Exterior aircraft light unit
10569902 ยท 2020-02-25
Assignee
Inventors
- Jai Ganesh Palanisamy (Karnataka, IN)
- Anil Kumar Jha (Lippstadt, DE)
- Andre Hessling-von Heimendahl (Koblenz, DE)
- Abhilash Krishna (Karnataka, IN)
Cpc classification
F21V29/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2107/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V29/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V7/0083
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D47/02
PERFORMING OPERATIONS; TRANSPORTING
B64D47/04
PERFORMING OPERATIONS; TRANSPORTING
F21V7/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B64D47/04
PERFORMING OPERATIONS; TRANSPORTING
F21V29/75
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An exterior aircraft light unit according to exemplary embodiments of the invention comprises: a housing including a mounting portion, which is configured for mounting the aircraft light unit to an aircraft; at least one light source; and a heat sink; wherein the heat sink comprises: a first heat sink portion comprising a plurality of cooling ribs being thermally connected with the at least one light source for transferring heat from the at least one light source to the plurality of cooling ribs; and at least one second heat sink portion comprising two heat sink plates and a clamping pin and being configured such that the second heat sink portion is selectively attachable, particularly clampable, to a respective cooling rib of the first heat sink portion.
Claims
1. An exterior aircraft light unit comprising: at least one light source; and a heat sink; wherein the heat sink comprises: a first heat sink portion comprising a plurality of cooling ribs being thermally connected with the at least one light source for transferring heat from the at least one light source to the plurality of cooling ribs; and at least one second heat sink portion comprising two heat sink plates and an attachment device and being configured such that the second heat sink portion is clampable to a respective cooling rib of the first heat sink portion.
2. The exterior aircraft light unit according to claim 1, wherein the attachment device is formed as a clamping pin, as a screw, as a combination of at least one pair of screw and nut with the screw extending through aligned mounting holes provided in the first plate portions and the respective cooling rib, as a spring configured to push first plate portions of heat sink plates of the second heat sink portion towards each other and to clamp the respective cooling rib therebetween, or as a splint.
3. The exterior aircraft light unit according to claim 1, wherein each of the two heat sink plates comprise a first plate portion at the first end of the heat sink plate, a second plate portion distal from the first end of the heat sink plate, and a clamping pin receiving and clamping space arranged between the first and second plate portions.
4. The exterior aircraft light unit according to claim 3, wherein the second plate portions distal from the respective first end of both heat sink plate are connected to each other, particularly integrally formed.
5. The exterior aircraft light unit according to claim 4, wherein the first and second plate portions lie substantially in the same plane, and the clamping pin receiving and clamping space is formed as indentation sections protruding out of the plane of the first and second plate portions and interrupted sections disposed between respectively adjacent indentation sections, seen in the direction of width of the respective heat sink plate; or wherein the two heat sink plates of the second heat sink portion are arranged such that the indentation sections of the clamping pin receiving and clamping space of one of its heat sink plates engage with the interrupted sections of the respective other heat sink plate, such that a clamping pin receiving and clamping space is formed in the direction of width of the respective heat sink plate, the clamping pin receiving and clamping space being confined by the inner surface areas of the opposing indentation sections; or wherein the clamping pin extends, at least partially, through the clamping pin receiving and clamping space.
6. The exterior aircraft light unit according to claim 3, wherein the clamping pin comprises an oval or elliptical outer shape, and/or the clamping pin receiving and clamping space comprises an oval or elliptical shape, and wherein a smaller diameter section of the clamping pin receiving and clamping space lies in a plane that includes an angle, particularly a right angle, with respect to the plane of the first and second plate portions, such that a turning movement of the clamping pin causes a movement of the first ends of the two heat sink plates towards each other so as to clamp the second heat sink portion onto the respective cooling rib.
7. The exterior aircraft light unit according to claim 3, wherein one clamping pin is provided; wherein the clamping pin extends through the clamping pin receiving and clamping space; wherein the clamping pin comprises a lateral handle portion at its first end, and wherein the lateral handle portion is formed as a bent end portion of the clamping pin; wherein the second end of the clamping pin is formed as a bent end portion, preventing the clamping pin from moving out of the clamping pin receiving and clamping space; wherein the clamping pin can be turned between a mounting position, in which the lateral handle portion extends at an angle, particularly at a right angle, with respect to the plane of the first and second plate portions, and in which the first ends of the first plate portions are at a greater distance from each other, such that the second heat sink portion, with its cooling rib receiving portion, can be moved onto and removed from a respective cooling rib, and a clamping position, in which the lateral handle portion lies in a middle plane between the planes of the first and second plate portions and in which the first ends of the first plate portions are at smaller distance from each other, such that the second heat sink portion, with its cooling rib receiving portion, can be attached to, particularly clamped onto a respective cooling rib.
8. The exterior aircraft light unit according to claim 3, wherein two clamping pins are provided, each of the clamping pins extending through part of the clamping pin receiving and clamping space; wherein each of the clamping pins comprises a lateral handle portion at its outer end, and wherein the lateral handle portion is formed as a bent end portion of the clamping pin; and wherein each of the clamping pins can be turned between a mounting position, in which the lateral handle portion extends at an angle, particularly at a right angle, with respect to the plane of the first and second plate portions, and in which the first ends of the first and second plate portions are at a greater distance from each other, such that the second heat sink portion, with its cooling rib receiving portion, can be moved onto and removed from a respective cooling rib, and a clamping position, in which the lateral handle portion lies in a plane between and parallel to the planes of the first and second plate portions and in which the first ends of the first and second plate portions are at smaller distance from each other, such that the second heat sink portion, with its cooling rib receiving portion, can be attached to, particularly clamped onto a respective cooling rib.
9. The exterior aircraft light unit according to claim 1, wherein the two heat sink plates have first ends that are spaced apart from each other so as to form a cooling rib receiving portion therebetween; and wherein at least one notch is provided at the cooling ribs and at least one corresponding protrusion is provided at the first ends of the two heat sink plates, for engaging with the at least one notch of the respective cooling rib; or wherein at least one protrusion is provided at the cooling ribs and at least one corresponding notch is provided at the first ends of the two heat sink plates, for engaging with the at least one protrusion of the respective cooling rib.
10. The exterior aircraft light unit according to claim 9, wherein the two heat sink plates and the clamping pin are configured and arranged such that a turning movement of the clamping pin causes a movement of the first ends of the two heat sink plates towards each other so as to clamp the second heat sink portion onto the respective cooling rib.
11. The exterior aircraft light unit according to claim 1, wherein at least one second heat sink portion is attached, particularly clamped, to a respective cooling rib of the first heat sink portion.
12. The exterior aircraft light unit according to claim 1, further comprising a housing including a mounting portion, which is configured for mounting the aircraft light unit to an aircraft.
13. The exterior aircraft light unit according to claim 1, wherein the at least one light source and the at least one first heat sink portion are attached to a common support, in particular to a printed circuit board; and wherein the heat sink is arranged on a light emitting front side of the aircraft light unit, wherein the first and/or second cooling ribs in particular extend parallel to a direction of main light emission of the exterior aircraft light unit; and wherein the second heat sink portion is attachable to the aircraft light unit with no additional parts needed beyond those used to assemble the aircraft light unit with only the first heat sink portion attached.
14. The exterior aircraft light unit according to claim 1, wherein the aircraft light unit is operated with an electrical power of more than 10 W, and/or wherein the aircraft light unit is at least one of a landing light unit, a taxi light unit, a runway turn-off light unit and a multi-functional light unit providing at least two of the functionalities of a landing light unit, a taxis light unit, a runway turn-off light unit.
15. An aircraft comprising at least one exterior aircraft light unit according to claim 1.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12)
(13)
(14) The exterior aircraft light unit 2 comprises a cup-shaped housing 4 having a rear wall 6, which is shown at the bottom of
(15) The housing 4 may be have a cylindrical shape around an axis A. Alternatively, the housing 4 may have a conical shape, as it is shown in
(16) The cup-shaped housing 4 may have a maximum diameter D of 150 mm to 250 mm, in particular a maximum diameter D of 175 mm to 225 mm, more particularly a maximum diameter D of 210 mm.
(17) The height H of the housing may be in the range of 50 mm to 250 mm, in particular in the range of 175 mm to 225 mm, more particularly close to 210 mm.
(18) A support plate 8 is provided at the open front side of the housing 4, i.e. at the side opposite to the rear wall 6. The support plate 8, which in particular may be a printed circuit board (PCB), supports electrical light sources 10, in particular LEDs. In the embodiment shown in
(19) A reflector plate 12 is arranged between the support plate 8 and the rear wall 6 of the housing 4. A plurality of reflectors 14 facing the light sources 10 are formed within the reflector plate 12. As a result, light, which is emitted from the light sources 10, is reflected by the reflectors 14 to the light emitting front side of the exterior aircraft light unit 2. In the orientation of the exterior aircraft light unit 2 shown in
(20) The light sources 10 and the reflectors 14 may be arranged in a honeycomb structure, as it is illustrated in
(21) The support plate 8 is provided with windows/openings and/or formed at least partially transparent in order to allow the reflected light to pass through.
(22) A heat sink 16, 20 is provided on the side of the support plate 8 which is opposite to the light sources 10.
(23) The heat sink 16, 20 comprises a first heat sink portion 16 and a second heat sink portion 20. The first heat sink portion 16 comprises cooling ribs 16 and is attached to the support plate 8 and/or the housing 4.
(24) One or more second heat sink portions 20 is/are selectively attachable to the first heat sink portion 16.
(25) While
(26) Attaching one or more second heat sink portions 20 to respective cooling ribs 18 increases the cooling capacity of the heat sink 16, 20 by increasing the volume and the heat transfer surface of the heat sink 16, 20.
(27)
(28) The first heat sink portion 16 comprises a circular outer support ring 19 (first outer support ring 19), which is attached to the rim of the housing 4, when the first heat sink portion 16 is mounted thereto (cf
(29) A plurality of first cooling ribs 18 extend parallel to each other across the first support ring 19. A plurality of intermediate plates 17, which are at least partially transparent in order to allow emitted light to pass through, extend between the first cooling ribs 18.
(30) The first cooling ribs 18 may have a height hi of 5 mm to 10 mm, in particular in the range of 6 mm to 8 mm, more particular 7.5 mm (cf
(31)
(32) The cooling rib 18 comprises a printed circuit board 11 and a number of light sources, particularly LEDs 10 at its rear end and a cooling rib heat conductivity portion extending therefrom in front direction.
(33) At the lateral edges the cooling rib heat conductivity portion comprises an engagement notch 21 which is formed, seen from front to back, in a-step like fashion, such that the edge portion adjacent the printed circuit board 10 portion is at a distance from the plane in which the front and rear edge portion of the cooling rib 18 lie. This engagement notch 21 can well be seen in the enlarged view of the left end portion of the cooling rib 18.
(34)
(35) The heat sink plates 22 are of longitudinal shape and have a width which is greater than its depth. Particularly, the width is such that it can be clamped onto a cooling rib 18 of an aircraft light unit 2 as shown in
(36) The heat sink plates 22 of
(37) The clamping pin receiving and clamping space 25 is formed as indentation sections 26 protruding out of the plane of the first and second plate portion 23, 24 and as interrupted sections 27 disposed between respectively adjacent indentation sections 26, seen in the direction of width of the heat sink plate 22.
(38) The indentation sections 26 extend upwardly from the plane of the first and second plate portions 23, 24 and are of rounded shape, seen in the direction from front to back of the heat sink plate 22.
(39) The indentation sections 26 of the second heat sink plate 22 of
(40) Engagement protrusion 29 protruding upwardly from the planes of the first and second plate portions 23, 24 of the heat sink plates 22 are arranged at the left and right corner portions at the front ends of the heat sink plates 22.
(41) While the first heat sink plates 22 are shown as separate parts in
(42) In the assembled state of the second heat sink portion 20 as it is shown in
(43) In the assembled state of the heat sink plates 22 (
(44) Furthermore, the front ends of the first plate portions 23 substantially lie in the same plane, and the engagement protrusions 29 at the left and right corner portions of the first plate portions 23 oppose each other. A cooling rib receiving portion 28 is formed between the first plate portions 23.
(45) As can well be seen in
(46) In
(47)
(48) It is to be noted that instead of a clamping pin 32, a screw, a spring or a splint can be provided to clamp the second heat sink portions 20 onto respective cooling ribs 18.
(49) The clamping pin 32 of both embodiments of
(50) The lateral handle portion 33 is formed by a bent end portion of the pin body 34. Particularly, the pin body 34 is bent outwardly in a radial direction so as to form a first radial handle portion section, is bent again about 180 degrees so as to form a second radial handle portion section extending radially in the direction opposite to the first handle portion section. The second handle portion section extends across the axis of the pin body 34 and terminates in a rearwards bent end portion.
(51) The length of the pin body 34 can be such that it extends, in the mounted state of the second heat sink portion 20, fully through the clamping pin receiving and clamping space 25. In this case, the other end of the pin body 34 opposite to the handle portion 33 can be formed as bent end portion 35, as shown in
(52) In another embodiment, the length of the pin body 34 can be approximately half of the width of the clamping pin receiving and clamping space 25. In this embodiment, two such clamping pins 32 can be inserted into the clamping pin receiving and clamping space 25 from opposite ends of the clamping pin receiving and clamping space 25.
(53) The pin body 34 has a smaller diameter portion and a greater diameter portion. The greater diameter portion of the pin body 34 is in the direction of the radial handle portion sections, and the smaller diameter portion of the pin body 34 is thus located at the left and right hand sides of the pin body 34, seen with respect to the radial handle portion sections.
(54)
(55) In
(56) If the clamping pin 32 is formed with a bent end portion 35, this bent end portion 35 can extend out of the clamping pin receiving and clamping space 25 at the end opposite the end where the lateral handle portion 33 is situated, as can well be seen in
(57) In
(58) By having turned the lateral handle portion 33 and thus the entire clamping pin 32 by about 90 degrees, the greater diameter section of the pin body 34 has pushed the indentation sections 26 and thus the first plate portions 23 outwardly such that the cooling rib receiving portion 28 between the first plate portions 23 has been broadened. With such broadened cooling rib receiving portion 28, the second heat sink portion 20 can be moved onto the cooling rib 18. Different positions of the second heat sink portions 20 with respect to the cooling rib 18 during such sliding movement are shown in
(59) In the lowermost side view of
(60) Having reached this fully slid-in position, the clamping pin 32 is turned from the mounting position to a clamping position as shown in
(61) An intermediate position between the mounting position of
(62) A turning movement of the clamping pin 32 from the clamping position of
(63) Likewise, a turning movement from the mounting position of
(64) Both movements cause the pin body of oval or elliptical shape 34 to push the indentation sections 26 of the clamping pin receiving and clamping space 25 outwardly and to release the same again.
(65)
(66) The cooling rib 18 of
(67) The second heat sink portion 20 of
(68) Instead of one clamping pin 32 two clamping pins, namely a first clamping pin 50 and a second clamping pin 52 are provided. Both clamping pins 50 and 52 have a lateral handle portion and a pin body of oval, elliptical shape.
(69) The width of the second plate portions 24 and of the clamping pin receiving and clamping space is smaller than the width of the first plate portions 23 such that a first recess is formed at a medium to rear portion of the right hand side of the second plate portions 24 and of the clamping pin receiving and clamping space, and a second recess is formed at a medium to rear portion of the left hand side of the second plate portions 24 and of the clamping pin receiving and clamping space.
(70) The first recess is used to accommodate the lateral handle portion of the first clamping pin 50, and, likewise, the second recess is used to accommodate the lateral handle portion of the second clamping pin 52.
(71) The shape of the pin body of both clamping pins 50 and 52 corresponds to the shape of the pin body 34 of the clamping pin 52 as explained with respect to
(72) The pin bodies of the first and second clamping pins 50, 52 extend through only part of the width of the clamping pin receiving and clamping space, particularly through half of the width or less than half the width of the clamping pin receiving and clamping space, respectively.
(73) Each of the clamping pins 50, 52 can be turned between a mounting position (position of the first clamping pin in
(74) Furthermore a locking bend 54 is provided which can lock the second heat sink portion 20 in its clamping position.
(75)
(76) The length of the first plate portions 23 of the second heat sink portion 20 of
(77) The front ends of the two heat sink plates 22 at their first plate portions 23 are spaced apart from each other so as to form a cooling rib receiving portion 28 therebetween.
(78) Mounting holes 56 are provided at the lateral ends of the first plate portions 23 and they align with corresponding mounting holes 56 provided at the lateral ends of the cooling rib heat conductivity portion of the cooling rib 18.
(79) The second heat sink portion 20 is attached to the cooling rib 18 by moving the heat sink portion 20 onto the cooling rib 18 such that the cooling rib heat conductivity portion is received in the cooling rib receiving portion 28 between the first plate portions 23 of the two heat sink plates 22 of the second heat sink portion 20 and such that the mounting holes 56 at the lateral ends of the first plate portions 23 align with the mounting holes 56 at the lateral ends of the cooling rib heat conductivity portion. Then, screws 58 are inserted from one side to extend through the aligning mounting holes 56, and they are screwed against nuts 60 at the other side of the second heat sink portion 20 and the cooling rib 18.
(80) Furthermore, one or more torsion springs 64 can be provided that push the first plate portions 23 towards each other in the embodiment of
(81) The second ends of adjacent torsion springs 64 are shown to be connected to each other and to have a U-shape, such that two adjacent torsion springs 64 form a combined torsion spring.
(82) The pin 62 extends through the clamping pin receiving and clamping space. It can have a circular pin body shape, and the lateral ends of this pin 62 can be provided with respective sleeves and/or nuts in order to prevent the clamping pin 62 from moving out of the clamping pin receiving and clamping space in lateral direction.
(83) The torsion spring(s) 64 provide(s) clamping pressure. If a pin 62 comprising a round pin body is used along with one or more torsion springs 64, the second heat sink portion 20 acts like binder clip.
(84) The second heat sink portion 20 can be attached to a respective cooling rib 18 like a clip, and the connection can additionally be secured by using fasteners that can be formed as a screw 58 extending through aligned mounting holes 56 and can be screwed against a correspond nut 60.
(85) It is to be noted at that point, that the embodiment of
(86)
(87) The cooling rib 18 of
(88) In the embodiment of
(89) The torsion springs 64 correspond to the torsion springs 64 of
(90) Again, the pin 62 is formed with a pin body of substantially circular shape, and it extends through the clamping pin receiving and clamping space. At the lateral ends of the pin body that protrude out of the clamping pin receiving and clamping space, spring loaded locks 66 are provided for fastening the pin 22 safely within the clamping pin receiving and clamping space while allowing for a movement of the first and second heat sink plates 22 around such clamping pin 62.
(91) The spring loaded locks 66 comprise an outer nut, a spring, a sleeve element and a ring, respectively. The sleeve element of the spring loaded lock 66 has a protrusion at its front end configured to engage with the engagement notch 21 of the cooling rib 18. Such spring loaded lock 66 of the second heat sink portion 20 will engage with the engagement notch 21 of the cooling rib 18 to secure the fixation.
(92) By pushing the second heat sink plates 24 that are not connected in this embodiment, towards each other, the cooling rib receiving portion 28 can be broadened. In this position, the second heat sink portion 20 can be moved onto the cooling rib 18, and the second heat sink plates 24 can then be released. The torsion springs 64 clamp the first plate portions 23 onto the surfaces of the cooling rib heat conductivity portion of the cooling rib 18 and the engagement protrusions 29 engage with the engagement notches 21.
(93) The embodiment of
(94) Again the spring lock 66 is only optional. The embodiment of