Angle-indicating tube bender apparatus, system, and method
10569320 ยท 2020-02-25
Assignee
Inventors
Cpc classification
B21D7/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An angle-indicating tube bender apparatus, system, and method is disclosed. Namely, the presently disclosed subject matter provides a tube bender comprising an angle indicator device that is used to measure and indicate the angle of the tube during the bending process. The angle indicator device can be, for example, a digital protractor, digital angle gauge, or digital angle locator. Further, the tube bender may comprise laser technology that is used to project guiding lines or markers from the bender head for guiding the user. In one example, the guiding lines or markers are projected in a crosshair beam pattern that can be used to ensure the accuracy of one bend with respect to another bend.
Claims
1. An angle-indicating tube bender apparatus, the apparatus comprising: a tube bending portion and an angle indicator device, wherein the tube bending portion further comprises a head, a curved cradle comprising a receiving end configured to receive and engage a tube or conduit to be bent, and a handle; and further comprising a guideline projection mechanism configured to project guidelines for aiding a user in alignment of the tube or conduit to be bent wherein the guidelines are projected in a cross-hair pattern.
2. The apparatus of claim 1, wherein the angle indicator device comprises a display for displaying a measured angle.
3. The apparatus of claim 1, wherein the angle indicator device further comprises user controls.
4. The apparatus of claim 3, wherein the user controls can receive an input from a user of a desired bend angle.
5. The apparatus of claim 4, wherein the angle indicator device comprises an angle alert mechanism.
6. The apparatus of claim 5, wherein the angle alert mechanism alerts a user upon reaching the desired bend angle.
7. The apparatus of claim 5, wherein the angle alert mechanism comprises at least one of a speaker for audible alerts, a light source for a visual alert, or a vibration source for a tactile alert.
8. The apparatus of claim 1, wherein the tube bending portion further comprises a housing, and further wherein the angle indicator device is installed within the housing.
9. The apparatus of claim 8, wherein the housing further comprises one or more openings for accessing the angle indicator device.
10. The apparatus of claim 1, wherein the guideline projection mechanism comprises one or more lasers configured to project the guidelines.
11. The apparatus of claim 1, wherein the angle indicator device further comprises control electronics, and further wherein the control electronics comprise at least one of a communications interface, a controller, or data storage.
12. A method of using an angle-indicating tube bender apparatus, the method comprising the steps of: a. providing an angle-indicating tube bender apparatus comprising: a tube-bending portion and an angle indicator device, wherein the tube bending portion further comprises a head, a curved cradle comprising a receiving end configured to receive and engage a tube or conduit to be bent, and a handle; and further comprising a guideline projection mechanism configured to project guidelines for aiding a user in alignment of the tube or conduit to be bent wherein the guidelines are projected in a cross-hair pattern; b. inserting a tube or conduit to be bent into a tube-bending portion of the apparatus; c. bending the tube or conduit to be bent while the angle indicator device displays a bend angle in real time; d. continuing to bend the tube or conduit to be bent until the angle indicator device displays a desired bend angle; and e. ceasing bending operations and removing the tube or conduit from the apparatus.
13. The method of claim 12, wherein a user enters the desired bend angle into the angle indicator device prior to commencing the bend, and further wherein the angle indicator device comprises an angle alert component that signals the user to cease bending operation upon reaching the desired bend angle.
14. The method of claim 13, wherein the angle alert component comprises one or more of an audible alert, a visual alert, or a tactile alert.
15. The method of claim 12, wherein the angle indicator device stores information about bend events in control electronics for later reference by the user.
16. The method of claim 15, wherein the control electronics comprise a communications interface and information about prior bend events is communicated to one or more local computing devices.
17. The method of claim 16, wherein the one or more local computing devices communicate information about prior bend events to a server via a network.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Reference will now be made to the accompanying Drawings, which are not necessarily drawn to scale, and wherein:
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DETAILED DESCRIPTION
(16) The presently disclosed subject matter now will be described more fully hereinafter with reference to the accompanying Drawings, in which some, but not all embodiments of the presently disclosed subject matter are shown. Like numbers refer to like elements throughout. The presently disclosed subject matter may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Indeed, many modifications and other embodiments of the presently disclosed subject matter set forth herein will come to mind to one skilled in the art to which the presently disclosed subject matter pertains having the benefit of the teachings presented in the foregoing descriptions and the associated Drawings. Therefore, it is to be understood that the presently disclosed subject matter is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims.
(17) In some embodiments, the presently disclosed subject matter provides an angle-indicating tube bender apparatus, system, and method. Namely, the presently disclosed subject matter provides a tube bender that includes an angle indicator device used to measure and indicate the angle of the bend in the tube during the bending process. The angle indicator device can be, for example, a digital protractor, digital angle gauge, or digital angle locator.
(18) Further, the tube bender may include laser technology that is used to project guiding lines or markers from the bender head for guiding the user. In one example, the guiding lines or markers are projected in a crosshair beam pattern that can be used to ensure the accuracy of one bend with respect to another bend.
(19) In other embodiments, the presently disclosed angle-indicating tube bender apparatus may include electronics for creating a record of work performed (i.e., bending operations) and for communicating with other devices, such as local computers or networked computers. Namely, tube bender systems are provided for collecting information about bending operations that are performed using the presently disclosed angle-indicating tube bender apparatus.
(20) Referring now to
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(22) The angle indicator device 130 may include any technology capable of measuring and indicating an angle for the purpose of indicating the degree of bending of the conduit 190 using the angle-indicating tube bender 100. Namely, any technology capable of measuring and indicating the angle .
(23) In one example, the angle indicator device 130 can be a separate device that is mechanically fastened to the head 110 and/or the handle 120 of the angle-indicating tube bender 100 (such as to retrofit an existing tube bender with manual visual angle indicator lines). Examples of such devices include, but are not limited to, any commercially available digital protractor or digital angle gauge or digital angle locator, an accelerometer, an inertial measurement unit (IMU), an inclinometer, a tilt sensor, and the like. Examples of commercially available digital protractors or angle gauges include the Digital Protractors available from Measurement Supply Company (Tampa, Fla.), the WR300 Wixey Digital Angle Gauge available from Wixey, the GemRed Digital Bevel Box and GemRed Digital Protractors available from Axminster Tool Centre Ltd (UK), and the digital angle locators available from Johnson Level & Tool Mfg. Co., Inc. (Mequon, Wis.).
(24) In another example, the angle indicator device 130 can be integrated into the head 110 or the handle 120 of the angle-indicating tube bender 100 at manufacture. In this example, the angle indicator device 130 can be, for example, an accelerometer, an IMU, an inclinometer, a tilt sensor, and the like.
(25) Referring now to a Detail A of
(26) The digital display 132 can be used to display the current angle , any stored values of angle , certain device settings, and/or any other information. Preferably, the digital display 132 is oriented for easy viewing when the angle-indicating tube bender 100 is in use. The user controls 134 can be, for example, push buttons, such as an ON/OFF button, a ZERO button, a SET button, UP and DOWN arrow buttons, and the like. Alternatively, the digital display 132 can be a touchscreen and the user controls are provided on the touchscreen. The audio output 136 can be a speaker that is used to emit an audible tone or signal. Other types of indicators may be provided, such as, for example, a tactile indicator that provides vibration in the handle 120.
(27) In one example method of using the presently disclosed angle-indicating tube bender 100 comprising the angle indicator device 130, the user enters the desired bending angle using user controls 134. In one example, the user enters 38 degrees. Then, the user engages the conduit 190 into the receiving end 116 of the cradle 112 and resets the angle indicator device 130 by pressing the ZERO button. Then the user begins bending the conduit 190 through operation of tube bender 100 as is known. In real time, the angle indicator device 130 measures the angle and displays the current angle to the user via the digital display 132. When the user observes that the current angle is at 38 degrees, he/she stops the bending operation. In another example, a beeping sound is generated via the audio output 136 when 38 degrees is reached, which prompts the user to stop the bending operation. In yet another example, a visual indicator (e.g., an LED) is turned on or the digital display 132 starts to blink when 38 degrees is reached, which prompts the user to stop the bending operation. Additionally, if the user intends to repeat the same bending operation, using user controls 134 the user may store a certain desired bending angle , such as the 38 degrees. In another example, the angle indicator device 130 automatically stores the last angle entered or reached, thereby enabling the user to repeat bends having substantially the same angle.
(28) In other embodiments, in addition to the angle indicator device 130, the angle-indicating tube bender 100 can include capability to project guiding lines or markers for guiding the user. For example,
(29) Referring now to
(30) Because the guideline projection mechanism 150 cannot, in some embodiments, be installed directly in line with the center axis 195 of the conduit 190, the guideline projection mechanism 150 typically includes two separate laser devices (e.g., laser devices 151a, 151b). For example, the laser device 151a may be mounted on the top of the cradle 112 with a vertically-oriented aperture to generate the vertical beam 162. The laser device 151b may be mounted on either side of the cradle 112 with a horizontally-oriented aperture to generate the horizontal beam 164.
(31) One purpose of projecting the crosshair beam pattern 160 is to provide an accurate guide for orienting an existing bend in the conduit 190 with respect to the next bend to be made in the conduit 190. For example, the user rotates the conduit 190 such that the existing bend aligns with one of the beams of the crosshair beam pattern 160. In so doing, it is ensured that the next bend to be formed is accurately aligned with, or substantially 90 degrees out of phase with, the existing bend in the conduit 190. In other words, the crosshair beam pattern 160 may be used to ensure the accuracy of one bend with respect to another bend.
(32) Referring again to
(33) Referring now to
(34) Referring now to
(35) In some embodiments, the intersection of the cradle 212 and the handle 218 may be enclosed inside a two-piece housing. Namely, the two-piece housing may be formed of a housing portion 220 and a housing portion 222, wherein the housing portions 220, 222 are mated together along a center seam of the housing. The housing portions 220, 222 can be fastened together using, for example, screws, snaps, or other appropriate fastening means. The housing portions 220, 222 can be formed of any lightweight rigid material, such as, but not limited to, molded plastic and aluminum.
(36) Further,
(37) The angle indicator device 130 and/or an ON/OFF switch 224 can be installed in any portions of the housing. In the example shown in
(38) However, the angle indicator device 130 and the ON/OFF switch 224 can be installed in any one or more portions of the housing. In another example, the angle indicator device 130 may be installed the top of the housing portion 220 or in the top of the housing portion 222, while the ON/OFF switch 224 is installed in the side of the housing portion 220 or of the housing portion 222. In fact,
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(41) Further, a compartment 232 may be integrated into the housing portions 220, 222 of the angle-indicating tube bender 200, as shown in
(42) Referring again to
(43) Additionally,
(44) The purpose of projecting the beam pattern 250 is to provide an accurate guide or marker for orienting an existing bend in the conduit 190 with respect to the next bend to be made in the conduit 190. For example, the user rotates the conduit 190 such that the existing bend aligns with one of the beams of the beam pattern 250, such as with the laser beam 244a or with the laser beams 244b, 244c. In some scenarios, the laser beam 244a may be blocked by a bend in the conduit 190. In this case, the conduit 190 can be aligned between the laser beams 244d, 244e. That is, when the conduit 190 is between the laser beams 244d, 244e while at the same time neither laser beam 244d, 244e is showing on the conduit 190, the conduit 190 is properly positioned for bending. Using the beam pattern 250, it can be ensured that the next bend to be formed is accurately aligned with or accurately 90 degrees out of phase with an existing bend in the conduit 190. In other words, the beam pattern 250 is used to ensure the accuracy of one bend with respect to another bend.
(45) Referring now to
(46) At a step 310, the user enters the desired bending angle using user controls 134 of the angle indicator device 130. In one example, the user enters 38 degrees.
(47) At a step 315, the user engages the conduit 190 into the receiving end 116/216 of the cradle 112/212 of the angle-indicating tube bender 100/200. The user then resets the angle indicator device 130 by pressing the ZERO button.
(48) At a step 320, the user begins bending the conduit 190. In real time, the angle indicator device 130 measures the angle and displays the current angle to the user via the digital display 132 of the angle-indicating tube bender 100/200.
(49) At a step 325, when the user observes that the current angle is at 38 degrees (as an example), which is the angle set in step 310, the user stops the bending operation. In another example, a beeping sound is generated via the audio output 136 when 38 degrees is reached, which prompts the user to stop the bending operation. In yet another example, a visual indicator (e.g., an LED) is turned on or the digital display 132 starts to blink when 38 degrees is reached, which prompts the user to stop the bending operation. In yet another example, a vibration may be induced in the handle upon reaching 38 degrees, similarly prompting the user to stop the bending operation.
(50) At an optional step 330, if the user intends to repeat the same bending operation, using user controls 134 the user may store a certain desired bending angle , such as the 38 degrees, into the angle-indicating tube bender 100/200. In another example, the angle indicator device 130 automatically stores the last angle entered or reached.
(51) The angle-indicating tube bender 100 described with reference to
(52) Referring now to
(53) Referring now to
(54) Examples of information facilitated by the communications interface 414 include the transmission of work records 416 that may be stored in the data storage 412. Each work record 416 can include any information about a bend event. For example, a work record 416 can include a timestamp, a contractor ID, a job ID, a job address, a TARGET ANGLE value, an ACTUAL ANGLE value, and the like.
(55) Referring now to
(56) In this configuration, a work record 416 can include a timestamp, a contractor ID, a job ID, a job address, a TARGET ANGLE value, an ACTUAL ANGLE value, geolocation data (e.g., GPS coordinates), and the like.
(57) Any configuration of the control electronics 400 can be implemented on a printed circuit board (PCB) inside, for example, compartment 232 in the housing portions 220, 222 of the angle-indicating tube bender 200. Note, however, that any other housing configuration may also suffice.
(58) Referring now to
(59) An application 512 and data storage 514 may reside at the computing device 510. The application 512 can be any desktop application or mobile app that is designed to receive and process any information received from the angle-indicating tube bender 100/200, wherein the information can be any information about bend events performed using the angle-indicating tube bender 100/200. This information may be stored at data storage 514.
(60) Referring now to
(61) Generally, the tube bender system 500 of
(62) Referring now to
(63) At a step 710, bending operations are performed using the angle-indicating tube bender 100/200.
(64) At a step 715, under the control of control electronics 400, information about bend events is logged in data storage 413 at the angle-indicating tube bender 100/200.
(65) At a step 720, under the control of control electronics 400, information about bend events is transmitted from the angle-indicating tube bender 100/200 to the local computing device 510.
(66) At a step 725, information about bend events is received and processed by the local computing device 510.
(67) At an optional step 730, information about bend events is transmitted from the local computing device 510 to a centralized computing device, such as server 520.
(68) Following long-standing patent law convention, the terms a, an, and the refer to one or more when used in this application, including the claims. Thus, for example, reference to a subject includes a plurality of subjects, unless the context clearly is to the contrary (e.g., a plurality of subjects), and so forth.
(69) Throughout this specification and the claims, the terms comprise, comprises, and comprising are used in a non-exclusive sense, except where the context requires otherwise. Likewise, the term include and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items.
(70) For the purposes of this specification and appended claims, unless otherwise indicated, all numbers expressing amounts, sizes, dimensions, proportions, shapes, formulations, parameters, percentages, parameters, quantities, characteristics, and other numerical values used in the specification and claims, are to be understood as being modified in all instances by the term about even though the term about may not expressly appear with the value, amount or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are not and need not be exact, but may be approximate and/or larger or smaller as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art depending on the desired properties sought to be obtained by the presently disclosed subject matter. For example, the term about, when referring to a value can be meant to encompass variations of, in some embodiments, 100% in some embodiments 50%, in some embodiments 20%, in some embodiments 10%, in some embodiments 5%, in some embodiments 1%, in some embodiments 0.5%, and in some embodiments 0.1% from the specified amount, as such variations are appropriate to perform the disclosed methods or employ the disclosed compositions.
(71) Further, the term about when used in connection with one or more numbers or numerical ranges, should be understood to refer to all such numbers, including all numbers in a range and modifies that range by extending the boundaries above and below the numerical values set forth. The recitation of numerical ranges by endpoints includes all numbers, e.g., whole integers, including fractions thereof, subsumed within that range (for example, the recitation of 1 to 5 includes 1, 2, 3, 4, and 5, as well as fractions thereof, e.g., 1.5, 2.25, 3.75, 4.1, and the like) and any range within that range.
(72) Although the foregoing subject matter has been described in some detail by way of illustration and example for purposes of clarity of understanding, it will be understood by those skilled in the art that certain changes and modifications can be practiced within the scope of the subject matter.