DISPOSABLE OIL CHANGE KIT

Abstract

A disposable liquid disposal tool is provided for collecting liquids and for changing engine oil or other hydrocarbon containing products whereby the liquid, spent oil, or hydrocarbon is encapsulated in a non-biodegradable substance rendering the kit safe for disposal in a non-hazard or controlled substance landfill. A disposable container insert tray may be composed of rows of conical shaped protrusions that are used to channel the liquid to all levels of the container so that liquids can be exposed to the maximum surface area of the non-biodegradable substance for total encapsulation. In embodiments, the top of the liquid disposal container may be covered with an open weave fabric material that acts as a diffuser whereby the liquid materials are spread more equally throughout the confines of the container and on to the surface of the tray insert.

Claims

1. A liquid disposal tool for the collection and disposal of liquids comprising: a container with a bottom portion and a set of walls; a peat moss absorbent resting on said bottom portion within said walls, said absorbent configured to collect said liquid; an insert tray overlaying said absorbent, said insert tray contoured with a series of rows of conical depressions protruding do inward into said absorbent layer, and a series of flat top protrusions in the series of rows, said series of flat top protrusions extending upward from said insert tray with a series of gaps that define the series of rows between the flat top protrusions; a diffuser sheet overlaying said insert tray; and wherein said flat top protrusions are wider than said gaps, where said gaps serve as channels to distribute the liquid or hydrocarbon materials, and said flat top protrusions serve as supports and as attachment points for said diffuser sheet.

2. The liquid disposal tool of claim 1 wherein said container is made of a cellulosic material.

3. The liquid disposal tool of claim 1 wherein said container is made of a recycled material.

4. The liquid disposal tool of claim 1 wherein said top portion of said walls further comprise a perimeter shelf with an upper lip.

5. The liquid disposal tool of claim 1 wherein said container is sized to hold up to 8 quarts of liquid.

6. The liquid disposal tool of claim 1 wherein said absorbent further comprises at least one of sawdust, corn cob, or cat litter.

7. The liquid disposal tool of claim 1 wherein said insert tray is formed from scrap news print or sugar cane pulp that has been emulsified into liquefied slurry that is injected into a mold.

8. The liquid disposal tool of claim 1 wherein said insert tray is made of at least one of a cellulosic material.

9. The liquid disposal tool of claim 1 wherein said diffuser sheet is made of an open weave fabric of polypropylene, polyethylene, polyamides, polystyrenes, and cellulosics.

10. The liquid disposal tool of claim 1 wherein said diffuser sheet has a center taper that creates a reservoir to accommodate the on-rush of said liquid.

11. The liquid disposal tool of claim 10 wherein said center taper is created by attaching a series of stringers to said diffuser sheet with ultra violet light (UV) gluing.

12. The liquid disposal tool of claim 1 wherein said absorbent further comprises an oil eating microbes; and wherein said absorbent is a non-biodegradable substance that renders said tool safe for disposal in a non-hazard or controlled substance landfill.

13. The liquid disposal tool of claim 1 wherein said container is made of the same material as said insert tray.

14. The liquid disposal tool of claim 1 wherein said series of conical protrusions have slits or holes.

15. The liquid disposal tool of claim 1 wherein said insert tray further comprises: an upper rim that extends above said flat top protrusions and defines a collection volume between said diffuser sheet and said upper rim.

16. The liquid disposal tool of claim 1 wherein said insert tray further comprises: a lower rim that extends below said conical depressions and defines an area to place the absorbent between said bottom portion and said insert tray.

17. The liquid disposal tool of claim 1 wherein said insert tray further comprises an ordered array of elevations interspersed between adjacent conical depressions.

18. A liquid disposal tool for the collection and disposal of liquids comprising: a under tray; an absorbent resting on said under tray, said absorbent configured to collect said liquid; an insert tray covering or supporting said absorbent; and a diffuser sheet overlaying said insert tray, said diffuser sheet joined at a top portion of said insert tray.

19. The liquid disposal tool of claim 18 wherein said absorbent further comprises at least one of sawdust, corncob, cat litter or a polyalkylenes.

20. The liquid disposal tool of claim 18 wherein said absorbent is a peat moss that has been specially processed and is capable of absorbing liquids with total encapsulation.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0010] FIG. 1 is a see through diagram of a container portion of a disposable oil change kit (DOCK) according to embodiments of the invention;

[0011] FIGS. 2A and 2B are top and side views of the container of FIG. 1 with an open weave polypropylene material that acts as a diffuser cover;

[0012] FIG. 3 is an exploded perspective view of an inventive DOCK according to embodiments of the invention;

[0013] FIGS. 4A-4E are a series of perspective views of another embodiment of a contoured insert tray of the inventive DOCK;

[0014] FIGS. 5A-5F are a series of perspective views of yet another embodiment of a contoured insert tray with rows of depressions;

[0015] FIGS. 6A-6G are a series of perspective views of yet another embodiment of a contoured insert tray with a higher density of rows of depressions;

[0016] FIG. 7 is an additional perspective view of a contoured insert tray for yet another embodiment of the inventive DOCK; and

[0017] FIG. 8 is a side view of an inventive DOCK according to embodiments of the present disclosure configured with an under try for holding the absorbent encapsulating material.

DESCRIPTION OF THE INVENTION

[0018] The present invention has utility as a liquid disposal tool. An inventive liquid disposal tool may be used to collect liquids that drip from equipment over time, or in a particular non-limiting application as a disposable oil change kit (DOCK). Embodiments of the liquid disposal tool absorb a variety of liquids illustratively including spent oil, other hydrocarbon fuel, or combinations thereof in a substance and in specific instances rendering the tool safe for disposal in a non-hazard or controlled substance landfill.

[0019] In other specific embodiments of the inventive liquid disposal tool, a disposable container insert tray is composed of rows of protrusions that are used to channel the liquid within the container so that the liquid can be exposed to the maximum surface area of the absorbent substance. The protrusions have a variety of shapes illustratively including conical, stepped, cuboidal, frustoconical, and other polygonal forms. The structure of the insert tray is designed to provide a reservoir to hold the oil long enough to allow the absorbent to absorb the liquid. A physical limitation of the absorption when the liquid is 10/30 weight motor oil is that the oil can only be absorbed from a diameter of about 2 inches. In other embodiments, in order to maximize the rate of absorption and efficiency of the absorbent, various slits or holes are strategically placed within each protrusion of the insert tray.

[0020] The top of the inventive liquid disposal tool is in some specific embodiments covered with a diffuser sheet formed of an open weave fabric that acts as a liquid diffuser whereby the liquid or hydrocarbon materials are spread more equally throughout the confines of the container and on to the surface of the tray insert. This diffuser sheet is synonymously referred to herein as a top or top cover. The diffuser sheet is illustratively formed from materials synthetics such as polypropylene, polyethylene, polyamides, and polystyrenes; and natural fibers such as cotton, hemp, jute, and other cellulosics. The mesh coating of the diffuser sheet fabric provides a capillary action to spread the oil across the whole surface. The fabric in some specific embodiments has a center depression to create a reservoir in the top of the container that accommodates the on-rush of liquids. In another specific embodiment the taper at the center of the fabric is about one inch and in other embodiments ranges between 0.5 and 2 inches. For example, in the application of the liquid disposal tool for an oil change or DOCK, the on-rush of dirty oil exiting upon opening the drain plug to an oil pan is controlled on the surface of the fabric and prevents an over-flow condition.

[0021] An absorbent operative herein illustratively includes peat moss; peat moss that has been specially processed and is capable of absorbing hydrocarbons with total encapsulation; cellulosics such as corn cob grit, saw dust, paper, straw, and cotton; clays such as cat litter; synthetic polymers such as polyethylene, polypropylene and polyacrylics. This or other absorbents specific to the liquid to be absorbed is present underneath a tray insert, filling the tray insert, or both. Peat moss prevents the hydrocarbons from escaping or exhibiting any form of free flow once the encapsulation has occurred. Peat moss is a well suited material for absorbing oil because the oil penetrates into the peat core and does not seep from it. In contrast, other conventional absorbents operative herein are either only surface coated (cellulosics such as sawdust or corn cob grit) or becomes softened with the absorption (polyethylene). It is appreciated that some disposal regulations allow for oil that has been encapsulated in an inventive DOCK to be disposed of in a non-hazardous or controlled substance landfill.

[0022] Referring now to the figures, FIG. 1 is a partial transparent view diagram of a container portion 120 of a liquid disposal tool 100 according to specific embodiments of the invention. The container 120 is illustratively formed from a variety of materials such as paper, cardboard, plastic, oriented strand board (OSB), sugar cane, and any composite material containing any of the aforementioned. It is appreciated that the container 120 is readily formed of virgin or recycled materials. The container portion 120 has a bottom 122 where an absorbent 140 is placed, as shown in FIGS. 2B and 3. Optionally, the absorbent 140 may be treated with microbes that digest the absorbed liquid, such as microbes that digest petroleum based products such as oil absorbent microbes. These are detailed for example in U.S. Pat. No. 5,348,803. The container 120 also has walls 124 with a perimeter shelf 126 and upper lip 128. The perimeter shelf 126 serves as an attachment point for a diffuser sheet 180. In an embodiment the diffuser sheet 180 may be glued to the perimeter shelf 126 with for example ultra violet (UV) glue. Extending from the perimeter shelf 126, the upper lip 128 serves to catch and contain a sudden flow of liquids. The container 120, though depicted as a rectangle in the figures, it is appreciated that it may assume a variety of shapes including a square, triangle, circle, cube, or trapezoid.

[0023] The diffuser sheet 180, which is shown in greater detail in FIGS. 2A and 2B, covers the container 120, the absorbent 140, and the insert 160. The diffuser sheet 180 overlays the insert 160. The diffuser sheet/cover 180 acts as a liquid diffuser whereby the liquid is spread more equally throughout the confines of the container and on to the surface of the tray insert 160. The diffuser sheet 180 has a center taper 182 to create a reservoir in the top of the container that accommodates the on-rush of liquids. The taper 182 is optionally created by attaching the fabric of the diffuser sheet 180 to stringers 184. This attachment is readily accomplished by conventional techniques such using ultra-violet light (UV) activated adhesives, hot melt glues, contact adhesives and the like. In another specific embodiment, the taper at the center of the diffuser sheet material may have a depth (D) of about one inch or between 0.5 and 2 inches. In another specific embodiment (not shown) that does not use the tray insert 160, the diffuser sheet 180 also serves to retain the absorbent 140.

[0024] FIG. 3 is an exploded perspective view of another specific embodiment of the liquid disposal tool 100 that shows the placement of the major component parts. As described above, the container 120 houses the absorbent 140, a tray insert 160, and a top cover/diffuser sheet 180.

[0025] FIGS. 4A-4E are a series of perspective views of another specific embodiment of a contoured insert tray 160. The insert tray 160 has a series of elevations 162 and rows 164 that are used to channel the liquid downward to all levels of the container so that the liquid can be exposed to the maximum surface area of the absorbent or the non-biodegradable substance for total encapsulation. In other specific embodiments in order to maximize the rate of absorption and efficiency of the encapsulating material, various slits or holes are strategically placed within each elevation shaped protrusion 162 of the insert tray 160. The insert tray 160 is formed of the same materials as container 120. Preferably, recycled materials are used for forming the insert tray 160. Embodiments of a container insert tray 160 for dispersing spent hydrocarbons are readily formed from scrap news print or sugar cane pulp that has been emulsified into liquefied slurry that is injected into a mold, thus creating a uniquely designed dispersion tray.

[0026] FIGS. 5A-5F are a series of perspective views of another specific embodiment of a contoured insert tray 160 with rows of conical depressions 166. The insert tray 160 may have an ordered array of elevations, synonymously referred to herein as protrusions, 162; lower tiered elevations 163 as best in the embodiments of FIGS. 5C, 5E, 5F; rows 164, and conical depressions 166 protruding into an underlying absorbent 140 that are used to channel the liquid downward within the container so that the liquid is exposed to the maximum surface area of the absorbent 140 for absorption or encapsulation. It is appreciated that additional absorbent 140 is readily placed within the tray 140 as well (not shown for visual clarity). In other specific embodiments, in order to maximize the rate of absorption and efficiency of the absorbent located beneath the tray 160, various slits or holes may be strategically placed within each elevation shaped protrusion 162 and conical depression 166 of the insert tray 160. The insert tray 160 is formed of the same materials as container 120. Preferably, recycled materials will be used for forming the insert tray 160. Embodiments of a container insert tray 160 for dispersing spent hydrocarbons are readily formed from scrap news print or sugar cane pulp that has been emulsified into liquefied slurry that is injected into a mold, thus creating a uniquely designed dispersion tray.

[0027] FIGS. 6A-6G are a series of perspective views of an embodiment of a contoured insert tray 160 with a higher density of rows 164 of conical depressions 166 with no elevations 162. The insert tray 160 may have a series of rows 164 and conical depressions 166 protruding into absorbent layer 140 (as shown in FIG. 8) that are used to channel the liquid or hydrocarbon materials to all levels of the container so that the liquid is exposed to a large percentage of the surface area of the absorbent 140 or the non-biodegradable substance for total encapsulation. In embodiments in order to maximize the rate of absorption and efficiency of the encapsulating material, various slits 178 or holes 180 may be strategically placed within each of the conical depressions 166 of the insert tray 160. A series of flat top protrusions 170 in the rows 164 extend upward from the insert tray 160 with a series of gaps 171 that define the rows 164. The flat top protrusions 170 are wider than the gaps 171. The gaps 171 also serve as channels to distribute the liquid or hydrocarbon materials. The flat top protrusions 170 serve as supports and as an attachment point for diffuser sheet 180, which is shown in greater detail in FIGS. 2A and 2B and in FIG. 8. The diffuser sheet 180 acts as a diffuser whereby the liquid is spread more equally throughout the confines of the container and on to the surface of the tray insert 160. The upper rim 172 extends above the flat top protrusions 170 and defines a collection volume 176 between the diffuser sheet 180 and the upper rim 172. In a similar manner, the lower rim 174 extends below the conical depressions 166 to provide an area to place the absorbent 140 (as shown in FIG. 8). The insert tray 160 is formed of the same materials as container 120. Preferably, recycled materials may be used for forming the insert tray 160. Embodiments of a container insert tray 160 for dispersing spent hydrocarbons may be formed from scrap news print or sugar cane pulp that has been emulsified into liquefied slurry that is injected into a mold, thus creating a uniquely designed dispersion tray.

[0028] FIG. 7 is an additional perspective view of a contoured insert tray 160 with rows 164 of elevations 162.

[0029] FIG. 8 is a side view of an alternative embodiment of the liquid disposal tool 100 configured with an under tray 138 for holding the absorbent encapsulating material 140. The under tray 138 may be joined directly to the insert tray 160 via glue, frictional fitting, a shrink wrap or the like is used to join the under tray 138 to the insert tray 160. Void areas 168 hold the liquid as the liquid is being absorbed into the absorbent encapsulating material 140.

[0030] The foregoing description is illustrative of particular embodiments of the invention, but is not meant to be a limitation upon the practice thereof. The following claims, including all equivalents thereof, are intended to define the scope of the invention.