Short milk tube vent plug for a dairy animal milker unit
20230225282 · 2023-07-20
Inventors
Cpc classification
F16L55/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01J5/044
HUMAN NECESSITIES
F16L55/1141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L55/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An air vent plug assembler and milker unit short milk tube having an air vent plug assembly to improve milk flow characteristics through the short milk tube. The short milk tube includes a wall with an upstream end and a downstream end and defining a milk passage bore extending between the upstream end and the downstream end. The wall defines a vent plug mounting hole. A vent plug extends through the vent plug mounting hole and includes a cap, a shaft joined to the cap, and a barbed end joined to the shaft, the vent plug defining a vent passage to at least partially vent the milk passage bore. A flow dimple is defined in the barbed end and disposed in the milk passage bore.
Claims
1. A short milk tube comprising: a wall with an upstream end and a downstream end and defining a milk passage bore extending between the upstream end and the downstream end, and the wall defines a vent plug mounting hole; a vent plug extending through the vent plug mounting hole and including a cap, a shaft joined to the cap, and a barbed end joined to the shaft, and defining a vent passage to at least partially vent the milk passage bore; and a flow dimple defined in the barbed end and disposed in the milk passage bore.
2. The short milk tube of claim 1, wherein the flow dimple is an oval-shaped recess with rounded shoulders.
3. The short milk tube of claim 1, wherein the barbed end further defines a second flow dimple spaced apart from the flow dimple and disposed in the milk passage bore.
4. The short milk tube of claim 1, wherein the barbed end further defines a plurality of additional flow dimples disposed in the milk passage bore.
5. The short milk tube of claim 1, wherein the shaft includes a fillet adjacent to the cap.
6. The short milk tube of claim 1, wherein the vent passage includes a first portion with a first vent diameter and a second portion with a second vent diameter.
7. The short milk tube of claim 1, wherein the vent passage includes a first portion with a first vent diameter adjacent to a cap end, and a second portion with a second vent diameter adjacent to a barbed end, and the second vent diameter is larger than the first vent diameter.
8. The short milk tube of claim 1, and further comprising: a vent plug seat lip extending outwardly above the wall to a first dimension and at least partially engaged with the vent plug cap.
9. The short milk tube of claim 1, and further comprising: a vent plug seat lip extending outwardly above the wall to a first dimension and at least partially engaged with the vent plug cap, and wherein the cap includes a debris barrier at least partially surrounding the vent passage and extending away from the cap to the first dimension.
10. The short milk tube of claim 1, and wherein the wall further defines: an interior vent plug recess defined in an inner wall surface, and the vent plug barbed end is at least partially disposed in the interior vent plug recess.
11. The short milk tube of claim 1, wherein: the wall defines an exterior vent seat in which the cap is at least partially disposed, and an interior vent seat in which the barbed end is at least partially disposed.
12. The short milk tube of claim 1, wherein: the wall defines an exterior vent seat in which the cap is at least partially disposed, and an interior vent seat in which the barbed end is at least partially disposed, and the interior vent seat defines an upstream flow channel.
13. The short milk tube of claim 1, wherein the wall defines an inner wall surface defining: an upstream transition channel; and an interior vent plug seat downstream from the upstream transition channel.
14. The short milk tube of claim 1, wherein the wall defines an inner wall surface defining: a downstream transition channel; and an interior vent plug seat upstream from the downstream transition channel.
15. The short milk tube of claim 1, wherein the wall defines an inner wall surface defining: an upstream transition channel; a downstream transition channel; and an interior vent plug seat disposed between the upstream transition channel and the downstream transition channel.
16. A vent plug for a short milk tube barrel having a wall with an upstream end and a downstream end and defining a milk passage bore, and the wall defines a vent plug mounting hole into the milk passage bore, the vent plug comprising: a cap, a shaft joined to the cap, and a barbed end joined to the shaft, and defining a vent passage to at least partially vent the milk passage bore and a flow dimple defined by the barbed end and disposed to be positioned in the milk passage bore.
17. The vent plug of claim 16, wherein the vent plug cap includes a debris dome extending away from the shaft and through which the vent passage extends.
18. The vent plug of claim 16, wherein the flow dimple is at least partially defined by rounded shoulders.
19. The vent plug of claim 16, wherein the barbed end further defines a second flow dimple spaced apart from the flow dimple and disposed to be positioned in a milk passage bore.
20. The vent plug of claim 16, wherein the barbed end further defines a plurality of additional flow dimples spaced apart from one another.
21. The vent plug of claim 16, wherein the shaft includes a fillet adjacent to the cap.
22. The vent plug of claim 16, wherein the vent passage includes a first portion with a first flow diameter and a section portion with a second flow diameter.
23. The vent plug claim 16, wherein the vent passage includes a first portion with a first flow diameter adjacent to a cap end, and a second portion with a second flow diameter adjacent to a barbed end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
[0053] In the following detailed description of the drawings, the same reference numeral will be used to identify the same or similar elements in each of the figures.
[0054] For context, illustrated generally in
[0055] During milking, a dairy animal teat is inserted through an upper teat opening 96 of the teat cup liner 34. Just before and during milking, a constant vacuum is applied inside the milker unit 30 to attach the liner 34 and shell 32 to the teat and then draw milk through the liner 34, the short milk tube 38, the milking claw 42 and the bowl 44, and out of the milk bowl outlet 45. The weight of the milker unit 30 is supported by the teats because of the constant vacuum being applied inside the milker unit 30. Nonetheless, excessive vacuum in the milker unit 30 could cause dairy animal discomfort and even damage animal teats.
[0056] The shell 32 (sometimes referred to in the art as a “teat cup”) is a relatively rigid cup typically made of stainless steel or other suitable material. The teat cup liner 34 is disposed inside the shell 32, and a pulsation chamber is defined in the space between the shell 32 and the liner 34. A distribution manifold for vacuum is mounted on the milking claw 42 connects a vacuum supply from a long pulsation hose to the short pulsation hoses 50 connected to each teat shell (cup) 32. The pulsation acting on the pulsation chamber moves the liner 34 in and out of contact with the animal teat to milk the animal. A hanger 60 is also provided on the milking claw 42 to support the milker unit 30 from a milker unit detacher mechanism (not illustrated) when not milking.
[0057] Depicted in
[0058] The liner 34 can also include an integral short milk tube 38 joined to the barrel 80 and having a teat claw connecting end 70. The short milk tube 38 is an optional extension of the liner 34, and in other embodiments, the short milk tube 38 can be a separate item that extends between the liner 34 to the milk collecting bowl 44.
[0059] As depicted in
[0060] The mouthpiece 74 further includes a downwardly extending skirt 98 that extends downward and is spaced apart from the liner barrel 80 so that an upper end of the shell 32 (described below) can fit between the liner barrel 80 and the mouthpiece skirt 98, (see
[0061] Preferably, and as illustrated, the teat claw connecting end 70 includes an end connector 72 of the type described and depicted in U.S. patent application Ser. No. 16/946,646, which is incorporated herein by reference, but other types of short milk tube connector ends can be used with the present invention.
[0062] The liner barrel 80 defines a longitudinal axis 82 (
[0063] The liner barrel 80, and particularly the upper locking ring 84 of the liner 34, preferably defines two pairs of alignment recesses 90 (
[0064] Once the liner 34 is installed, it is preferably tensioned somewhat along the longitudinal axis 82, due to the relative size of the shell 32 and the liner barrel 80. This is sometimes referred to as “pretensioning” and it improves liner performance. A second alignment feature can be formed in the lower locking ring 88 or elsewhere to avoid twisting the liner barrel 80 during installation.
[0065] As seen in
[0066] The air vent plug mounting hole 120 (
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[0068] In preferred embodiments, the lip 128 and stiffeners 132 include drain gaps 136 (
[0069] In the present invention, the air vent plug mounting hole 120 is preferably formed simultaneously with the formation of the short milk tube 38 in a tapered shape, as seen in
[0070] As seen in
[0071] The air vent plug 140 includes a cap 144, a shaft 146, and a barbed end 148 through which a defined vent passage 150 is formed. The air vent plug 140 is used to ensure that the vent passage 150 remains open and is of a predetermined size. The air vent plug 140 is made of a relatively rigid or robust material (such as Grilamid TR90, for example), as compared to the more flexible material used for the short milk tube 38, to ensure that the vent passage 150 remains open and is a consistent vent opening size. Preferably, the vent plug shaft 146 is sized to substantially match the thickness of the short milk tube wall 106, or is slightly shorter than the wall 106 thickness to ensure a snug fit. Additionally, to reduce stress concentrations on the short milk tube wall 106 at the air vent plug mounting hole 120, a cap fillet 152, and a barbed end fillet 155 are formed in the shaft 146, as illustrated.
[0072] The air vent plug cap 144, as illustrated, includes a notch 145 that results from the forming process, as illustrated in
[0073] To further ensure a good mating surface between the short milk tube 38 and the air vent plug 140, the air plug vent seat 122 preferably includes the exterior vent plug seat 124 shaped and sized to mate with the underside of the vent plug cap 144. For example, the exterior vent plug seat 124 can be a recess with a flat bottom to match the underside of the vent plug cap 144, (
[0074] Also preferably, and as seen in
[0075] The portion of the short milk tube wall 106 in which the air vent plug seat 122 is formed can be thicker 154 than other portions of the short milk tube wall 106 for strength and to provide material in which to form the upstream recessed flow transition channel 156 and the downstream recessed flow transition channel 158, and to reduce bending in the area of the air vent plug assembly 138. (See
[0076] As seen in
[0077] To reduce interference of the milk flow, the present invention includes a barbed end 148 with at least one, but preferably, a number of flow dimples 160 formed in a surface over which milk flows. (
[0078] In the illustrated embodiment, the flow dimples 160 are spaced-apart, and are oval-shaped with rounded shoulders 162 with sliding surfaces 164 in between the flow dimples 160. The flow dimples 160 are preferably uniformly spaced apart, but the number, shape, and spacing of the flow dimples 160 can be modified and still be within the scope of the present invention. The flow dimples 160 preferably extend along the barbed end 148 between the vent passage 150 and an angular surface 166 that serves as a transition region between the flow dimples 160 and a recess ring 170 that is preferably disposed in a recessed interior vent plug seat 126 of the short milk tube wall 106. The recess ring 170 can fit snuggly in the recessed interior vent plug seat 126 or, preferably, there is space around the recess ring 170 so that the rinsing fluids could reach the recess ring 170 for improved sanitation. This shape helps prevent milk collecting in the interior vent plug seat 126 and next to the air vent plug 140.
[0079] In addition, the barbed end 148 must be shaped to be pressed through the air vent plug mounting hole 120 without tearing the short milk tube 106. Thus, the barbed end 148 must not stretch the short milk tube hole 120 beyond a yield point for the material, but it must be large enough to hold the air vent plug 140 in place. The sliding surfaces 164 between the flow dimples 160 assist in this process by providing a uniform and smooth surface to stretch the air vent plug mounting hole 120 without stress concentrations or high friction. Further, the barbed end 148 is preferably shaped to provide a low profile and not extend into the short milk tube wall 106 and interfere with milk flow. Thus, the shape for insertion and the holding force necessary to maintain the air vent plug 140 in place, is as illustrated.
[0080] The flow dimples 160 are enough by themselves to improve flow characteristics for milk flowing past the barbed end 148. Nonetheless, the rounded shoulders 162, the angular surface 166, the use of a recess ring 170 disposed in the interior vent plug seat 126, and the transition channels 156 and 158, each and in combination with each other, and the flow dimples 160 improve milk flow characteristics through the short milk tube 34.
[0081] To further enhance flow characteristics, the barbed end can be formed in a lower profile shape, but this translates into a reduced vent passage length which can affect the degree to which the short milk tube 34 is vented.
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[0083] The present invention (
[0084] Referring to
[0085] Air flow amounts and rates are dependent on the length and diameter of the air vent passage 150, and in particular, the first portion 151. For example, a preferred air vent passage 150 is about 9.6 mm long from the top of the cap 144 to the bottom of the barbed end 148. The primary air flow controlling portion is the first portion 151, and it is preferably about 0.6 mm in diameter and between about 0.99 mm and about 2.5 mm long, and more preferably between about 1.6 mm and about 2.5 mm long. The second portion 153 is preferably about 0.9 mm in diameter and accounts for the remaining length of the air vent passage 150 length. Further, the second portion 153 is preferably tapered outward slightly as it extends through the barbed end 148 to facilitate molding and the other air flow and anti-clog features described herein. In one embodiment, the taper is about 0.9 mm to about 1.00 mm at the open end.
[0086] The term “about” is used herein to allow for variances in molding operations and material properties. For example, a diameter of 0.60 mm could vary by plus or minus 0.1 mm.
[0087] The first portion 151 can limit the size and amount of debris that can enter the air vent passage 150, and the second portion 153 can provide an ample air passage even when some debris enters the second portion 153. Further, the small debris entering the first portion 151 will more easily pass through the larger second portion 153, so that it is less likely the air vent passage 150 will be clogged.
[0088] As stated above, the exterior vent seat 124 can also include a lip 128 that extends outwardly a distance d (
[0089] Preferably, the lip 128 can also include an overlay portion 130 (
[0090] A debris dome 174 is preferably added to the cap 144 to extend outwardly from the cap 144 so that the total dimension of the cap 144 and debris dome 174 is substantially the same as the distance d, which is the distance the lip 128 extends from the short milk tube wall 106. The debris dome 174 therefore minimizes the chance for dirt and debris to lodge around the vent plug mounting hole 120 and air vent plug 140. The debris dome 174 can extend outwardly more or less than the distance d and still serve this function.
[0091] As seen in
[0092] The debris dome 174 also proved an extension to the vent passage 150 that can offset the loss of the vet passage length that results when the barned end 148 is used with a reduced profile (shorter) in the milk flow path.
[0093] The stiffener 132 can extend above the surface of the short milk tube 38, either on an internal surface or an external surface, as illustrated. The stiffener 132 can also be flush with the surface of the short milk tube 38 and be made of different and more rigid material than is used in the short milk tube 38).
[0094] The stiffener 132 can be any desired shape to compliment the shape of the vent or the vent plug or accommodate forces that are expected to act on the short milk tube 38 and control bending as desired. There may even be multiple parts or rows of lips or there may be lips of different heights to protect the vent plug mounting hole 120 and air vent plug 140 from impact from different directions. The stiffener 132 can even aid in resisting twisting of the short milk tube 38 around the longitudinal axis 82 of the short milk tube 38.
[0095] Although depicted as being positioned close to the vent, the lip 128 can be spaced apart from the air vent plug mounting hole 120 to allow an operator to grab the vent plug cap 144 for removal, if necessary.
[0096] Preferably, the liner 34 is made of silicone, and the air vent plug 140 is made of Grilamid TR90, but any other suitable liner material, and preferably approved by the Food and Drug Administration, can be used.
[0097] The foregoing detailed description of the drawings is provided for a better understanding of the present invention. Nothing therein is intended to unduly limit the scope of the following claims and no unnecessary limitations should be read into the following claims.