Method of producing a phantom and phantom
10573201 · 2020-02-25
Assignee
Inventors
Cpc classification
B33Y10/00
PERFORMING OPERATIONS; TRANSPORTING
B29C39/10
PERFORMING OPERATIONS; TRANSPORTING
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
B29C64/00
PERFORMING OPERATIONS; TRANSPORTING
B29K2083/005
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/702
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/7028
PERFORMING OPERATIONS; TRANSPORTING
G09B23/285
PHYSICS
B29C33/3835
PERFORMING OPERATIONS; TRANSPORTING
B29C64/393
PERFORMING OPERATIONS; TRANSPORTING
B29C64/112
PERFORMING OPERATIONS; TRANSPORTING
G09B23/286
PHYSICS
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
B29C39/00
PERFORMING OPERATIONS; TRANSPORTING
B29C33/3842
PERFORMING OPERATIONS; TRANSPORTING
B29L2031/7532
PERFORMING OPERATIONS; TRANSPORTING
B29K2083/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
A61B6/00
HUMAN NECESSITIES
B29C39/10
PERFORMING OPERATIONS; TRANSPORTING
B29C64/00
PERFORMING OPERATIONS; TRANSPORTING
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
B29C33/38
PERFORMING OPERATIONS; TRANSPORTING
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a method of producing a phantom resembling a human or animal organ or tissue, the phantom comprising at least one first region having at least one tissue like property and at least one cavity having a plurality of hollow branches connected thereto, with at least some of the plurality of hollow branches being formed such that they project into the first region having tissue like properties. The invention further relates to a method of making the first structure and to a corresponding phantom.
Claims
1. A method of producing a phantom resembling a human or animal organ or tissue, the phantom comprising at least one first region having at least one tissue like property and at least one cavity having a plurality of hollow branches connected thereto, with at least some of the plurality of hollow branches being formed such that they project into the first region having tissue like properties, the method comprising the steps of: making at least a first structure having an average root mean square error of less than 2 mm and a shape that resembles the shape of the at least one cavity and of the interior of the plurality of branches connected to the at least one cavity; placing said first structure in a phantom mold having an inner shape that resembles an outer shape of the phantom; filling the phantom mold with a material that has the at least one tissue like property to form the phantom; and removing the first structure from the phantom in order to form the one cavity having a plurality of hollow branches connected thereto within the phantom, the phantom having both an anatomically correct outer shape and an anatomically correct inner shape.
2. The method in accordance with claim 1, further comprising the steps of: providing at least one second structure in the phantom mold, with the at least one second structure being selected from the group of members consisting of at least one tumor-like material, tissue-like material, a transient region, at least one stone, at least a bone, structures that form at least one blood vessel or a network of interconnected blood vessels, structures that form a further cavity, models of nerves or interconnected nerves, a prosthesis or at least one medical implant.
3. The method in accordance with claim 2, wherein the material of the at least one second structure is selected as one of water insoluble and water soluble.
4. The method in accordance with claim 1, wherein the step of removing the first structure from the phantom is carried out by the application of at least one of heat, the use of a solvent, the use of mechanical force and due to a difference in reactivity between the materials used for the first structure and the material having the at least one tissue like property.
5. The method in accordance with claim 1, wherein the material of the first structure is water insoluble, and the material having the at least one tissue like property is water soluble.
6. The method in accordance with claim 1, wherein at least one of the phantom mold, and the first structure is formed using a 3D printer.
7. The method in accordance with claim 2, wherein at least one of the phantom mold, the first structure and the second structure is formed using a 3D printer.
8. The method in accordance with claim 1, wherein the first structure is formed in a mold.
9. The method in accordance with claim 2, wherein the second structure is formed in a mold.
10. The method in accordance with claim 1, wherein the material that has the at least one tissue like property is selected such that the at least one tissue like property reproduces at least one of a mechanical property, an imaging contrast in MRI, CT, X-ray or Ultrasound, an optical property, a visual appearance, a tissue's or organ's absorbance of electromagnetic radiation, a tissue's or organ's absorbance of acoustic waves, a haptic property of the tissue or organ, and an elastic modulus of the corresponding tissue found in the organ.
11. The method in accordance with claim 1, wherein the material that has the at least one tissue like property comprises a mixture that forms a homogenous or an inhomogenous mixture that reproduce further features of the tissue of the organ or its visual appearance.
12. A method of making a phantom, the phantom comprising at least one first region having at least one tissue like property and at least one cavity having a plurality of hollow branches connected thereto formed by at least a first structure having an average root mean square error of less than 2 mm, with at least some of the plurality of hollow branches being formed such that they project into the first region having tissue like properties, the method comprising the steps of: producing a positive plug of the first structure; coating the positive plug with an elastic material to form a first structure mold that once cured maintains an outer counter of the positive plug; mechanically removing the cured first structure mold; filing the first structure mold with a material to form the first structure; and removing the first structure from the first structure mold, the phantom having both an anatomically correct outer shape and an anatomically correct inner shape.
13. A phantom resembling a human or animal organ or tissue, the phantom comprising at least one first region having at least one tissue like property and at least a first cavity having a plurality of hollow branches connected thereto, the phantom being obtainable by a method of producing a phantom resembling a human or animal organ or tissue, the phantom comprising at least one first region having at least one tissue like property and at least one cavity having a plurality of hollow branches connected thereto, with at least some of the plurality of hollow branches being formed such that they project into the first region having tissue like properties, the method either comprising the steps of: making at least a first structure having an average root mean square error of less than 2 mm and a shape that resembles the shape of the at least one cavity and of the interior of the plurality of branches connected to the at least one cavity; placing said first structure in a phantom mold having an inner shape that resembles an outer shape of the phantom; filling the phantom mold with a material that has the at least one tissue like property to form the phantom; removing the first structure from the phantom in order to form the one cavity having a plurality of hollow branches connected thereto within the phantom; or the method comprising the steps of: producing a positive plug of the first structure; coating the positive plug with an elastic material to form a first structure mold that once cured maintains an outer counter of the positive plug; mechanically removing the cured first structure mold; filing the first structure mold with a material to form the first structure; removing the first structure from the first structure mold; and the phantom having both an anatomically correct outer shape and an anatomically correct inner shape.
14. A phantom resembling a human or animal organ or tissue, the phantom comprising at least one first region having at least one tissue like property and at least a first cavity having a plurality of hollow branches connected thereto, with at least some of the plurality of hollow branches being formed within the at least one region having tissue like properties, wherein the plurality of branches connected to the first cavity have an average root mean square error of less than 2 mm, and the phantom having both an anatomically correct outer shape and an anatomically correct inner shape.
15. The phantom in accordance with claim 14, wherein the first structure is designed on the basis of data obtained from a CT scanner scanning a real organ and the finished first structure and/or phantom is likewise scanned using a CT scanner, with the image data of the scanned first structure or phantom being compared to the image data used to design the first structure in order to obtain data on the average root mean square error.
16. The phantom in accordance with claim 14, wherein the material that has the at least one tissue like property is selected such that the at least one tissue like property reproduces at least one of a mechanical property, an imaging contrast in MRI, CT, X-ray or Ultrasound, an optical property, a visual appearance, a tissue's or organ's absorbance of electromagnetic radiation, a tissue's or organ's absorbance of acoustic waves, a haptic property of the tissue or organ, and an elastic modulus of the corresponding tissue found in the organ.
17. The phantom in accordance with claim 14, wherein the material of the first structure is water insoluble and the material having the at least one tissue like property is water soluble.
18. The phantom in accordance with claim 17, wherein the phantom is further provided with at least one second structure.
19. The phantom in accordance with claim 14, wherein the phantom is selected from the group of members consisting of: a model for a human or animal heart, a brain, a lung, a kidney, at least one blood vessel, a liver, a pancreas, a gall bladder, a GI tract, a urinary tract, a testicle, a penis, a female reproductive tract, a breast, a prostate , an ear, an eye, a nose, an appendix, a joint, a bone and a heart.
Description
(1) Further embodiments of the invention are described in the following description of the Figures. The invention will be explained in the following in detail by means of embodiments and with reference to the drawing in which is shown:
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(16) In the following the same reference numerals will be used for parts having the same or equivalent function. Any statements made having regard to the direction of a component are made relative to the position shown in the drawing and can naturally vary in the actual position of application.
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(18) The DICOM files obtained from the CT scan were subsequently imported into computer program having the name InVesalius 3.0.0 (currently available on http://www.cti.gov.br/invesalius/). As shown in
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(20) In order to produce an anatomically correct 3D kidney phantom 10, the following steps were carried out as shown in
(21) The outer molds 20a, b were printed with a UV curable polymer VeroClear on a 3D printer (Objet 260 Connex, Stratasys, Israel). The supporting material was removed by pressurized water jet. The respective printed halves of the outer mold 20a, b are shown in
(22) In order to form the kidney phantom 10 a silicone elastomer material (EcoFlex, Smooth-on Inc., US) was mixed 1A:1B by weight on a digital balance, thoroughly mixed, degassed for 10 min, poured into the assembled mold and degassed for 30 min again in a vacuum oven. The polymer was cured at room temperature, and then it was carefully demolded from the mold 20a, b.
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(24) The insert 18 is subsequently removed by dissolving the wax in ethanol with a continuous magnetic stirring at 70 C. to form the kidney phantom 10 as shown in
(25) It is preferable if the material used to form the insert used in forming the collecting system 14 by way of the mold 18 has different physical or chemical properties or characteristics in comparison to the material used to form the tissue 16 in the mold 20a, b.
(26) These different physical or chemical characteristics allow the selective removal of the material of the insert used to form the collecting system 14 while preserving the material of the tissue 16. These characteristics can be a difference in the solubility, or the melting point, or the difference in reactivity between the materials. For example, the material of the insert 18 forming the collecting system 14 is not water soluble (e.g. wax), whereas the material for the tissue 16 is water soluble (e.g. agarose). This means that water soluble materials, such as agarose, can be used to form the bulk tissue of the proposed phantom 10. This is because the insert 18 can be removed on the application of heat without the use of a solvent. This was previously not known.
(27) In particular the material used to form the tissue 16 of the kidney phantom 10 is chosen to reproduce a property of the tissue of the real organ, such as a mechanical property, an imaging contrast in MRI, CT, or Ultrasound, an optical property or visual appearance, the tissue's or organ's absorbance of electromagnetic radiation, or a tissue's or organ's absorbance of acoustic waves, or a haptic property of the tissue or organ.
(28) Moreover, the material used to form the tissue 16 can include a mixture that forms a homogenous or an inhomogeneous mixture that reproduces further features of the tissue 16 of the real organ, e.g. absorbance, scattering of electromagnetic radiation or acoustic waves, or its visual appearance.
(29) In order to form a kidney phantom 10 various materials can be considered, the following none conclusive list shows exemplary materials. 1) Water based gels: agarose, gelatin, collagen, elastin, PEG (Polyethylene glycol),
(30) These are the most important materials, because they have many similar properties in comparison to human soft tissues. These are also the materials that cannot be used together with the 3D printed PVA (Polyvinylalkohol) material reported in the prior art. 2) Silicone based polymers: PDMS (Polydimethylsiloxane), EcoFlex, Dragon Skin 3) A mixture of several materials, such as mixing nanofibers, nanoparticles, protein or fat granules inside the water based gel to achieve tissue-like properties.
(31) If the kidney phantom 10 is used as a surgical training tool, then a pigment or colorant can be added to the material that forms the tissue 16 in order to mimic the color of the real organ in the kidney phantom 10.
(32) In order to test different materials the kidney phantom 10 was produced using three different kinds of materials.
(33) The respective outer shapes of the kidney phantom 10 shown in
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(35) Two separate meshes were defined in the STL files, i.e. a mesh of the phantom and a mesh of the real organ. These two meshes were then manually aligned by selecting three marker points in each mesh (typically at the tip positions of the kidney/kidney phantom 10). After the definition of each of the three marker points the software overlays the scans of the real organ and of the phantom, such that a so-called a Cloud/Cloud distance can be computed for the two vortices with an Octree level that equals 6, with the Octree level being definable in the CloudCompare software. The thereby obtained distribution of the error in distance of the elastomer model is displayed in the legend depicted in
(36) The results show a maximum error of 2 mm with respect to a comparison of the medical imaging data used to construct the insert 18 forming the collecting system 14. The mean error over the total collecting system 14 (with a bounding box dimension of approximately 7 cm [length]4 cm [width]3 cm [height]) is 0.5 mm (
(37) Likewise an average root mean square error of the tissue 16 formed in the mold 20a, b is less than 5 mm when compared to the medical imaging data used to design the mold 20a, b.
(38) In order to test the performance of materials used to form the kidney phantom 10, ultrasound images of the three different kinds of kidney phantoms 10 were compared with a real human kidney (shown in
(39) Furthermore, an endoscopic assessment was performed using a conventional flexible ureterorenoscope. On the inside of each kidney phantom 10, a smooth surface that represents the typical morphological characteristics of the upper urinary tract was visualized endoscopically (
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(41) The major advantage of this work, when compared to current urological teaching and training systems and other previously reported 3D printed kidney models, is that the present method of manufacture permits a wider variety of materials to be used. The reported elastic modulus for porcine kidney is 48.567.32 kPa. To this end table 1 summarizes the materials properties of the three molding polymers used to build the three different kinds of kidney phantoms 10 discussed herein compared to the 3D-printable material TangoBlackPlus (Stratasys, Eden Prairie, Minn., USA).
(42) It was found that the elastic modulus of TangoBlackPlus was approximately 20 times higher than that of real kidney tissue. In addition, the material was completely opaque. The silicone rubber elastomer had an elastic modulus of 60 kPa, which was very close to that of real kidney tissue. PDMS (Sylgard 184, Dow Corning) is a popular polymer that shows excellent optical transparency. This facilitates a clear visualization of the collecting system 14 inside the kidney from outside, which could also be valuable for medical education and endoscopic training. However, the elastic modulus of PDMS is much larger than that of real kidney tissues. Agarose gel is a polysaccharide polymer material that is easy-to-prepare and biocompatible, thus it has been widely used as a material to mimic soft tissues for magnetic resonance imaging (MRI) and ultrasound imaging.
(43) Table 1 shows a comparison of the mechanical properties of the three polymers used to replicate kidney tissue, as well as, TangoBlackPlus (a directly 3D printable material).
(44) TABLE-US-00001 Kidney Agarose gel Materials tissue Elastomer (4%) PDMS TangoBlackPlus Shore 20 60~70 44~54 26~28 hardness (type 00) (type 00) (type A) (type A) Elastic 49 60 49 1320~2970 965~1051 modulus (kPa) Tensile 4~9 1.1 0.3~0.5 3.51~7.65 0.8~1.5 strength (MPa)
(45) Thus, depending on the application of the kidney phantom 10 a different kind of material of the kidney phantom 10 can be made available. For example if the kidney phantom 10 is to be used for imaging purposes a phantom made of Agarose gel would be a good choice. In contrast to this if a surgical evaluation of the kidney phantom 10 is to be performed a kidney phantom 10 made from an elastomer or PDMS may be the better choice due to the tensile strength of these materials.
(46) In order to form a kidney phantom 10 that can be used to train medical personnel in the removal or detection of e.g. a tumor or a stone from a kidney a second feature 26 could be embedded into the kidney phantom 10.
(47) In spite of the hollow collecting system 14 in the kidney, other anatomical important structures can be also embedded with the same molding method.
(48) The kidney stone 27 is incorporated in the phantom 10 by including a material mimicking a real kidney stone in the collecting system 14 formed by the insert 18 during the fabrication process of the insert 18. Alternatively a cavity could be provided in the insert 18 on a manufacture thereof and this cavity could subsequently be filled with the material mimicking a real kidney stone. In such a way a larger sized stone can be placed within the calyx with a small opening to the collecting system 14 and can then be used in the surgical procedures associated with the removal of a kidney stone, e.g. by means of lithotripsy.
(49) First, two features, i.e. the collecting system 14 and the tumor 26 were prepared respectively as shown in
(50) After assembling the collecting system 14 and the tumor insert 28 comprising the tumor 26 in the final outer mold 20a, b (
(51) In this way, the tumor 26 can be inserted at any exact pre-defined suspended position inside the kidney phantom 10. One important application of the constructed kidney phantom 10 having a tumor 26 is illustrated in
(52) Moreover, knowing the precise position in advance means that the kidney phantom 10 having a tumor 26 can be used to calibrate imaging devices, such as MRI, CT scanner 8, X-ray, and Ultrasound and/or to assess a medical personnel operating such an imaging device.
(53) Similar methods can also be used to embed other important anatomies, such as blood vessels and nerves into a kidney phantom 10.
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(55) In order to now assess whether medical personnel has removed the correct amount of tumor 26 from the kidney phantom 10, the tumor 26 and/or the kidney phantom 10 can respectively comprise some form of contrast agent that indicates the presence of the tumor 26.
(56) The contrast agent could, for example, be a phosphorescent kind of material that glows in the dark so a quick comparison of the material removed with that left behind in the kidney phantom 10 by turning off a light indicates whether sufficient tumor material has been removed.
(57) In other instances the contrast agent can comprise materials sensitive to UV light, so a black light could be used to assess the presence of any tumor remnants in the phantom 10 and hence the performance of medical personnel carrying out a performance test.
(58) In other instances materials that can be imaged particularly well using one of CT, MRI and Ultrasound could be embedded in the kidney phantom 10 and/or the tumor 26 such that one of these imaging techniques could be used to analyze and asses the performance of someone removing the tumor 26 from the kidney phantom 10.
(59) In yet other instances two contrast agents can be embedded for different imaging modalities, e.g. the combinations of CT, MRI, PET, Ultrasound, x-ray and/or fluorescence; and/or two contrast agents can be embedded for the same imaging modality but for different imaging sequences, e.g. for an intensity sequence and a pulse sequence in MRI.
(60) In any event one can also dope the material of the tissue 16 with a contrast agent or like material that can be visualized to see if too much or too little tissue has been removed from the kidney phantom 10. In this way a medical personnel training with the kidney phantom 10 can be given direct feedback about whether the medical procedure which removed the tumor 26 also removed too much or too little tissue surrounding the tumor cite.
(61) In a similar way the comparison can also see how much tissue was removed in order to see if a sufficient amount of tumor 26 was removed from the kidney phantom 10.
(62) In this way one can also assess the performance of a human or robot carrying out a medical imaging procedure by using a phantom resembling a human or animal organ or tissue. In this case the kidney phantom 10 can be provided with a target region, simulating a tumor, a kidney stone, a bone fragment, a bullet or a bullet or knife wound at a pre-defined position with a pre-defined size. Thereafter a diagnostic procedure is carried out to determine the position and/or extent of the target region. The assessment is then carried out by comparing the diagnostic result with the known size and position of the target region. In this connection it should be noted that the diagnostic procedure is one of ultrasound, by MRI, by CT and/or by X-ray imaging, PET.
(63) Rather than including a tumor 26 in the kidney phantom other structures could additionally be included in the kidney phantom 10. These can be selected from the group of members comprising e.g. a cavity, at least one blood vessel, at least one nerve, a kidney stone, a prosthesis or a medical implant.
(64) In order to produce the insert 18, a so-called glove mold process can be used for a mass production of the kidney phantom 10, i.e. of an anatomical structure.
(65) The glove mold process works as an alternative for the 3D wax printing method to make the positive plug 18a (insert) of the collecting system 14. As the wax 3D printing is time-consuming and expensive.
(66) Once the glove mold material 30 is cured, the glove mold 30 can be peeled off as it is soft and stretchy as shown in
(67) The glove mold method can also be used to make other anatomical structures, such as the tumor 26 mentioned above. However, the restriction to this method is that the molded shape cannot contain any closed loop, thus it will not be a suitable method for structures such as blood vessels and nerves. The glove mold method can also be used to make one part of the phantom (e.g. the collecting system 14), which can then be assembled with other parts that are made by other techniques (e.g. 3D printing of the blood vessels) in order to mold the final kidney phantom 10 with multiple anatomical features (similar to what is shown in
(68) The foregoing description relates to a kidney phantom 10. However, it should be noted that phantoms of various other organs could be produced and used for training purposes. These animal or human organ phantoms include, but are not limited to the liver, the intestine, the prostate, the lungs, the brain and the heart, blood vessel, pancreas, gall bladder, GI tract, urinary tract, testicle, penis, female reproductive tract, breast, and an ear. The surgery at all of these organs is conducted by highly skilled medical staff and the production of comparatively cheap phantom organs makes available a comparatively low cost training and assessment tool that can be used in training the medical personnel.
(69) Having regard to e.g. a prostate, a bladder or a heart phantom, part of the phantom can include a pump or material forming a pump to mimic the behavior of the real organ in an improved way during a training exercise.
(70) Moreover, the material of the tissue of the phantom used has an elastic modulus that corresponds to the organ's elastic modulus of the corresponding tissue found in the organ.
(71) It should also be noted that sensors (not shown) could be incorporated into the phantom 10 described herein. These sensors could include physiological markers embedded within the phantom 10. Using these sensors, signals, such as the blood flow/pressure, fluidic flow, tissue intactness, tumor removal rate etc., could be evaluated from the phantom 10. This evaluation could be done in real time through the use of the sensors or offline in a CT scanner 8 or an MRI device etc.
(72) In this regard it should be noted that if a liquid or fluid is conducted through one or a plurality of cavities provided in the phantom 10, then the presence (leaking) of that fluid could be used as a real time sensor signal to indicate that something has gone wrong during the surgery on the phantom 10.
(73) Likewise sensors could be embedded in parts of the phantom resembling nerves and on cutting these nerves an audible sound could be emitted to indicate that nerves have been severed or punctured.
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(76) Both of the phantoms 10 of
(77) In some cases, the target of the medical procedure is to completely remove the region A, maintain the maximum volume of region B and absolutely no removal of region C (according to the kidney tumor removal of
(78) It should further be noted that if one of the respective phantoms 10 shown in
(79) It should be noted that where reference is made to a tumor in the foregoing, the second structure 26; A, B introduced into the phantom 10 could also replicate diseased tissue and/or an anomalous structure present in the organ and as such may either be partly removed for the purpose of biopsy, i.e. a diagnostic purpose, or completely removed by means of a medical procedure.
(80) It should also be noted that the phantom 10 is provided to allow a medical professional or a robot to practice cutting techniques on a simulated organ rather than on a real organ which are hard to come by and hence expensive. These different cutting techniques can range from simple cutting and suturing practice for medical students to practicing biopsies at regions hard to reach and or tumor removal at sensitive positions. Generally speaking these hard to reach positions cannot be simulated using real organs as these are generally very specific cases of application.
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(82) The assessment of the medical procedure can then be a measurement of the viewing field scanned by the medical personnel or robot. In order to do this the phantom 10 may further comprise an optical pattern embedded therein, more specifically embedded in the target region 26. This optical pattern then conveys information relating to the position and size of the target region. This information is either optically invisible to the endoscope 24 or cannot be interpreted by the operator, but can be analyzed using specific filters in software provided for the assessment of the medical procedure. On reviewing this information a surface area of any scan taken can be made and compared to a surface area that is obtainable by that specific device. In this way one can assess if the medical personnel or robot has detected the complete target region respectively a surface area thereof or not.
(83) In this way a further assessment parameter is the completeness (surface area coverage) with which for instance an imaging or inspection has been performed. For instance in bladder cystoscopy (inspection) it is important that, during an endoscopic cystoscopic procedure, the entire inside of a bladder is inspected and that no region is missed, as this could for instance mean that the inspection misses a tumor.
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