Jack for ATV
10569748 ยท 2020-02-25
Assignee
Inventors
Cpc classification
B60S9/22
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F3/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An ATV jack may include a clamping engagement member and a leg which pivots which respect to the clamping engagement member a limited amount to enable the jack to lift and hold an ATV. The leg may telescope to allow the jack to be used at variable heights.
Claims
1. A non-pneumatic crankless fulcrum ATV jack for removably mounting to an ATV suspension system, comprising: a non-pneumatic leg that is telescoping and adjustable in length and comprises two or more telescoping leg segments, wherein the leg is configured to extend in a pre-extended position prior to loading at a fixed length greater than the distance of the suspension system to the ground and sufficient to raise the tire off the ground when the leg is in a vertical position; a removable engagement member pivotably attached to the leg, wherein the removable engagement member can pivot with respect to the leg while attached to the leg; a mating engagement member including an attachment element configured to removably mate with the removable engagement member so that the removable engagement member and the non-pneumatic leg can be detached from the mating engagement member and wherein the mating engagement member is configured to attach to a suspension system of the ATV by way of said attachment element.
2. The ATV jack of claim 1, wherein the engagement member comprises a projection.
3. The ATV jack of claim 1, wherein the leg comprises an engagement surface for limiting the rotation of the engagement member in at least one direction.
4. The ATV jack of claim 3, wherein the leg member comprises an upper leg segment attached to the engagement member, at least one middle leg segment and a lower leg segment, and wherein at least one of the leg segments telescopes from one of the other leg segments.
5. The ATV jack of claim 4, wherein each leg segment comprises a plurality of holes and wherein the jack further comprises a plurality of pins configured to insert into the plurality of holes.
6. The ATV jack of claim 1, wherein the leg is attached to a base.
7. The ATV jack of claim 1, wherein the base comprises a flat base plate.
8. A non-pneumatic crankless fulcrum ATV jack for removably mounting to an ATV suspension system, comprising: a leg that is telescoping and adjustable in length and comprises two or more telescoping leg segments, wherein the leg is configured to extend in a pre-extended position prior to loading at a fixed length greater than the distance of the suspension system to the ground and sufficient to raise the tire off the ground when the leg is in a vertical position; a removable engagement member pivotably attached to the leg; a mating engagement member including an attachment element configured to removably mate with the removable engagement member and configured to attach to a suspension system of the ATV by way of said attachment element; and further comprising a safety lock system comprising a radial flange disposed around and near a proximal end of the engagement member and a safety collar having an opening configured to fit over the engagement member between the radial flange and the leg, thereby preventing the engagement member from pivoting and locking the engagement member in place.
9. The ATV jack system of claim 1, wherein a top portion of the leg comprises a flange having a single side opening configured to restrict the engagement member from pivoting greater than about 45 degrees.
10. An ATV jack system comprising the jack of claim 1, and further comprising at least one mounting bracket configured for attachment to the suspension system of an ATV.
11. The ATV jack system of claim 10, wherein the mounting bracket comprises a female receiving member configured to receive a portion of the engagement member.
12. A method for lifting an ATV having a suspension system using a non-pneumatic selecting providing an ATV jack having an engagement member and a telescoping adjustable length leg having a top leg and bottom leg portion, wherein the top leg portion is pivotably attached to the engagement member, wherein the leg is configured to extend in a pre-extended position prior to loading at a fixed length greater than the distance of the suspension system to the ground and sufficient to raise the tire off the ground when the leg is in a vertical position; mating the engagement member with a removable mating engagement member configured to removably mate with the engagement member including an attachment element and configured to attach to a suspension system of the ATV by way of said attachment element, and wherein the mating engagement member is disposed on the suspension system of an ATV and disposing the leg at a downward angle so that the base plate bottom portion of the leg rests on the ground in the pre-extended position; and advancing the ATV toward the leg so that the leg moves toward vertical until the leg stops pivoting with respect to the engagement member; and wherein the method comprises inserting the engagement member into a mounting bracket attached to the suspension system.
13. The method of claim 12, wherein the suspension system includes a suspension arm and a shock absorber and wherein the mounting bracket is held to the suspension arm by a bolt which holds the shock absorber to the suspension arm.
14. The method of claim 1, wherein the leg telescopes and wherein the method further comprises further comprising the step of adjusting the leg's length prior to inserting the engagement member into the tube.
15. The method of claim 12, wherein the leg has a base attached thereto.
16. The method of claim 12, wherein the leg passes over vertical.
17. The method of claim 12, wherein advancing the ATV toward the leg loads the suspension system.
18. The method of claim 12, wherein the engagement member comprises a projection and the mating engagement member comprises a tube configured to receive the projection.
19. An ATV bracket for receiving a jack and supporting an ATV lifted by the jack, comprising a tube having an open end configured to receive a mating jack projection and a closed end configured to mount to a vehicle bolt, wherein the closed end comprises a hole configured to receive the vehicle bolt and retain the tube on the vehicle bolt.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments and features of and ATV jack are shown and described in reference to the following numbered drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
(44)
(45)
(46)
(47)
(48) It will be appreciated that the drawings are illustrative and not limiting of the scope of the invention which is defined by the appended claims. The embodiments shown accomplish various aspects of the invention. It is appreciated that it is not possible to clearly show each element and aspect of an invention in a single figure, and as such, multiple figures are presented to separately illustrate the various details of embodiments of ATV lift systems in greater clarity. Several aspects from different figures may be used in accordance with ATV jacks in a single structure. Similarly, not every embodiment need accomplish all advantages of various embodiments of ATV lift systems.
DETAILED DESCRIPTION
(49) The invention and accompanying drawings will now be discussed in reference to the numerals provided therein so as to enable one skilled in the art to practice the present invention. The skilled artisan will understand, however, that the apparatuses, systems and methods described below can be practiced without employing these specific details, or that they can be used for purposes other than those described herein. Indeed, they can be modified and can be used in conjunction with products and techniques known to those of skill in the art in light of the present disclosure. The drawings and descriptions are intended to be exemplary of various aspects of the invention and are not intended to narrow the scope of the appended claims. Furthermore, it will be appreciated that the drawings may show aspects of the invention in isolation and the elements in one figure may be used in conjunction with elements shown in other figures.
(50) Reference in the specification to one configuration one embodiment, a configuration or an embodiment means that a particular feature, structure, or characteristic described in connection with the configuration is included in at least one configuration, but is not a requirement that such feature, structure or characteristic be present in any particular configuration unless expressly set forth in the claims as being present. The appearances of the phrase in one configuration in various places may not necessarily limit the inclusion of a particular element of the invention to a single configuration, rather the element may be included in other or all configurations discussed herein.
(51) Furthermore, the described features, structures, or characteristics of configurations of the invention may be combined in any suitable manner in one or more configurations. In the following description, numerous specific details are provided, such as examples of products or manufacturing techniques that may be used, to provide a thorough understanding of configurations of the invention. One skilled in the relevant art will recognize, however, that configurations of the invention may be practiced without one or more of the specific details, or with other methods, components, materials, and so forth. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
(52) Before the present invention is disclosed and described in detail, it should be understood that the present disclosure is not limited to any particular structures, process steps, or materials discussed or disclosed herein, but is extended to include equivalents thereof as would be recognized by those of ordinarily skill in the relevant art. More specifically, the invention is defined by the terms set forth in the claims. It should also be understood that terminology contained herein is used for the purpose of describing particular aspects of the invention only and is not intended to limit the invention to the aspects or configurations shown unless expressly indicated as such. Likewise, the discussion of any particular aspect of the invention is not to be understood as a requirement that such aspect is required to be present apart from an express inclusion of the aspect in the claims.
(53) It should also be noted that, as used in this specification and the appended claims, singular forms such as a, an, and the may include the plural unless the context clearly dictates otherwise. Thus, for example, reference to a channel may include one or more of such springs, and reference to the backing may include reference to one or more of such layers.
(54) As used herein, the term substantially refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result to function as indicated. For example, an object, such as tubing, that is substantially enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context, such that enclosing nearly all of the length of a piece of tubing would be substantially enclosed, even if the distal end of the structure enclosing the tubing had a slit or channel formed along a portion thereof. The use of substantially is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result. For example, structure which is substantially free of a bottom would either completely lack a bottom or so nearly completely lack a bottom that the effect would be effectively the same as if it lacked a bottom.
(55) As used herein, the term about is used to provide flexibility to a numerical range endpoint by providing that a given value may be a little above or a little below the endpoint while still accomplishing the function associated with the range.
(56) As used herein, a plurality of items, structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member.
(57) Concentrations, amounts, proportions and other numerical data may be expressed or presented herein in a range format. It is to be understood that such a range format is used merely for convenience and brevity and thus should be interpreted flexibly to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. As an illustration, a numerical range of about 1 to about 5 should be interpreted to include not only the explicitly recited values of about 1 to about 5, but also include individual values and sub-ranges within the indicated range. Thus, included in this numerical range are individual values such as 2, 3, and 4 and sub-ranges such as from 1-3, from 2-4, and from 3-5, etc., as well as 1, 2, 3, 4, and 5, individually. This same principle applies to ranges reciting only one numerical value as a minimum or a maximum. Furthermore, such an interpretation should apply regardless of the breadth of the range or the characteristics being described.
(58) The jack of the present invention generally includes an engagement member, a leg and a base. The engagement member is configured to mate with a mating engagement member mounted to an ATV. The leg may be adjustable to any desired length sufficient to lift the vehicle off the ground. The engagement member of the jack is mounted to the mating engagement member on the ATV, the leg is extended a distance away from the ATV with the base on the ground. By simply moving the ATV in a direction toward the base on the ground, the jack lifts the vehicle off the ground, where it can then be repaired or maintained. The jack of the present invention (which has been adjusted to a fixed length) thus lifts the ATV off the ground by means of the movement of the vehicle to essentially high-center one or more of the ATV wheels above and/or over the jack itself. Other advantages and safety features of the jack are described in greater detail below.
(59) Turning now to
(60) Those familiar with ATVs will appreciate that the rear suspension system on some ATVs sold by Polaris Industries, Inc., Medina, Minn., USA, for example, includes a tube adjacent the juncture between one of the suspension arms and the shock absorber. The projection 22 may be sized to fit in that tube with little movement or play between the parts in the connection. However, a variety of sized and shaped projections could be used.
(61) Moreover, it is further understood that the engagement member 14 and its mating engagement member may comprise any suitable cross-sectional geometry suitable to maintain the structural integrity of the system. For example, the cross-sectional geometry may be circular, oval, square, triangular, I-beam shaped or any other suitable shape. Similarly, it is understood that the engagement member and mating engagement member may be either male fitting or female fitting connectors. For example, the engagement member of the jack may be a male fitting projection and the mating engagement member of the bracket that is attached to the ATV may be a female fitting receiving tube. Conversely, the engagement member of the jack may be a female fitting receiving tube and the mating engagement member of the bracket that is attached to the ATV may be a male fitting projection. In addition, the mating of the engagement member 14 and its mating engagement member mounted to a bracket on the vehicle may be a simple sliding arrangement of the engagement member with the mating engagement member, or could alternatively comprise a threaded screw-like mating of the engagement member with the mating engagement member where the external surface of the projection and the internal surface of the tube having mating thread structures that allow the projection to be screwed into the tube. A threaded screw-like mating relationship would have the added safety advantage that the engagement member and mating engagement member would not inadvertently come apart during use and cause the vehicle to fall. Those skilled in the art will appreciate that other suitable connecting mechanisms may also be utilized.
(62) The insert 18 may also include a base 26 which extends from the insert. The base may be formed integrally with the insert 18, or may be formed separately and then either welded or otherwise attached to the insert. While
(63) The engagement member 14 is connected to a leg 30. This engagement member 14 and the leg may pivot or rotate with respect to one another. Thus, a pin 34 may, for example, engage the base 26 and a flange (
(64) The leg 30 may in some embodiments be formed from a plurality of segments 30b, 30c, 30d to allow the leg to telescope to a needed height. Thus, the leg 30 may include an upper segment 30b, one or more middle segment 30c, and a lower segment 30d. Each of the segments may include a plurality of holes 42. Alternatively, one or more of the segments may have only a single hole, while other segments have a plurality of holes. By aligning holes 42 from two adjacent segments and inserting pins 46 to hold the sections relative each other, the height of the leg can quickly be adjusted to provide a desired height. Unlike a screw jack which can take several minutes and hundreds of turns to get to a desired height, the telescoping leg 30 can be adjusted to the desired height in a matter of seconds. Additionally the leg 30 allows considerable extension in a small package. A leg which is about 1 foot long when fully collapsed can be extended, for example, to 32 inches. If four segments are used, the leg can be extended to about 42 inches. A screw jack would have to be much larger to reach 42 inches tall and would take several minutes to fully deploy.
(65) Disposed at the bottom of the lower segment 30d is a foot or base plate 50. The base plate 50 may be rigidly attached or pivotally attached to the lower section 30d. The base plate may, in some embodiments, include a first generally flat portion 50a and a second, upwardly rounded portion 50b. The underside of the base plate 50 may be coated with rubber or other high friction surface 54 to encourage a good grip with the surface on which the jack 10 is being used. The rounded second portion 50b has been shown to assist the base plate with gripping smooth surfaces, such as polished concrete. The upwardly rounded portion is useful when the base plate 50 is rigidly attached to the lower segment 30d.
(66)
(67) Turning now to
(68) The ATV is then driven toward the jack 10. The base plate 50 engages the surface 60 and maintains its position. This causes the leg 10 to pivot upwardly. As shown in
(69) With the jack 10 in the position shown in
(70) Turning now to
(71) One significant advantage of the present invention is that it loads the suspension (i.e. puts the suspension into a state of compression), when the jack 10 is lifting the wheel 64 above ground. In a typical jack arrangement, the jack engages the frame of the vehicle and the frame is lifted until the desired wheel is off the ground. Because the suspension is unloaded, the weight of the wheel pulls the suspension down. This is why, for example, the frame of a car must be lifted several inches before the tire even lifts off the ground. In an ATV, the suspension is designed to provide much more play or extension than in a conventional car. Thus, to lift the wheel off the ground by simply engaging the frame of the ATV can require the ATV to be lifted a substantial distance, potentially leaving it unstable.
(72) Accordingly, the various embodiments of the present invention have the added advantage that the jack can be positioned on a bracket that is mounted to the suspension system of the ATV, which enables the jack to preload the ATV suspension when the vehicle is lifted up by the jack. By preloading the suspension, the ATV can be lifted minimally off the ground so as to maintain the lowest possible distance from the ground, while still allowing enough lift to accomplish the necessary repairs to a tire. With this approach, if a vehicle were to fall from the lifted position, it would only fall a few inches. This makes the jack of the present invention significantly safer than conventional jacks.
(73) In contrast, as shown in
(74) While some ATVs have tubes such as those shown in
(75)
(76) While providing a convenient attachment point for the jack 10 (
(77)
(78) It will be appreciated that one or more of the mounting brackets could be used at the same time, such as to support a cover frame over which a cover or rain shield for the ATV is mounted. Likewise a small work table or cookstove could be held using the mounting brackets.
(79) While the mounting brackets discussed above are a presently preferred embodiment, the jack 10 (
(80) In
(81)
(82) Turning to
(83)
(84)
(85) The safety lock system shown in
(86) In yet another embodiment,
(87)
(88)
(89) In another aspect, the present invention further includes a storage bracket comprising a first mounting bracket and a second mounting bracket configured to mount to an ATV, wherein the first mounting bracket comprises one or more holes to receive a projection of a jack component and the second mounting bracket comprises one or more clamps configured to clamp the bottom of the jack component to the second mounting bracket. One particular embodiment of this aspect is shown in
(90) The top bracket 302 and bottom bracket 304 are attached to an ATV, such as to a roll bar, by means of clamp ends 307 and 309. Top bracket 302 comprises one or more vertical holes, such as vertical hole 306a and 306b, that are configured to receive the projection 22 and/or an additional or alternative segment of the leg 30. The bottom bracket 304 is shown with recesses 312a and 312b configured to receive the leg segments and horizontal holes 308a and 308b within the recesses that are configured to receive either pin 310 that extends through hole 308 and through one of holes 42 of the leg 30 (as shown in
(91) In another aspect, the removable engagement member may comprise a clamping mechanism to secure the ATV jack of the present invention to the ATV. The clamping mechanism, like the removable engagement member described above, is pivotally attached to the leg. Use of a clamping mechanism has the advantage of avoiding the necessity of installing a separate mating engagement member to the suspension system of the ATV, which requires that a mating engagement member be installed on an axle assembly of the suspension system of each wheel. Thus, the clamping mechanism may simplify use of the ATV jack of the present invention by allowing the jack to simply be clamped to the top portion of the ATV jack directly to the suspension system (such as an axle, strut, suspension leg or other available structure) of the ATV.
(92) Specific embodiments of suitable clamping mechanisms are shown in
(93) In order to secure the clamping mechanism to a support structure on the suspension system, the bolt 710 is released from the clamping position in the depression formed by flange 713 and pivoted forwardly out of the way to allow jaws to surround a support structure on the suspension system. With the clamp jaws 701 and 702 in position around a support structure, the clamp jaws are closed and the bolt 710 can then be repositioned in the slot 705 of the upper clamp jaw 701. By hand turning the butterfly bolt head 712, the annular flange 714 at the top of the bolt 710 is secured within the depression formed by flange 713 and the clamp jaws are forced shut. The bolt 710, because it is used to clamp the clamp jaws 701 and 702 shut from the front (where the support structure of the ATV suspension system must enter and exit from between the clamp jaws, also serves as a safety mechanism by locking the support structure of the ATV suspension system inside the clamp jaws 701 and 702 and prevents the support structure from coming out from between the jaws.
(94) An alternative clamping mechanism is shown in
(95) Other acceptable clamping mechanisms are shown in
(96)
(97)
(98)
(99)
(100) Other types of clamping mechanisms are also contemplated and can be designed by those skilled in the art.
(101) Thus there is disclosed a new ATV jack for use with off road vehicles. As used in the claims, the term ATV should be considered to include UTVs and ROVs as well. Those skilled in the art will appreciate numerous medications which may be made without departing from the scope and spirit of the invention. The appended claims are intended to cover such modifications.