Profiled rail with plug for fastening to formwork
10570610 ยท 2020-02-25
Inventors
Cpc classification
E04G15/04
FIXED CONSTRUCTIONS
E04G21/185
FIXED CONSTRUCTIONS
E04G17/002
FIXED CONSTRUCTIONS
International classification
E04B1/41
FIXED CONSTRUCTIONS
E04G17/00
FIXED CONSTRUCTIONS
E04G15/04
FIXED CONSTRUCTIONS
Abstract
The present invention relates to a profiled rail (2) for fastening to a formwork (5) for at least partially embedding in concrete. The profiled rail (2) is formed in a substantially C-shaped manner along a profiled rail longitudinal axis, wherein a plurality of holes (24) are formed in the rail back (21). Plugs (1) are inserted into some of the holes (24), wherein each plug (1) has a cap section (12) and an adjoining through section (10). The through section (10) fits through the respective hole wherein the cap section butts against the rail back (21). The plug (1) has a feed-through region (13) through which an elongate connecting element (4) can be pieced being guided by the feed-through region (13). The connecting element (4) is preferably a nail or a screw and connects the plug (1) to the formwork (5) holding the profiled rail on the formwork (5).
Claims
1. A profiled rail for fastening to formwork for at least partially embedding in concrete, wherein a) the profiled rail is formed in a substantially C-shaped manner along a profiled rail longitudinal axis by having a rail back with two opposing flanks which protrude at an angle laterally therefrom, wherein the flanks each have at their edges opposite to the rail back wing sections angled towards each other, wherein each wing section has an outer edge which is connected to the respective flank and an inner edge, so that the two inner edges which run towards each other form a parallel rail slit and the two wing sections form a lowest bottom plane in order to bear against the formwork by the lowest bottom plane, wherein a first number of holes, each having a hole cross-section, is formed in the rail back; b) a second number of plugs, which are inserted into the first number of holes in a distributed manner, c) wherein each plug has, along a central plug longitudinal axis, a cap section and an adjoining through section, wherein the cap section has a first end face and a first outer cross-section which is wider than the hole cross-section so that when the through section is inserted into the respective hole the cap section butts against and is held back from the rail back, wherein the through section has a second end face which is opposite the first end face and has a second outer cross-section which can be fed through the respective hole or pressed therein until the cap section butts against the rail back; d) wherein each plug has a predetermined pull linkage between an inner section with the feed-through region and an outer section which remains around the plug longitudinal axis, around the outside of the inner section, wherein the inner section has a cross-section which is smaller than the hole cross-section so that it can be pulled through the hole together with the connecting element when the predetermined pull linkage breaks; e) wherein each plug has, in the direction of the plug longitudinal axis, a feed-through region for an elongate connecting element, said feed-through region being adapted to be manually pierceable by the connecting element and to guide the connecting element thereby; f) wherein the connecting element is in the form of a nail or a screw having a head and a shaft with a length which is sufficient to connect the plug to the formwork with the profiled rail therebetween.
2. The profiled rail according to claim 1, wherein the respective plug has the predetermined pull linkage between the inner section with the feed-through region and the pull linkage is formed by an annular thinning of the material wall.
3. The profiled rail according to claim 2, wherein the annular thinning of the material wall is formed by a material which can be pulled out of a region of the predetermined pull linkage and is connected to a pulling tab, wherein the pulling tab is preferably located on the side of the through region and is accessible from the rail slit when the plug is mounted in the profiled rail.
4. The profiled rail according to claim 1, also comprising a sealing profile which is formed along the profiled rail longitudinal axis with a sealing profile cross-section and an elasticity such that it can be pressed with the sealing profile cross-section into the rail slit and can thus seal said rail slit towards a profiled rail inner space, wherein the plug has such a length that the second end face of the through section extends at least to the sealing profile which is inserted in the profiled rail, and that as a result the sealing profile is supported towards the profiled rail inner space.
5. The profiled rail according to claim 4, wherein the sealing profile has a groove or a plurality of cup-like cut-outs, having a groove depth or cup depth and a groove cross-section or cup cross-section perpendicular thereto in the direction towards the profiled rail inner space, wherein the groove depth or cup depth is smaller than the height of the sealing profile, and the groove cross-section or cup cross-section is so much smaller than the lower outer cross-section of the through section at the second end face that the through section can be pressed and/or snapped by the lower outer cross-section into the cup cross-section.
6. The profiled rail according to claim 1, wherein the plug has at least one of: a first marking on the first end face; and a second marking on the second end face.
7. The profiled rail according to claim 1, wherein the holes in the profiled rail have the same hole cross-section for the plug as for anchors, profiled or round anchors, which can be inserted therein.
8. The profiled rail according to claim 1, having at least one feature selected from the group of: wherein the rail back is curved convexly outwards in each hole region; wherein the profiled rail is an anchor rail or profiled anchor rail; and wherein the first number of holes is greater than or equal to the second number of plugs.
9. The profiled rail according to claim 1, including at least one feature selected from: wherein the plug is formed from a plastic material, and the plastic material is elastic with a Shore hardness selected from the group of: 30-60, 80 100; wherein a head diameter of the connecting element is smaller than the hole cross-section of the holes, so that the head of the connecting element can be pulled through the respective hole; and wherein the formwork consists of wood or a plastic or a metal.
10. A method for mounting a profiled rail on formwork, for casting with concrete, and for subsequent removal of the formwork from the profiled rail, comprising the following steps: a) providing the profiled rail, which is formed in a substantially C-shaped manner along a profiled rail longitudinal axis having a rail back with two opposing flanks which protrude at an angle laterally therefrom, wherein the flanks each have at edges opposing the rail back wing sections angled towards each other, wherein each wing section has an outer edge which is connected to the respective flank and an inner edge, so that the two inner edges which run towards each other form a parallel rail slit and the two wing sections form a lowest bottom plane to bear against the formwork by the lowest bottom plane, wherein a first number of holes, each having a hole cross-section, is formed in the rail back; b) inserting a second number of plugs into the holes, wherein each plug has, along a central plug longitudinal axis, a cap section and an adjoining through section, wherein the cap section has a first end face and a first outer cross-section which is greater than the hole cross-section so that the cap section butts against and is held back from the rail back when the through section is inserted into the respective hole, wherein the through section has a second end face which is opposite the first end face and has a second outer cross-section which can be fed through the respective hole or pressed therein until the cap section butts against the rail back; wherein each plug has, in the direction of the plug longitudinal axis, a feed-through region for an elongate connecting element, said feed-through region being adapted to be manually pierceable by the connecting element and to guide the connecting element; c) placing the profiled rail with the lowest bottom plane on the formwork; d) inserting the connecting element, which extends from the rail back at least to the formwork, through the feed-through region into the plug to the formwork and connecting the profiled rail to the formwork by e) embedding the profiled rail up to the formwork in concrete or cement and waiting until the concrete or cement has solidified; f) pulling the formwork off the profiled rail; and g) pulling the connecting elements out of the profiled rail through the rail slit with a predetermined second pulling force, h) by means of the predetermined second pulling force: either deforming and opening the plug around the feed-through region so far that a head of the connecting element is pulled through the plug; or breaking a predetermined pull linkage between an inner region having the connecting element and an outer region of the through section of the plug around it, wherein the inner region together with the connecting element is pulled out of the rail slit.
11. The method according to the preceding claim 9, wherein the profiled rail is connected to the formwork by hammering in a nail or screwing in a screw, as the respective connecting element, through the feed-through region of the plug into the formwork.
12. The method according to the preceding claim 9, wherein the profiled rail is connected to the formwork by welding a bolt, as the connecting element, to a metallic shuttering surface of the formwork.
13. The profiled rail according to claim 1, wherein the respective plug has the predetermined pull linkage between the inner section with the feed-through region and the pull linkage is adapted to hold up to a first pulling force of the connecting element on the plug in the direction of the formwork, in order to pull the profiled rail against the formwork by means of the respective connecting element and the plug at the location of the respective connecting element with at least the first pulling force, and wherein the pull linkage is adapted to tear at a second pulling force or higher between the connecting element and the plug in the direction towards the rail slit, so that the respective connecting element can be pulled out of the plug or out of the hole with the second pulling force.
14. The profiled rail according to claim 1, wherein each plug is adapted, when mounted in the profiled rail, to be detachable and removable again from the profiled rail, so that the anchor can be inserted into a hole from which the respective plug has been removed.
15. The profiled rail according to claim 1, having at least one feature selected from the group including: wherein the hole cross-section of the holes and the through section of the plug are adapted, such that the through section is elastic and wider than the hole cross-section in a wedging region, which is close or adjacent to the cap section, to such an extent, that the plug can be pressed into the hole with the through section first as far as up to the cap section, and wedges therein and is manually detachable and removeable therefrom; wherein the feed-through region of the plug is substantially leakproof to liquid concrete when in a state before the connecting element has been pierced through; and wherein the through section of the plug is formed with a latching shoulder which is adapted and arranged such that, when the plug is mounted in the profiled rail, said latching shoulder presses against the profiled rail from a rear face and prevents the plug from being pulled out of the profiled rail up to a predetermined pulling force.
16. A profiled rail for fastening to formwork for at least partially embedding in concrete, wherein a) the profiled rail is formed in a substantially C-shaped manner along a profiled rail longitudinal axis by having a rail back with two opposing flanks which protrude at an angle laterally therefrom, wherein the flanks each have at their edges opposite to the rail back wing sections angled towards each other, wherein each wing section has an outer edge which is connected to the respective flank and an inner edge, so that the two inner edges which run towards each other form a parallel rail slit and the two wing sections form a lowest bottom plane in order to bear against the formwork by the lowest bottom plane, wherein a first number of holes, each having a hole cross-section, is formed in the rail back; b) a second number of plugs, which are inserted into the first number of holes in a distributed manner, c) wherein each plug has, along a central plug longitudinal axis, a cap section and an adjoining through section, wherein the cap section has a first end face and a first outer cross-section which is wider than the hole cross-section so that when the through section is inserted into the respective hole the cap section butts against and is held back from the rail back, wherein the through section has a second end face which is opposite the first end face and has a second outer cross-section which can be fed through the respective hole or pressed therein until the cap section butts against the rail back; d) wherein each plug is so elastic in the feed-through region that, when the profiled rail is mounted on the formwork, the connecting element is held back by the head in the feed-through region of the plug sufficiently firmly up to a first pulling force to hold the profiled rail on the formwork, and that at least at a second pulling force of the connecting element in the direction of the rail slit the feed-through region yields to the head of the connecting element, so that the connecting element is pulled with the head through the feed-through region; e) wherein each plug has, in the direction of the plug longitudinal axis, a feed-through region for an elongate connecting element, said feed-through region being adapted to be manually pierceable by the connecting element and to guide the connecting element thereby; f) wherein the connecting element is in the form of a nail or a screw having a head and a shaft with a length which is sufficient to connect the plug to the formwork with the profiled rail therebetween.
17. The profiled rail according to claim 16, wherein the plug has at least one of: a first marking on the first end face and a second marking on the second end face.
Description
(1) In the figures,
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(14)
(15) The rail back 21 has a first number of holes 24 with a hole cross-section into some of which a second number of plugs 1 are inserted, according to the invention. Preferably, the holes 24 are arranged along a centre line of the rail back 21. Alternatively, the holes 24 can also be arranged differently in the rail back 21. An additional arrangement of further identical holes 24 laterally in one or both flanks 20 is also conceivable.
(16) Each plug 1 has, along a central plug longitudinal axis, a cap section 12 and an adjoining through section 10, which are connected integrally to each other.
(17) Preferably, the respective connecting element 4 can then be pulled through the respective plug 1 or through the hole 24 by its shaft in the direction from the plug to the rail slit 23 with at least a second pulling force which is preferably higher than the first pulling force. Preferably, the first pulling force is effective along the plug longitudinal axis from the cap section 12 to the rail slit 23. For clarity, the first pulling force of the shaft of the connecting element 4 acts on the plug 1 in the direction towards the formwork 5 after the profiled rail 2 is mounted on the formwork 5.
(18) Preferably, each plug 1 has, around the plug longitudinal axis, a predetermined pull linkage 14 which is formed between an inner section 19a with the feed-through region 13 and an outer section 19b which remains around the plug longitudinal axis, around the outside of the inner section 19a.
(19) Preferably, the annular thinning of the material wall is formed by a material which can be pulled out of a region of the predetermined pull linkage 14 and is connected to a pulling tab 15. When the plug 1 is mounted in the profiled rail 2, the pulling tab 15 is preferably located on the side of the through region 10 and is accessible from the rail slit 23. The pulling tab 15 is shown by way of example in
(20) Preferably, each plug 1 is so elastic in the feed-through region 13 that, when the profiled rail 2 is mounted on the formwork 5, the connecting element 4 is held by the head in the feed-through region 13 of the plug 1 up to the first pulling force, in order to hold the profiled rail 2 on the formwork 5 at the location of the connecting element 4 up to the first pulling force. The feed-through region 13 yields in a region of the head of the connecting element 4 in the direction towards the rail slit 23 at least at the second pulling force, so that the connecting element 4 is pulled by the head through the feed-through region 13. The second pulling force is preferably greater than the first pulling force. However, the plug 1 can also be designed to yield faster to the head of the connecting element 4 after a pivoting movement or a pivoting force with which the connecting element is, for example, pivoted or tilted along the rail slit 23, in which case the second pulling force can be smaller than the first pulling force.
(21) For clarity, it is self-evident that the pulling forces of each connecting element 4 towards the formwork 5 add up and form a correspondingly greater total force with which the profiled rail 2 is pulled towards the formwork 5.
(22) Preferably, the predetermined pull linkage 14 can be designed to break as a result of a torsional movement upwards of a predetermined torsional moment. Preferably, the predetermined pull linkage 14 can be designed to break in particular as a result of a pivoting movement at least at of a predetermined pivoting moment or a predetermined pivoting force.
(23) Alternatively designed predetermined pull linkages 14 or elastic regions which hold the connecting element 4 in the plug 1 up to the first pulling force and release it or allow it to break out at least at the second pulling force can also be in the form of, for example, slits, cross-slits or others.
(24) Preferably, the profiled rail 2 also comprises a sealing profile 7, as shown by way of example in
(25) Preferably, the sealing profile 7, as shown by way of example in
(26) Preferably, the plug 1 has a first marking 17 on the first end face 12a and, alternatively or additionally, a second marking 18 on the second end face 10a, as shown in
(27) Preferably, the holes 24 in the profiled rail 2 have the same hole cross-section for the plug 1 as for the anchors 3, for example the profiled or round anchors, which can be inserted therein. In other words, the holes 24 which fit the plugs 1 are preferably the same as anchor holes into which the anchors 3 can be inserted. In this case, a respective anchor 3 can be inserted and connected through the respective hole 24 to the profiled rail 2, for example by a screw-fastening or welding. In this case it is also particularly advantageous that the profiled rail 2 can be produced as a standard model in relatively large quantities and then simply be adapted to an individual construction without any additional specific zinc plating or the like being required.
(28) Preferably, each plug 1 is designed, when mounted in the profiled rail 2, to be detachable and removable again from the profiled rail 2, so that the anchor 3 can be inserted into a hole 24 from which the respective plug 1 has been removed, and preferably vice versa.
(29) Preferably, the plug 1 has a concave cut-out 13a around the plug longitudinal axis in a region of the cap section 12 and around the feed-through region 13, said concave cut-out being designed such that the head of the connecting element 4 can sink completely therein along the plug longitudinal axis, as shown in
(30) Preferably, the rail back 21 is curved convexly outwards in each hole 24 region, so that outwardly convex depressions 21a or wells are formed therein, as shown in
(31) Preferably, the profiled rail 2 is an anchor rail or profiled anchor rail.
(32) Preferably, the first number of holes 24 is greater than or equal to the second number of plugs 1.
(33) Preferably, the hole cross-section of the holes 24 and the through section 10 of the plug 1 are designed such that the through section 10 is elastic and wider than the hole cross-section in a wedging region which is close or adjacent to the cap section 12 to such an extent that the plug can be pressed into the hole 24 with the through section 10 first as far as the cap section 12, and wedges therein and can detached and removed therefrom manually.
(34) Preferably, the feed-through region 13 of the plug 1 is substantially leakproof to liquid concrete when in the state before the connecting element 4 has pierced through.
(35) Preferably, the through section 10 of the plug 1 is formed with a latching shoulder 11, as shown by way of example in
(36) Alternatively, the through section 10 of the plug 1, as shown by way of example in
(37) Preferably, the through section 10 of the plug 1 is formed with a thread which is designed and arranged such that, when the plug is mounted in the profiled rail 2, said thread can be locked against the profiled rail 2 from behind in the profiled rail inner space by means of a nut.
(38) Preferably, the plug 1 is formed from a plastic material, and the plastic material is elastic, with a Shore hardness of preferably 30-60 or further preferably 60-80 or even more preferably 80-100. Alternatively, the plug 1 preferably consists of a metal.
(39) Preferably, the plugs consist of a plastic, such as polyamide, polystyrene, polyethylene, polypropylene, PVC, or a similar thermoplastic or a duromer or an elastomer or they comprise such a plastic or a mixture thereof. Preferably, the plug has an insert part in the feed-through region 13 or in the cap region, for example an insert part consisting of a metal or a harder plastic than the rest of the plug.
(40) Preferably, a head diameter of the connecting elements 4 is smaller than the hole cross-section of the holes 24, so that the head of the connecting element 4 can be pulled through the respective hole 24 at least at the second pulling force.
(41) Preferably, the profiled rail 2 consists of steel, iron, cast iron or another hard metal having a hardness at least equal to iron.
(42) Preferably, the wing sections 22 are smooth towards the profiled rail inner space, as shown by way of example in
(43) Preferably, the wing sections 22 are formed with substantially the same thickness towards the rail slit 23, as shown by way of example in
(44) Preferably, the formwork 5 consists of wood or a plastic or a metal.
(45) A preferred method for mounting the profiled rail 2 on the formwork 5, for casting with concrete, and for subsequent removal by pulling the formwork 5 off the profiled rail 2, is as follows: a) providing the profiled rail 2, which is formed in a substantially C-shaped manner along a profiled rail longitudinal axis with the rail back 21 with the two opposing flanks 20 which protrude at an angle laterally therefrom, wherein the flanks 20 each have at edges opposing the rail back 21 the respective wing sections 22 angled towards each other, wherein each wing section 22 has the outer edge 22a which is connected to the respective flank 20 and the inner edge 22b, so that the two inner edges 22b which run towards each other form a parallel rail slit 23 and the two wing sections 22 form the lowest bottom plane to bear against the formwork 5 by the lowest bottom plane, wherein the first number of holes 24, each having a hole cross-section, is formed in the rail back 21; b) inserting the second number of plugs 1 into the holes 24, wherein each plug 1 has, along the central plug longitudinal axis, the cap section 12 and the adjoining through section 10, wherein the cap section 12 has the first end face 12a and the first outer cross-section which is greater than the hole cross-section so that the cap section 12 butts against the rail back 21 and is retained when the through section 10 is inserted into the respective hole 24, wherein the through section 10 has the second end face 10a which is opposite the first end face 12a and has the second outer cross-section which can be fed through the respective hole 24 or pressed therein until the cap section 12 butts against the rail back 21; wherein each plug 1 has, along the plug longitudinal axis, the feed-through region 13 for the respective elongate connecting element 4, said feed-through region being designed to be manually pierceable by the connecting element 4 guiding the connecting element 4; c) placing the profiled rail 2 with the lowest bottom plane on the formwork 5; d) inserting the connecting element 4, which extends from the rail back at least to the formwork 5, through the feed-through region 13 into the plug 1 up to the formwork 5 and connecting the profiled rail 2 to the formwork 5 by e) embedding the profiled rail 2 up to the formwork 5 in concrete or cement and waiting until the concrete or cement has solidified; f) pulling the formwork 5 off the profiled rail 2; and g) pulling the connecting elements 4 out of the profiled rail 2 through the rail slit 23 with the second pulling force, h) by pulling with the second pulling force:
(46) either deforming and opening the plug 1 around the feed-through region 13 so far that the head of the connecting element 4 is pulled through the plug 1, or by breaking the predetermined pull linkage 14 between the inner region 19a having the connecting element 4 and the outer region 19b of the through section 10 of the plug 1 around it, wherein the inner region 19a together with the connecting element 4 is pulled out of the rail slit 23.
(47) Preferably, the profiled rail 2 is connected to the formwork 5 by hammering in a nail or screwing in a screw, as the respective connecting element 4, through the feed-through region 13 of the plug into the formwork 5. Alternatively, the profiled rail 2 is preferably connected to the formwork 5 by welding a bolt, as the connecting element 4, to a metallic shuttering surface of the formwork 5.
(48) For clarity, the features top and bottom in this description mean relative location information in the vertical direction as shown in the figures. The same applies to the location information right and left.
(49) It is noted for clarity that herein an anchor generally means a profiled anchor, a round anchor or else another anchor which is suitable and known for being embedded in concrete in connection with the profiled rail, unless explicitly specified otherwise.
(50) It is noted for clarity that herein the feature concrete generally can mean any substance, such as concrete, cement or another casting material which is known in construction for embedding profiled rails in formwork.
(51) It is noted for clarity that herein the profiled rail also means an anchor rail, a profiled anchor rail or the like, which are synonyms for the profiled rail and are correspondingly known in construction for embedding in concrete and on formwork. The profiled rail can, for example, bear anchors or be provided with anchors at a later point.
(52) It is noted for the sake of clarity that indefinite articles in conjunction with an object or number information, such as one, do not limit an object to one object but mean that at least one object is meant, for example, there can also be a second or more such objects. This applies to all indefinite articles such as a, an etc.
(53) Further possible embodiments are described in the claims below. In particular, the different features of the above-described embodiments can also be combined with one another as long as they do not exclude one another technically.
(54) The reference signs indicated in the claims are used only for better understanding and do not limit the claims in any way to the forms shown in the figures.
LIST OF REFERENCE SYMBOLS
(55) 1 Plug, also referred to as nail plug or screw plug 10 Through section 10a Second end face 11 Latching shoulder 12 Cap section 12a First end face 13 Feed-through region 13a Concave cut-out 14 Predetermined pull linkage 15 Pulling tab 16 Separating cut-out 17 First marking 18 Second marking 19a Inner section 19b Outer section 2 Profiled rail, synonym: anchor rail, profiled anchor rail, mounting rail 20 Flank 21 Rail back 21a Depression or well 22 Wing section 22a Outer edge 22b Inner edge 22c Teeth 22d Shoulder 23 Rail slit 24 Hole 3 Anchor, such as round anchor or profiled anchor 4 Connection element 5 Formwork 6 Profiled rail screw-fastening 7 Sealing profile 8 Board