to claim 1 as a secondary nanogranular structure material.

5. The method for producing a nanogranular structure material according to claim 4, the method comprising: a first step of not only controlling a temperature of a substrate to a first temperature within a range of 300 to 800 [° C.] but also controlling an atmospheric pressure of the substrate to 1.0×10.sup.−4 [Pa] or less; and a second step of applying a composite target or plurality of individual targets of an insulating material consisting of F and at least one element selected from Li, Be, Mg, Al, Si, Ca, Sr, Ba, Bi, and rare earth elements, together with a metal consisting of at least one element of Fe, Co, and Ni while controlling a temperature of a substrate to a second temperature within a range of 300 to 800[° C.], adjusting an atmosphere of the substrate to a non-oxidizing atmosphere, and controlling an atmospheric pressure of the substrate to a range of 0.1 to 10 [Pa] to deposit the primary nanogranular structure material on the substrate.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] FIG. 1 shows a schematic illustrative view of a nanogranular structure material as one embodiment of the present invention.

[0012] FIG. 2 shows an illustrative view of production conditions for the nanogranular structure material of Example.

[0013] FIG. 3 shows an illustrative view related to the XRD analysis results of each sample of the nanogranular structure material.

[0014] FIG. 4 shows an illustrative view of the wavelength dependence of the light transmittance of each sample of the nanogranular structure material.

[0015] FIG. 5 shows an illustrative view of the wavelength dependence of the Faraday rotation angle of the nanogranular structure material of Example.

DESCRIPTION OF EMBODIMENTS

[0016] (Configuration of Nanogranular Structure Material)

[0017] A nanogranular structure material (secondary nanogranular structure material) as one embodiment of the present invention schematically shown in FIG. 1 is a nanogranular structure material in which metal oxide nanoparticles 11 are dispersed in a matrix 12 consisting of a fluorine compound. For example, a nanogranular structure material has a composition represented by L-M-F—O, where L is one or more elements selected from Fe, Co, and Ni, M is at least one or more elements selected from Li, Be, Mg, Al, Si, Ca, Sr, Ba, Bi, and rare earth elements, F is fluorine, and O is oxygen.

[0018] The atomic ratio of L is within the range of 0.03 to 0.50, the atomic ratio of M is within the range of 0.03 to 0.30, the atomic ratio of F is within the range of 0.06 to 0.65, and the atomic ratio of O is within the range of 0.04 to 0.50. The total atomic ratio of L and O is within the range of 0.07 to 0.88. The total atomic ratio of M and F is within the range of 0.12 to 0.93. The metal oxide nanoparticles 11 have a composition mainly represented by L-O. The matrix 12 consists mainly of a fluorine compound having a composition represented by M-F. The total atomic ratio of L, M, F, and O amounts to one.

[0019] The light transmittance of the nanogranular structure material for light in the wavelength region of 1000 to 1675 [nm] is within the range of 40% or more at an optical path length of 1 m.

[0020] The Faraday rotation angle of the nanogranular structure material for light in the wavelength region of 500 to 680 and 720 to 1000 [nm] in the visible light region is within 0.1 [deg./m] or more as an absolute value.

[0021] The Faraday rotation angle of the nanogranular structure material for light in the wavelength region of 1350 to 1650 [nm], which is the optical communication wavelength band, is within 0.1 [deg./m] as absolute value.

[0022] (Method for Producing Nanogranular Structure Material)

[0023] A method for producing a nanogranular structure material having the configuration shown in FIG. 1 will be described. First, a primary nanogranular structure material is produced (STEP 1). The primary nanogranular structure material is produced by, for example, a sputtering method or an RF sputtering method (for example, refer to Patent Literature 1). Sputtering is performed by using a composite target in which chips of a fluorine compound are evenly arranged on a disk of a magnetic metal or the alloy thereof, or using a target of a magnetic metal or the alloy thereof simultaneously with a target consisting of a fluorine compound. Ar gas is used for sputtering deposition. The film thickness of the nanogranular structure material is controlled by adjusting the deposition time, and the film is formed to a thickness of, for example, approximately 0.3 to 5 m. A substrate is indirectly water cooled or maintained at any temperature within the temperature range of 100 to 800° C. The sputtering pressure during deposition is controlled to be within the range of 1 to 60 mTorr. Sputtering power is controlled to be within the range of 50 to 350 W.

[0024] This produces a primary nanogranular structure material in which magnetic metal nanoparticles are dispersed in a matrix formed of a fluorine compound. For example, a primary nanogranular structure material has a composition represented by L-M-F, where L is one or more elements selected from Fe, Co, and Ni, M is at least one or more elements selected from Li, Be, Mg, Al, Si, Ca, Sr, Ba, Bi, and rare earth elements, and F is fluorine. The atomic ratio of M is within the range of 0.01 to 0.40, the atomic ratio of F is within the range of 0.02 to 0.70, and the total atomic ratio of M and F is within the range of 0.03 to 0.97. The primary nanogranular structure material has a nanogranular structure in which metal nanoparticles having the composition represented by L are uniformly distributed in a matrix formed of a fluoride having a composition represented by M-F.

[0025] The particle size of the metal nanoparticles is, for example, within the range of 1 to 50 nm or within the range of 1 to 20 nm. The particle size distribution of the metal nanoparticles (and thus the particle size distribution of the metal oxide nanoparticles 11 in the secondary nanogranular structure material) can be adjusted by changing the deposition conditions and/or the deposition composition.

[0026] The primary nanogranular structure material is heat-treated in an oxygen-containing atmosphere at a temperature range of 300 to 800 [° C.] to produce a secondary nanogranular structure material (STEP 2).

Example and Comparative Examples

Sample 1 (Comparative Example 1

[0027] Fe and Co were selected as L, Ba was selected as M, and a primary nanogranular structure material represented by Fe.sub.4Co.sub.32Ba.sub.13F.sub.11 was produced as sample 1.

Sample 2 (Comparative Example 2

[0028] As shown by the dashed line in FIG. 2, the sample 1 was gradually heated from about 50[° C.] to about 600[° C.] over about 3 [hr] in a vacuum, heat-treated at about 600[° C.] for about 1 [hr], and then gradually cooled to about 80[° C.] over about 4 [hr] to produce sample 2. The composition of the sample 2 was represented by Fe.sub.44Co.sub.32Ba.sub.13F.sub.11.

[0029] (Sample 3 (Example)) In a mixed gas atmosphere of Ar gas and O.sub.2 gas (the partial pressure of O.sub.2 gas was about 1% of the mixed gas), the sample 1 was heat-treated in a temperature change manner as shown by the dashed line in FIG. 2 to produce sample 3 as a secondary nanogranular structure material having the composition represented by Fe.sub.23Co.sub.17Ba.sub.8F.sub.6O.sub.46. The pressure of the mixed gas of Ar gas and O.sub.2 gas was controlled at about 30 [mTorr] as shown by the solid line in FIG. 2.

[0030] The upper part of FIG. 3 shows the XRD analysis result of the sample 1 (primary nanogranular structure material), and the lower part of FIG. 3 shows the XRD analysis result of the sample 3 (secondary nanogranular structure material). It is found from FIG. 3 that the peak derived from Fe and Co that constitute the metal nanoparticles present in the sample 1 does not exist in the sample 3, and instead there is a peak derived from CoFe.sub.2O.sub.4 that constitutes the metal oxide nanoparticles. This means that the primary nanogranular structure material is heat-treated in an oxygen-containing atmosphere, whereby the metal nanoparticles contained in the primary nanogranular structure material were oxidized and changed to metal oxide (composite metal oxide) nanoparticles in the secondary nanogranular structure material.

[0031] It is found from FIG. 3 that the height of the peak derived from BaF.sub.2 constituting the matrix present in the sample 1 is lower in the sample 3. This means that the primary nanogranular structure material is heat-treated in an oxygen-containing atmosphere, whereby the matrix constituting the primary nanogranular structure material is deteriorated and changed into the matrix of the secondary nanogranular structure material.

[0032] In FIG. 4, the wavelength dependence of the light transmittance (optical path length of 1 m) of the sample 1 is shown by a dashed line, and the wavelength dependence of the light transmittance of the sample 3 is shown by a solid line. It is found from FIG. 4 that with respect to light in the wavelength region of 1000 to 1675 [nm] for optical communication, the light transmittance of the sample 1 is 0.5 to 1.0% (optical path length of 1 m), whereas the light transmittance of the sample 3 is 58 to 81% (optical path length of 1 m), which is significantly higher than the sample 1.

[0033] FIG. 5 shows the wavelength dependence of the Faraday rotation angle θ.sub.F of the sample 3 when the magnetic field applied to the sample 3 is 10 [kOe]. It is found from FIG. 5 that the Faraday rotation angle θ.sub.F of the sample 3 shows: a tendency to gradually increase as the wavelength increases from λ=400 [nm]; a tendency to gradually decrease after showing a maximum value of about 2.5 [deg/m] at λ=about 530 [nm]; a tendency to gradually decrease after turning from a positive value to a negative value at λ=about 700 [nm]; a tendency to gradually increase after showing a minimum value of about −1.5 [deg/m] at λ=about 750 to 800 [nm]; a tendency to gradually decrease after showing a maximum value of about 0 [deg/m] at λ=about 1300 [nm]; a tendency to gradually increase after showing a minimum value of about −1.0 [deg/m] at λ=about 1480 [nm]; and a tendency to gradually increase after turning from a negative value to a positive value at λ=about 1650 [nm].

[0034] The absolute value of the Faraday rotation angle of the nanogranular structure material for light in the wavelength region of 500 to 680 and 720 to 1000 [nm] in the visible light region is within 0.1 [deg/m] or more. In addition, the absolute value of the Faraday rotation angle of the nanogranular structure material for light in the wavelength region of 1350 to 1650 [nm], which is the optical communication wavelength band, is within the range of 0.1 [deg/m] or more.

[0035] Table 1 summarizes the heat treatment conditions for each of samples 1 to 3, the Faraday rotation angle, and the light transmittance at a wavelength λ=1550 [nm] with an optical path length of 1 m.

TABLE-US-00001 TABLE 1 Faraday rotation Transmittance Treatment after deposition angle at 1550 nm at 1550 nm Sample 1 No (As Depo) 4 (deg./μm) 0.9%  Sample 2 600° C. × 1 h (in vacuum) 5.1 (deg./μm)  1% Sample 3 600° C. × 1 h (Ar + 1%O (30 mTorr)) −0.9 (deg./μm) 80% Sample 4 Fe8Co5Ba13F46O28 −0.13 (deg./μm) 80% Sample 5 Fe17Co12Ca10Ba4F18O39 −0.72 (deg./μm) 74% Sample 6 Fe10Co7Ba8Ca7Y5F23O40 −0.50 (deg./μm) 70% Sample 7 Fe9Co8Al13Ba5F38O27 −0.40 (deg./μm) 75% Sample 8 Fe14Co10Li3Mg12F25O36 −0.75 (deg./μm) 47% Sample 9 Fe12Co10Ni5Be5Ba10F22O36 −0.67 (deg./μm) 70% Sample 10 Fe16Co11Ba9Si3F23O39 −0.91 (deg./μm) 55% Sample 11 Fe19Co15Ba10Sr4Bi4F38O10 −1.0 (deg./μm) 41%

(Application)

[0036] Magneto-optical materials having the Faraday effect are often used in optical isolators. The nanogranular structure material according to the present invention is a thin film material with a thickness on the order of submicron, and has a large Faraday effect with a minute size. The use of the present material allows miniaturization and integration of optical isolators, and allows application to optical integrated circuits and the like.

REFERENCE SIGNS LIST

[0037] 11: Metal oxide nanoparticles, 12: Matrix