Packed column

Abstract

Provided is a packed column capable of achieving sufficiently high distillation performance even with the height of its gas-liquid contactors reduced. The packed column is a packed column which includes a gas-liquid contactor 17, 18 inside a tubular body 16 and a liquid distributor 19 in the upper most portion and causes descending liquid and ascending gas to contact each other in the gas-liquid contactor. The operation pressure is in the range of 200 to 1500 kPaG. The relative volatility is in the range of 1.9 to 3.1. The gas-liquid contactor is vertically divided into at least two parts. A gas disperser 20 is provided at at least one position between a lower one of the gas-liquid contactors and an upper one of the gas-liquid contactors, the gas disperser uniformly dispersing the composition of the ascending gas rising from the lower gas-liquid contactor toward the upper gas-liquid contactor.

Claims

1. A packed column comprising: a gas-liquid contactor inside a tubular body; and a liquid distributor in an uppermost portion, which causes descending liquid and ascending gas to contact each other in the gas-liquid contactor, characterized in that the gas-liquid contactor is vertically divided into two parts to thereby form an upper gas-liquid contactor and a lower gas-liquid contactor, and a gas disperser provided between the lower gas-liquid contactor and the upper gas-liquid contactor, the gas disperser uniformly dispersing a composition of the ascending gas rising from the lower gas-liquid contactor toward the upper gas-liquid contactor, wherein a ratio of the upper gas-liquid contactor above the gas disperser to an entire height of all the gas-liquid contactors in the packed column is 0.7 or greater, wherein the gas disperser has no fluid input or output to or from the outside of the packed column, and wherein the packed column provides a relative volatility in a range of 1.9 to 3.1 under operation pressure in a range of 200 to 1500 kPaG.

2. A packed column comprising: a gas-liquid contactor inside a tubular body; and a liquid distributor in an uppermost portion, which causes descending liquid and ascending gas to contact each other in the gas-liquid contactor, characterized in that the gas-liquid contactor is vertically divided into at least two parts to thereby form a plurality of gas-liquid contactors, and at least one gas disperser provided at a position between a lower one of the gas-liquid contactors and an upper one of the gas-liquid contactors, the gas disperser uniformly dispersing a composition of the ascending gas rising from the lower gas-liquid contactor toward the upper gas-liquid contactor, wherein a ratio of a total height of the upper gas-liquid contactor above an uppermost (highest) gas disperser of the at least one gas disperser to an entire height of all the gas-liquid contactors in the packed column is 0.7 or greater, wherein the uppermost (highest) gas disperser has no fluid input or output to or from the outside of the packed column, and wherein the packed column provides a relative volatility in a range of 1.9 to 3.1 under operation pressure in a range of 200 to 1500 kPaG.

3. The packed column according to claim 2, further comprising at least one intermediate liquid distributor that distributes the descending liquid again.

4. The packed column according to claim 3, wherein at least one gas disperser of the at least one gas disperser is formed integrally with the intermediate liquid distributor.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is an explanatory diagram illustrating a first embodiment of a packed column of the present invention.

(2) FIG. 2 is a schematic cross-sectional view illustrating an example of a gas disperser.

(3) FIG. 3 is a schematic bottom view of the same.

(4) FIG. 4 is an explanatory diagram illustrating a second embodiment of the packed column of the present invention.

(5) FIG. 5 is a simulation model corresponding to the first embodiment.

(6) FIG. 6 is a simulation model of a conventional example provided with no gas disperser or intermediate liquid distributor.

(7) FIG. 7 is a graph illustrating the correlations between the liquid maldistribution rate and the performance deterioration rate obtained from the simulation models of FIGS. 5 and 6.

(8) FIG. 8 is a simulation model corresponding to the second embodiment.

(9) FIG. 9 is a simulation model corresponding to a packed column in which an intermediate liquid distributor is placed between an upper gas-liquid contactor and a lower gas-liquid contactor.

(10) FIG. 10 is a graph illustrating the correlations between the liquid maldistribution rate and the performance deterioration rate obtained from the simulation models of FIGS. 8 and 9.

(11) FIG. 11 is a graph illustrating the correlations between the operation pressure and the performance deterioration rate obtained from the simulation models of FIGS. 8 and 9.

(12) FIG. 12 is a graph illustrating the correlation between the performance deterioration rate and the ratio of the total height of each upper gas-liquid contactor model and each intermediate gas-liquid contactor model to the entire height of all gas-liquid contactor models obtained from the simulation model of FIG. 8.

(13) FIG. 13 is a graph illustrating the correlation between the performance deterioration rate and the ratio of the total height of each upper gas-liquid contactor model and each intermediate gas-liquid contactor model to the height of all gas-liquid contactor models obtained from the simulation model of FIG. 5.

(14) FIG. 14 is a simulation model in which an intermediate liquid distributor and a gas disperser are provided between upper gas-liquid contactors and lower gas-liquid contactors.

(15) FIG. 15 is a system diagram illustrating the basic configuration of a nitrogen generator.

(16) FIG. 16 is an explanatory diagram illustrating an example of a distillation column in which a single liquid distributor is disposed above a single gas-liquid contactor.

(17) FIG. 17 is an explanatory diagram illustrating an example of a packed column in which an upper liquid distributor and an intermediate liquid distributor are provided respectively above vertically divided two gas-liquid contactors.

DESCRIPTION OF EMBODIMENTS

(18) FIG. 1 illustrates a first embodiment a packed column of the present invention. This packed column 11 is a packed column with a gas-liquid contactor provided inside a tubular body 16 including a gas introduction portion 12 and a liquid discharge portion 13 at the bottom and including a gas discharge portion 14 and a liquid introduction portion 15 at the top. The gas-liquid contactor in the tubular body 16 is formed into vertically divided upper gas-liquid contactor 17 and lower gas-liquid contactor 18. Above the upper gas-liquid contactor 17, a liquid distributor 19 is provided which causes liquid introduced from the liquid introduction portion 15 to flow down uniformly toward the upper gas-liquid contactor 17. Between the upper gas-liquid contactor 17 and the lower gas-liquid contactor 18, a gas disperser 20 is provided which uniformly disperses the composition of ascending gas rising from the lower gas-liquid contactor 18 toward the upper gas-liquid contactor 17.

(19) The ascending gas introduced from the gas introduction portion 12 is subjected to a distillation operation in the lower gas-liquid contactor 18, introduced into the gas disperser 20 to be dispersed, introduced into the upper gas-liquid contactor 17 to be subjected to a distillation operation, and then discharged from the gas discharge portion 14. On the other hand, the descending liquid introduced from the liquid introduction portion 15 is distributed by the liquid distributor 19 and introduced into the upper gas-liquid contactor 17 and the lower gas-liquid contactor 18 in this order. The liquid thus introduced becomes maldistributed as it descends, and is discharged from the liquid discharge portion 13.

(20) FIG. 2 is a schematic cross-sectional view illustrating an example of the gas disperser 20, and FIG. 3 is a schematic bottom view of the same. In this gas disperser 20, the ascending gas rising from the lower gas-liquid contactor 18 passes through a plurality of paths 21 and resisted by turn back portions 22, so that its composition becomes even horizontally. The ascending gas flowing from the gas disperser 20 into the upper gas-liquid contactor 17 is introduced thereinto such that its flow rate has a distribution dependant on the maldistribution of the descending liquid flowing down in the upper gas-liquid contactor 17. Also, the descending liquid flowing down out of the upper gas-liquid contactor 17 flows down into liquid receiving portions 23 from the upper sides of the turn back portions 22 and then flows down through bottom holes 24 toward the lower gas-liquid contactor 18.

(21) FIG. 4 illustrates a second embodiment of the packed column of the present invention. Note that in the following description, identical constituent elements to the constituent elements of the packed column presented in the first embodiment will be denoted by the identical reference signs, and detailed description thereof will be omitted.

(22) In this packed column 31, a gas-liquid contactor in a tubular body 32 is formed into three vertically divided upper gas-liquid contactor 33a, intermediate gas-liquid contactor 33b, and lower gas-liquid contactor 34. An upper liquid distributor 35a is provided above the upper gas-liquid contactor 33a, an intermediate liquid distributor 35b is provided between the upper gas-liquid contactor 33a and the intermediate gas-liquid contactor 33b, and a gas disperser 36 is provided between the intermediate gas-liquid contactor 33b and the lower gas-liquid contactor 34.

(23) Ascending gas introduced into a lower portion of the packed column 31 from the gas introduction portion 12 is subjected to a distillation operation in the lower gas-liquid contactor 34, introduced into the gas disperser 36 to be dispersed, introduced into the intermediate gas-liquid contactor 33b and the upper gas-liquid contactor 33a in this order to be subjected to distillation operations, and then discharged from the gas discharge portion 14. On the other hand, descending liquid introduced from the liquid introduction portion 15 is distributed in the upper liquid distributor 35a, introduced into the upper gas-liquid contactor 33a, and then distributed again in the intermediate liquid distributor 35b. Thereafter, the descending liquid is introduced into the intermediate gas-liquid contactor 33b and the lower gas-liquid contactor 34 in this order to be subjected to distillation operations.

(24) The results of simulations performed to check the effect of placing a gas disperser between upper and lower gas-liquid contactors will be described below. Meanwhile, in each simulation model, descending liquid is indicated by solid lines while ascending gas is indicated by broken lines.

(25) FIG. 5 is a simulation model of the case where the gas disperser 20 is provided between the upper gas-liquid contactor 17 and the lower gas-liquid contactor 18, as illustrated in the first embodiment. Descending liquid to be introduced into packed column models 41, 42 is introduced at a given ratio from a liquid distributor model 43 into the uppermost portions of the packed columns, and then reaches the lowermost portions of the packed column models 41, 42. Also, assuming that the total amount of descending liquid to be introduced into the packed column models 41, 42 is LF and the amount by which the amount of descending liquid is to be adjusted by the liquid distributor model 43 is F, an amount LF1 of descending liquid to be introduced into the first packed column model 41 is LF/2+F while an amount LF2 of descending liquid to be introduced into the second packed column model 42 is LF/2F, and F/LF is the liquid maldistribution rate.

(26) In this simulation model, a gas disperser model 46 corresponding to the gas disperser 20 is provided between upper gas-liquid contactor models 44 and lower gas-liquid contactor models 45. FIG. 6 is a simulation model of a conventional example provided with no gas disperser or intermediate liquid distributor, as illustrated in FIG. 16.

(27) In the simulation model illustrated in FIG. 5, feed air to be introduced from a gas introduction portion 47 is introduced into the packed column models 41, 42 as ascending gases and subjected to distillation operations in the respective lower gas-liquid contactor models 45. Thereafter, the ascending gases are introduced into the gas disperser model to uniform the compositions of the ascending gases, introduced into the respective upper gas-liquid contactor models 44 to be subjected to distillation operations, and then rise to the uppermost portions of the respective packed column models 41, 42.

(28) The descending liquid to be introduced from a liquid introduction portion 48 is introduced at a given ratio from the liquid distributor model 43, and then descends to the lowermost portions of the respective packed column models without their flow rates or compositions corrected at the intermediate portions.

(29) In the simulation model illustrated in FIG. 6, feed air to be introduced from a gas introduction portion 51 is introduced into packed column models 52, 53 as ascending gases and then introduced from lower gas-liquid contactor models 54 directly into upper gas-liquid contactor models 55. These ascending gases rise to the uppermost portions of the respective packed column models 52, 53 without their flow rates or compositions corrected. Descending liquid to be introduced from a liquid introduction portion 56 is introduced at a given ratio from a liquid distributor model 57 into the uppermost portions of the packed column models 52, 53, and then descend to the lowermost portions of the respective packed column models 52, 53 without their flow rates or compositions corrected, as in the simulation model illustrated in FIG. 5.

(30) FIG. 7 illustrates the result of calculation of the performance deterioration rate versus the liquid maldistribution rate (F/LF) using each of the simulation models illustrated in FIGS. 5 and 6. A performance deterioration rate 6A of the conventional example model illustrated in FIG. 6 sharply increases after a liquid maldistribution rate of 1%. This is because the compositions of the ascending gases in the packed column model 52, 53 become markedly different from each other. On the other hand, a performance deterioration rate 5A of the first embodiment model illustrated in FIG. 5, in which the gas disperser model 46 is placed to uniform the composition of the ascending gas, changes gently up to a liquid maldistribution rate of 5%, and performance deterioration hardly occurs up to a liquid maldistribution rate of 2%. This result indicates that placing a gas disperser to uniform the composition of the ascending gas can effectively suppress performance deterioration.

(31) FIG. 8 is a simulation model of the case where a gas-liquid contactor is formed into the vertically divided upper gas-liquid contactor 33a, intermediate gas-liquid contactor 33b, and lower gas-liquid contactor 34, the upper liquid distributor 35a is provided above the upper gas-liquid contactor 33a, the intermediate liquid distributor 35b is provided between the upper gas-liquid contactor 33a and the intermediate gas-liquid contactor 33b, and the gas disperser 36 is provided between the intermediate gas-liquid contactor 33b and the lower gas-liquid contactor 34, as illustrated in the second embodiment.

(32) In this simulation model, feed air to be introduced from a gas introduction portion 61 is introduced into lower portions of packed column models 62, 63 as ascending gases and subjected to distillation operations in respective lower gas-liquid contactor models 64. Thereafter, the ascending gases are introduced into a gas disperser model 65 to uniform the compositions of the ascending gases, and rise through intermediate gas-liquid contactor models 66b and upper gas-liquid contactor models 66a to the uppermost portions of the respective packed column models 62, 63.

(33) On the other hand, descending liquid to be introduced from a liquid introduction portion 67 is introduced at a given ratio from an upper liquid distributor model 68a into upper portions of the packed column models 62, 63, subjected to distillation operations in upper gas-liquid contactor models 66a, and have their compositions uniformed in an intermediate liquid distributor model 68b. Thereafter, the resultant descending liquid is introduced at the same ratio as that by the upper liquid distributor model 68a into the intermediate gas-liquid contactor models 66b, introduced directly into the lower gas-liquid contactors 64, and descend to the lowermost portions of the packed column models 62, 63.

(34) FIG. 9 is a simulation model of the packed column 139, in which the intermediate liquid distributor 138 is placed between the vertically divided two upper gas-liquid contactor 135 and lower gas-liquid contactor 136, as illustrated in the conventional example of FIG. 17.

(35) In this simulation model, feed air to be introduced from a gas introduction portion 71 is introduced into packed column models 72, 73 as ascending gases and subjected to distillation operations in respective lower gas-liquid contactor models 74. Then, the ascending gases rise directly through upper gas-liquid contactor models 75 to the uppermost portions of the respective packed column models 72, 73 without their flow rates or compositions corrected.

(36) On the other hand, descending liquid to be introduced from a liquid introduction portion 76 is introduced at a given ratio from an upper liquid distributor model 77 into the packed column models 72, 73, subjected to distillation operations in the upper gas-liquid contactor models 75, and have their compositions uniformed in an intermediate liquid distributor model 78. Then, the resultant descending liquid is introduced at the same ratio as that by the upper liquid distributor model 77 into the lower gas-liquid contactor models 74, and descends to the lowermost portions of the packed column models 72, 73.

(37) FIG. 10 illustrates the result of calculation of the performance deterioration rate versus the liquid maldistribution rate using each of the simulation models illustrated in FIGS. 8 and 9. A performance deterioration rate 9A of the simulation model illustrated in FIG. 9, in which no gas disperser is placed but an intermediate liquid distributor is placed, changes gently with increase in liquid maldistribution rate. The performance deterioration rate 9A is effective to some extent in reducing the rate of deterioration in distillation performance as compared to the performance deterioration rate 6A of the conventional example model, illustrated in FIG. 7. Nonetheless, a performance deterioration rate 8A of the simulation model illustrated in FIG. 8 indicates that a higher suppressing effect can be achieved by using both an intermediate liquid distributor and a gas disperser.

(38) Further, FIG. 11 illustrates the result of calculation of the performance deterioration rate versus the operation pressure using each of the simulation models illustrated in FIGS. 8 and 9 with the liquid maldistribution rate set to 3%. As for a performance deterioration rate 9B of the simulation model illustrated in FIG. 9, in which no gas disperser is placed, when the operation pressure is higher than or equal to 200 kPaG, the maldistribution of the ascending gases causes a great difference in composition between the ascending gases, and therefore the performance deterioration rate is markedly high. In contrast, a performance deterioration rate 8B of the simulation model illustrated in FIG. 8, in which a gas disperser is placed, indicates that the simulation model can suppress deterioration in distillation performance in the operation pressure range of 200 to 1500 kPaG, i.e., in the relative volatility range of 1.9 to 3.1.

(39) Furthermore, FIG. 12 illustrates the result of consideration of the relationship between the position of placement of a gas disperser and the performance deterioration rate using the simulation model illustrated in FIG. 8. A performance deterioration rate 8C is calculated in a setting where in FIG. 8, the height of each upper gas-liquid contactor model 66a is H1A, the height of each intermediate gas-liquid contactor model 66b is H1B, the height of each lower gas-liquid contactor model 64 is H2, and the height H2 of the lower gas-liquid contactor model 64 is reduced while the entire height of all gas-liquid contactor models (H1A+H1B+H2) and the height H1A of the upper gas-liquid contactor model 66a are fixed, that is, the gas disperser 65 is shifted downward without changing the entire height. FIG. 12 illustrates the result.

(40) This result indicates that the effect of suppressing performance deterioration is high when the ratio of the total height of the upper gas-liquid contactor model 66a and the intermediate gas-liquid contactor model 66b to the entire height of all gas-liquid contactor models is set to 0.5 or greater and in particular to 0.7 or greater. Note that although the performance deterioration rate is calculated in the setting where the entire height of all gas-liquid contactor models (H1A+H1B+H2) and the height H1A of the upper gas-liquid contactor model 66a are fixed, the advantageous effect of the invention of the present application can be achieved regardless of which part is fixed in length. For example, the performance deterioration rate may be calculated with the entire height of all gas-liquid contactor models (H1A+H1B+H2) and the height H1B of the intermediate gas-liquid contactor model 66b fixed.

(41) Further, using the simulation model illustrated in FIG. 5, a performance deterioration rate 5A is calculated in a similar setting where the height of each upper gas-liquid contactor model 44 is H1, the height of each lower gas-liquid contactor model 45 is H2, and the height H2 of the lower gas-liquid contactor model 45 is reduced while the entire height of all gas-liquid contactor models (H1+H2) is fixed, that is, the gas disperser 46 is shifted downward without changing the entire height of all gas-liquid contactor models. As illustrated in FIG. 13, this result also indicates that the effect of suppressing performance deterioration is high when the ratio of the height H1 of the upper gas-liquid contactor model 44 to the entire height of all gas-liquid contactors is set to 0.5 or greater and preferably to 0.7 or greater. Note that although the performance deterioration rate is calculated in the setting where the entire height of all gas-liquid contactor models (H1+H2) is fixed, the advantageous effect of the invention of the present application can be achieved regardless of which part is fixed in length.

(42) FIG. 14 is a simulation model in which an intermediate liquid distributor 83 and a gas disperser 84 are provided between upper gas-liquid contactors 81 and lower gas-liquid contactors 82. In the case of providing the intermediate liquid distributor 83 and the gas disperser 84 at the same position as above, a liquid distributor-gas disperser unit formed to integrate a liquid distributing function and a gas dispersing function can be provided. This result is illustrated by the black triangle in FIG. 12 (H1B is zero). The same result as the simulation model illustrated in FIG. 8 is obtained at the point where the ratio of (H1A+H1B) to (H1A+H1B+H2) is 0.7.

(43) Note that each single gas-liquid contactor in the present invention refers to a portion including a gas-liquid contactor between an introduction portion or discharge portion for descending liquid and an introduction portion or discharge portion for ascending gas. The present invention is applicable to each gas-liquid contactor in a packed column including a plurality of gas-liquid introduction portions and gas-liquid discharge portions inside a tubular body. Moreover, the structure of the gas disperser may be any suitable structure.

REFERENCE SIGNS LIST

(44) 11 packed column 12 gas introduction portion 13 liquid discharge portion 14 gas discharge portion 15 liquid introduction portion 16 tubular body 17 upper gas-liquid contactor 18 lower gas-liquid contactor 19 liquid distributor 20 gas disperser 21 path 22 turn back portion 23 liquid receiving portion 24 bottom hole 31 packed column 32 tubular body 33a upper gas-liquid contactor 33b intermediate gas-liquid contactor 34 lower gas-liquid contactor 35a upper liquid distributor 35b intermediate liquid distributor 36 gas disperser 41, 42 packed column model 43 liquid distributor model 44 upper gas-liquid contactor model 45 lower gas-liquid contactor model 46 gas disperser model 47 gas introduction portion 48 liquid introduction portion 51 gas introduction portion 52, 53 packed column model 54 lower gas-liquid contactor model 55 upper gas-liquid contactor model 56 liquid introduction portion 57 liquid distributor model 61 gas introduction portion 62, 63 packed column model 64 lower gas-liquid contactor model 65 gas disperser model 66a upper gas-liquid contactor model 66b intermediate gas-liquid contactor model 67 liquid introduction portion 68a upper liquid distributor model 68b intermediate liquid distributor model 71 gas introduction portion 72, 73 packed column model 74 lower gas-liquid contactor model 75 upper gas-liquid contactor model 76 liquid introduction portion 77 upper liquid distributor model 78 intermediate liquid distributor model 81 upper gas-liquid contactor 82 lower gas-liquid contactor 83 intermediate liquid distributor 84 gas disperser 100 nitrogen generator 101 distillation column 102 upper liquid distributor 103 upper gas-liquid contactor 104 intermediate liquid distributor 105 lower gas-liquid contactor 106 air compressor 107 aftercooler 108 pre-treatment unit 109 purified air stream 110 cold box 111 main heat exchanger 112 gas introduction stream 113 gas discharge stream 114 condensation stream 115 condenser 116 liquid discharge stream 117 liquid-air pressure reducing valve 118 liquid introduction stream 119 low-temperature air stream 120 turbine inlet stream 121 expansion turbine 122 turbine outlet stream 123 waste gas stream 124 product nitrogen gas stream 131 distillation column 132 gas-liquid contactor 133 liquid distributor 135, 136 gas-liquid contactor 137 upper liquid distributor 138 intermediate liquid distributor 139 packed column