BJT driver with dynamic adjustment of storage time versus input line voltage variations
10574145 ยท 2020-02-25
Assignee
Inventors
- ANTONIUS JACOBUS JOHANNES WERNER (CAMBRIDGE, GB)
- Manoj Bhasin (Cambridge, GB)
- Matthew David Waterson (Cambridge, GB)
- Adrian Kirilov Lefedjiev (Gamlingay, GB)
Cpc classification
H03K17/14
ELECTRICITY
H02M3/33507
ELECTRICITY
H02M1/08
ELECTRICITY
H02M3/33523
ELECTRICITY
International classification
H02M1/08
ELECTRICITY
Abstract
A method of dynamically adjusting a storage time of a bipolar junction transistor (BJT) in a switched mode power converter during a switching cycle includes generating a storage time reference signal responsive to an input voltage signal. A collector off signal is generated responsive to a comparison of a current sense signal to a collector off reference threshold signal. The current sense signal is representative of a switch current of the BJT. A base off reference threshold signal is generated responsive to the storage time reference signal and the collector off signal. A base off signal is generated responsive to a comparison of the current sense signal and the base off reference threshold signal. Charging of a base terminal of the BJT is discontinued responsive to the base off signal, and the base terminal of the BJT is discharged responsive to the collector off signal.
Claims
1. A method of dynamically adjusting a storage time of a bipolar junction transistor (BJT) in a switched mode power converter during a switching cycle, the method comprising: generating a storage time reference signal in response to an input voltage signal; generating a collector off signal in response to a first comparison of a current sense signal to a collector off reference threshold signal, wherein the current sense signal is representative of a switch current of the BJT, and wherein generating the collector off signal in response to the first comparison of the current sense signal to the collector off reference threshold signal comprises: generating the collector off reference threshold signal using an input current peak regulator circuit; generating a base off reference threshold signal in response to the storage time reference signal and the collector off signal; generating a base off signal in response to a second comparison of the current sense signal and the base off reference threshold signal; discontinuing charging a base terminal of the BJT in response to the base off signal; and discharging the base terminal of the BJT in response to the collector off signal.
2. The method of claim 1, further comprising regulating a transfer of power from an input of the switched mode power converter to an output of the switched mode power converter.
3. The method of claim 1, further comprising regulating an output voltage of the switch mode power converter.
4. The method of claim 1, wherein generating the storage time reference signal in response to the input voltage signal comprises generating the input voltage signal in response to a feedback signal, wherein at least one portion of the feedback signal represents an input voltage of the switched mode power converter.
5. The method of claim 1, wherein the input voltage signal is a latched input voltage signal.
6. The method of claim 1, further comprising coupling a base drive current to the base terminal of the BJT with a first switch.
7. The method of claim 6, wherein discontinuing charging the base terminal of the BJT in response to the base off signal comprises turning off the first switch.
8. The method of claim 1, further comprising providing a variable base drive current to the base terminal of the BJT.
9. The method of claim 1, further comprising coupling the base terminal of the BJT to a ground terminal with a second switch.
10. The method of claim 9, wherein discharging the base terminal of the BJT in response to the collector off signal further comprises turning on the second switch.
11. The method of claim 1, further comprising coupling the BJT to a current sense resistor with a third switch.
12. The method of claim 11, further comprising providing the current sense signal from the current sense resistor.
13. The method of claim 12, wherein providing the current sense signal from the current sense resistor comprises turning on the third switch.
14. A method of controlling a transfer of power in a switched mode power converter from a primary side of an energy transfer element to a secondary side of the energy transfer element, the method comprising: switching a bipolar junction transistor (BJT) in response to an output signal representative of an output of the switched mode power converter; generating a storage time reference signal in response to a signal representative of an input of the switch mode power converter; generating a collector off signal in response to a first comparison of a switch current sense signal and a collector off reference signal; generating a base off reference signal in response to the storage time reference signal and the collector off signal; generating a base off signal in response to a second comparison of the switch current sense signal and the base off reference signal; discontinuing charging a base terminal of the BJT in response to the base off signal; and discharging the base terminal of the BJT in response to the collector off signal during a switching cycle of the BJT.
15. The method of claim 14, wherein switching the BJT in response to the output signal representative of the output of the switched mode power converter comprises: generating the output signal in response to an alternating current (ac) feedback signal from an auxiliary winding on the energy transfer element.
16. The method of claim 15, wherein the output signal is an output voltage signal.
17. The method of claim 15, wherein the output signal is an output current signal.
18. A method of dynamically adjusting a storage time of a bipolar junction transistor (BJT) in a switched mode power converter during a switching cycle, the method comprising: generating a storage time reference signal in response to an input voltage signal; generating a collector off signal in response to a first comparison of a current sense signal to a collector off reference threshold, wherein generating the collector off signal comprises: generating the collector off reference threshold based on the current sense signal against a predefined current limit threshold, wherein the current sense signal is representative of a switch current of the BJT; generating a base off reference threshold signal in response to the storage time reference signal and the collector off signal; generating a base off signal in response to a second comparison of the current sense signal and the base off reference threshold signal; discontinuing charging a base terminal of the BJT in response to the base off signal; and discharging the base terminal of the BJT in response to the collector off signal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
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(7) Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the present invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments of the present invention.
DETAILED DESCRIPTION
(8) In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one having ordinary skill in the art that the specific detail need not be employed to practice the present invention. In other instances, well-known materials or methods have not been described in detail in order to avoid obscuring the present invention.
(9) Reference throughout this specification to one embodiment, an embodiment, one example or an example means that a particular feature, structure or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment, in an embodiment, one example or an example in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures or characteristics may be combined in any suitable combinations and/or subcombinations in one or more embodiments or examples. Particular features, structures or characteristics may be included in an integrated circuit, an electronic circuit, a combinational logic circuit, or other suitable components that provide the described functionality. In addition, it is appreciated that the figures provided herewith are for explanation purposes to persons ordinarily skilled in the art and that the drawings are not necessarily drawn to scale.
(10) As will be discussed, example power converters utilizing a BJT power switch as a switching element with improved operation and performance are disclosed. In one example, an improved controller block for driving a BJT power switch element of a power converter is introduced. The input line voltage is dynamically monitored and modeled, and a storage time reference is generated in response to the input line voltage. In the example, the BJT base turn off and storage time of the BJT are dynamically adjusted each switching cycle in response to the storage time reference to insert a controlled BJT turn off delay in each switching cycle in response to a dynamically derived BJT storage time reference in accordance with the teachings of the present invention.
(11) For instance, in one example, a controller block is disclosed with dynamic adjustment of the BJT storage time reference to drive a BJT switching element of a power converter that optimizes or enhances the BJT switching performance, reduces the switching loss and avoids or reduces the temperature rise of the BJT. The controller block monitors or models the input line voltage each switching cycle and generates references and thresholds for the collector current and base current turn off. In one example, the BJT driver in the controller block includes a base drive switch and an emitter drive switch to be controlled individually through the controller. A storage time reference is generated in response to the input line voltage. The BJT base turn off and storage time of the BJT is dynamically adjusted in each switching cycle in response to the storage time reference. A controlled BJT turn off delay is achieved in each switching cycle based on the dynamically derived BJT storage time reference.
(12) In an example of typical power converter illustrated in
(13) In the illustrated example, output regulation is provided through processing of the feedback from the output. The feedback signal from the output may be provided through an isolated or non-isolated sense circuit. When the feedback is referenced to the secondary ground, it is referred as the secondary control. In some power converters, the output sense may be extracted indirectly from an auxiliary winding magnetically coupled to the output/secondary winding so that the feedback signal may be referenced to the primary ground, and is therefore referred to as the primary control. The auxiliary winding may also provide operating power for controller, and is sometimes referred to as a bias or bypass winding.
(14) In example depicted in
(15) In the depicted example, the input and output voltage detection is monitored through the AC induced voltage in the auxiliary winding W.sub.AUX, which is wound on the energy transfer element T1 transformer in an anti-direction relative to the primary winding W1. During the on-time when the BJT switch is conducting, the negative voltage induced in the auxiliary winding W.sub.AUX represents the input voltage. During off-time when the BJT switch is not conducting, the induced positive voltage in the auxiliary winding W.sub.AUX, as the FB signal, represents the output voltage of the power converter. It is appreciated that in discontinuous conduction mode (DCM) operation when the induced voltage in the auxiliary winding W.sub.AUX drops towards zero, the idle oscillations in the voltage that occur due to the parasitic capacitances may go to the negative direction as well. In another example, it is appreciated that the input voltage of power converter could be monitored by measuring a required current injected through an internal current source to clamp the negative portions of the induced AC voltage in the auxiliary winding W.sub.AUX 143 to zero.
(16) The emitter and base terminals of the BJT switching element 130 are coupled to the terminals ED 126 and BD 127 of the controller 120, respectively. Current 137 is sensed on the primary return line through the sense resistor R.sub.CS 136. In the example, the sensed current 137 is represented with the voltage drop on sense resistor R.sub.CS, which is coupled to be received on the terminal CS 128 of the controller 120. In the example, the voltage drop on sense resistor R.sub.CS is with respect to the primary ground/reference 101, and is therefore negative as illustrated in
(17)
(18) Graphs 230 and 240 are test results at high input line voltage (e.g., 220 V.sub.AC) for two different types of BJT transistors referred as type 1 and type 2 respectively. Similarly graphs 250 and 260 are the test results in low input line voltage (e.g., 110 V.sub.AC) for the same BJT transistors of type 1 and type 2 respectively.
(19) These test results confirm that in high line if the adjustment of the storage time reference is not performed in accordance with the teachings of the present invention, that the temperature rise of the case to ambient for both types of the BJTs due to the extra switching loss will be higher. As will be discussed, examples in accordance with the teachings of the present invention utilize measurements of the storage time of a BJT that is used as a switching element in a power converter, and adjust the storage time reference versus the input line voltage to provide improved performance.
(20) In test results illustrated in
(21) To illustrate,
(22) As shown in the depicted example, power converter 300 includes an energy transfer element 340, which in one example is a high frequency transformer or coupled inductor, having a first winding (e.g., primary winding) 341 and a second winding (e.g., secondary winding) 342 coupled between an input and an output of power converter 300. As shown in
(23) In the depicted example, the switching element 330 includes a BJT and is coupled to the first winding 341 of the energy transfer element 340. A controller 320 is coupled to control switching of the BJT switch 330 with a base drive signal from terminal BD 327 of controller 320 to control a transfer of energy from the input of power converter to the output of power converter through the energy transfer element 340 in response to a feedback FB signal received on terminal 322 of the controller 320. In one example, an output quantity of power converter 300 may be representative of the output voltage V.sub.O, output current I.sub.O, or a combination thereof, as shown for example in
(24) A third winding (e.g., auxiliary winding) 343 on the magnetic core of energy transfer element (e.g., transformer) 340 generates a supply voltage through the rectifier diode D.sub.AUX 345 and a filter capacitor C.sub.AUX 348 across the supply terminal (e.g., bypass pin) BP 325 of the controller 320 that is referenced to the primary ground/reference 301, coupled to GND terminal 321 of the controller 320. In one example, the regulation of the output is responsive to the feedback signal retrieved from the non-rectified voltage on the auxiliary winding 343 that is coupled to the feedback terminal FB 322 of the controller 320. In example schematic illustrated in
(25) The emitter and base terminals of the BJT switching element 330 are coupled to the terminals ED 326 and BD 327 of the controller 320 respectively. The BJT collector current 335 during the conduction time of the BJT switching element 330 is conducted through the ED terminal 326 of the controller 320 and through an internal switch 388, which may be coupled to the ground terminal GND 321 of the controller 320. The collector current passes through the primary side return line and is sensed as the current 337 through the sense resistor R.sub.CS 336.
(26) As mentioned above with respect to
(27) As shown in the example depicted in
(28) During the on-time, the secondary current is blocked by the reverse biased output diode, which is illustrated for example in
(29) The output regulator block 360 in controller 320 receives the AC feedback signal from terminal FB 322 and extracts the positive half cycles that are representative of the output voltage to regulate the output. The signal 361 from output regulator block 360 is coupled to be received by the BJT control unit 380. In one example, the BJT control unit 380 is coupled to control the on and off timing of the switches 384, 386 and 388 in the BJT driver 390 in response to the signal 361. It is appreciated that either the on-time (e.g., duty cycle control, PWM) or the switching period (e.g., frequency control, PFM) may be controlled to achieve a regulated output versus load and input voltage variations.
(30) The BJT driver 390 receives the supply voltage on the V.sub.CC bus 391 from terminal BP 325 of the controller 320 coupled to the rectified auxiliary voltage across the C.sub.AUX capacitor 348. The base drive current I.sub.BD is generated from V.sub.CC bus 391 through the controlled current source 382, which is controlled by signal 381 from the BJT control unit 380. In one example, current source 382 is a variable current source that provides a variable current from zero to a desired level of base drive current I.sub.BD. Switch 384, which is controlled by signal Q.sub.BA 383 from the BJT control unit 380, conducts the I.sub.BD current through node M 392 and through BD terminal 327 to the base of BJT 330. In one example, switch 384 is optional in an example in which the current source 382 is variable from zero to the desired base drive current I.sub.BD. Pulse width of the control signal Q.sub.BA 383 defines duration of the base current to the BJT switch 330. Switch 386 across node M 392 to ground GND 321 is controlled by signal Q.sub.BG 385 and may couple the base of BJT 330 to GND 321 to provide a discharge path for the storage charge of BJT at turn-off. The BJT drive signal from node M 392 is coupled to the terminal BD 327 of the controller 320. The emitter of BJT 330 is coupled to terminal ED 326 of the controller 320 and through a switch 388 it is coupled to GND 321.
(31) Switch 388 is controlled by the signal Q.sub.EG 387 from the BJT control unit 380. Control signal Q.sub.EG 387 is complementary of signal Q.sub.BG 385. For the duration of time that switch 386 is open, switch 388 remains closed and conducts the BJT current 335 to the current sense resistor R.sub.CS 336 on the primary return line. The sensed current across the resistor R.sub.CS 336 is applied to terminal CS 328. The input current I.sub.IN peak regulator block 373 receives the sensed current and limits the peak current in each switching cycle against a predefined current limit threshold to generate the signal Coff_Ref 375, which is a reference for the collector turn off.
(32) Signal Coff_Ref 375 on the positive input 374 of the current comparator 376 is compared to the sensed current 377 on the negative input of the current comparator and generates signal Coff 378 that may be used to define duration of the storage time. The Coff signal 378 is fed back to the second input of the storage time regulator block 368. The storage time regulator block 368 processes combination of the two input signals, t.sub.ref 367 and Coff 378, and generates signal Boff_Ref 369, which is a reference signal for the base turn off After the base switch 384 is turned off by signal Q.sub.BA 381 going low, which is illustrated in
(33) The storage time reference signal t.sub.ref 367 is generated in response to the input voltage of the power converter. Signal t.sub.ref 367 dynamically represents the input voltage to regulate the storage time through the storage time regulator block 368. Signal Coff 378 may be used to define the storage time that represents the discharge time required for the stored charge in the junction of BJT before its complete turn off. In the depicted example, the BJT storage time is defined and measured through the signal Coff in accordance with the teachings of the present invention. The start point for storage time is when the emitter switch 388 has turned off by signal Q.sub.EG 387 going low, which is shown with signal 430A in
(34) It is appreciated that when the emitter drive switch 388 is turned off, the base to ground switch 386 is simultaneously turned on by the signal Q.sub.BG 385 going high, which is indicated with signal 420A in
(35) Signal Boff_Ref 369 is coupled to the positive input of the comparator 370. The negative input receives the sensed collector current as a voltage signal V.sub.BS on the terminal CS 328. The output signal Boff 372 of the comparator 370 would be logic high as long as the sensed current signal V.sub.CS is lower than Boff_Ref 369 and drops to logic low as soon as the sensed collector current signal V.sub.CS hits the Boff_Ref 369 to turn off the base current.
(36) The AC feedback signal derived from terminal FB 322 is received by the V.sub.IN model block 362, which is coupled in parallel with the output regulator block 360 in
(37) In one example controller 320 may be implemented in an integrated circuit (IC) and the BJT 330 switching element may also be monolithically or non-monolithically (e.g., hybrid) included in the same IC.
(38)
(39) In the example described in
(40) The graph of base current I.sub.B 440A illustrates the BJT base current from the controlled current source 382 and through switch 384, which shows the positive injected base current in portions 442A and 444A. The discharged current of the stored charge in BJT junction during the storage time that is shown as the negative portion 447A in graph of base current I.sub.B 440A, which illustrates the current though the switch 386 as indicated in graph Q.sub.BG 430A.
(41) The graph of collector current I.sub.C 450A shows the BJT collector current in positive direction and the graph of current sense V.sub.CS 460A shows the sensed current signal V.sub.CS that is measured across the sense resistor on the primary return line that is negative in reference to the primary side controller ground. It is appreciated that the turn on current spikes 457A or 467A on the collector current I.sub.C waveform 450A, and consequently on the current sense signal V.sub.CS 460A, may happen mostly due to the parasitic/stray capacitance of the transformer windings.
(42) In the graph of collector current I.sub.C 450A, the reference thresholds for the base switch off (e.g., Boff_Ref, 451A) and for the collector switch off (e.g., Coff_Ref, 453A) are illustrated in comparison to the BJT collector current, which is the on-time rising sloped current. These references or thresholds, Boff_Ref 451A (e.g., Boff_Ref 369A in
(43) The graph of FB signal 470A illustrates the FB AC signal in which the negative half cycle 472A represents the input line voltage, and the positive half cycle 474A gives the output feedback information. If BJT operation is in DCM, after the output current drops to zero and remains almost zero 476A until the next switching cycle starts.
(44) The graph of transformer flux 480A is an illustration of the transformer magnetic flux. During the first half cycle of BJT conduction period (e.g., on time), the transformer flux 480A has a rising slope, and in the second half cycle when energy is transferring to the output, transformer flux 480A has a falling slope. In DCM operation at the end of second half cycle when the output current is dropped to zero and transfer of energy is stopped, the transformer flux 480A remains almost zero. It is appreciated that even though not shown in graphs 470A or 480A, when the transfer of energy is stopped, some idle ringing due to resonant charge/discharge of the parasitic capacitances may be observed.
(45) The graph of current sense reference Boff 485A shows the current sense reference signal Boff for the base current turn off that goes to logic high as long as the BJT collector current Ic, or the sense current signal V.sub.CS in the negative direction, is higher than the Boff_Ref threshold.
(46) The graph of Coff 490A shows the collector current turn off signal Coff and indicates that the collector current has reached the designated peak current threshold Coff_Ref. The pulse width of the Coff signal 490A is a measure of the storage time. This signal goes to logic high as long as the BJT collector current Ic, or the sense current signal V.sub.CS in negative direction, is higher than the Coff_Ref threshold (e.g., duration 492A between tst1 454A and tst2 455A).
(47) The graph of storage time reference t.sub.ref 495A represents the storage time reference t.sub.ref with a pulse width 497A. This signal is generated in response to the input voltage of the power converter (e.g., through blocks 362, 363, 364 and 366 in
(48) In operation, referring to
(49) The base current is represented by the signal I.sub.B 440A, where the amount of the base current at the start of each BJT switch on time for a duration 442A goes to a higher level to cover the junction capacitor inrush charge. After the junction capacitor inrush, the base current drops to a lower level for the rest of the BJT on-time 444A. At the end of duration 412A, the Q.sub.BA 410A signal drops from high to low. The base drive current turn off, which is the end of duration 412A on graph 410A, is defined on the graph of collector current I.sub.C 450A by the intersection point 452A of the collector current I.sub.C 450A and Boff_Ref 451A, which is the Boff_Ref 369 signal in
(50) The time tst1 454A is when the Q.sub.BG 420A signal and the Q.sub.EG 430A signal change their states, which is when Q.sub.BG goes from low to high closing the switch 386, and Q.sub.EG goes from high to low opening the switch 388. However, due to discharge of the storage charge through switch 386, the collector current 450A continues increasing above the Coff_Ref 453A until the end of the discharge time, at which time it folds back falling towards the zero. The time tst2 455A is when all the stored charge in the BJT junction has discharged and the collector current 450A has dropped back below the Coff_Ref 453A. It is appreciated that the current sense signal V.sub.SC 460A, which is the voltage drop of the collector current 337 across the sense resistor 336 in
(51) At time tst1 454A the output of the comparator 376, which is the Coff 378 signal in
(52) Like
(53) It is also appreciated that for the simplicity with respect to the the graphs illustrated in
(54) The above description of illustrated examples of the present invention, including what is described in the Abstract, are not intended to be exhaustive or to be limitation to the precise forms disclosed. While specific embodiments of, and examples for, the invention are described herein for illustrative purposes, various equivalent modifications are possible without departing from the broader spirit and scope of the present invention. Indeed, it is appreciated that the specific example voltages, currents, frequencies, power range values, times, etc., are provided for explanation purposes and that other values may also be employed in other embodiments and examples in accordance with the teachings of the present invention.