Adjustable concrete form brace and reinforcement bar hanger
10570632 ยท 2020-02-25
Inventors
Cpc classification
E04G21/185
FIXED CONSTRUCTIONS
E04C5/16
FIXED CONSTRUCTIONS
E04G17/02
FIXED CONSTRUCTIONS
E04G17/14
FIXED CONSTRUCTIONS
E04C5/168
FIXED CONSTRUCTIONS
International classification
Abstract
An adjustable concrete form brace includes a horizontal adaptable extension member. A first lower brace element and a second lower brace element opposing the first lower brace element each have a horizontal insertion channel adapted to receive the horizontal extension member. A first upper brace element and second upper brace element are attached to the first lower brace element and the second lower brace element respectively. Each of the lower brace members include a saddle, and each saddle is adapted to retain one or more reinforcement bars. The first upper brace element and second upper brace element each include a form retaining element.
Claims
1. An adjustable concrete form brace comprising: a first upper brace element includes a first upper horizontal element attached to a first upper vertical element; the first upper horizontal element includes a first upper horizontal insertion channel for receiving a first form retaining element; a second upper brace element includes a second upper horizontal element attached to a second upper vertical element; the second upper horizontal element includes a second upper horizontal insertion channel for receiving a second form retaining element; where the first form retaining element and second form retaining element are each adapted to separately adjustably engage with one of two opposing forms so as to brace the two opposing forms; a first lower brace element includes a first lower vertical element and a first lower horizontal element attached at their corners; where the first lower vertical element includes a first lower vertical insertion channel adapted to receive the first upper vertical element, wherein the first upper vertical element includes a first locking mechanism adapted to lock into different positions of the first lower vertical insertion channel allowing the first upper vertical element to be locked at one of a set of predetermined lengths; a second lower brace element opposing the first lower brace element includes a second lower vertical element and a second lower horizontal element attached at their corners, where the second lower horizontal element is adapted to mate with the first lower horizontal lower brace element; where the second lower vertical element includes a second lower vertical insertion channel adapted to receive the second upper vertical element, wherein the second upper vertical element includes a second locking mechanism adapted to lock into different positions of the second vertical insertion channel to allow the second upper vertical element to be locked at one of a set of predetermined vertical lengths; and wherein each of the first and second lower brace elements include at least one saddle, wherein each saddle is adapted to retain one or more reinforcement bars.
2. The adjustable concrete form brace of claim 1 further comprising: a first web attached between the first horizontal elements and the first upper vertical element; and a second web attached between the second horizontal elements and the second upper vertical element.
3. The adjustable concrete form brace of claim 1: wherein the first upper horizontal insertion channel includes a first plurality of upper attachment positions and the first form retaining element (30) includes a first plurality of biased locking mechanisms adapted to snap into the attachment positions thereby enabling positioning the first form retaining element at different horizontal lengths; and wherein the second upper horizontal insertion channel includes a second plurality of upper attachment positions and the second form retaining element includes a second plurality of biased locking mechanisms adapted to snap into the attachment positions thereby enabling positioning the second form retaining element at different horizontal lengths.
4. The adjustable concrete form brace of claim 1 where the first lower horizontal element includes a lower insertion channel having a set of first lower horizontal locking apertures; the second lower horizontal element includes an extension member having a set of second lower horizontal biased locking mechanisms; and where the second lower horizontal element is adapted to be inserted into the lower insertion channel so that the set of biased locking mechanisms engages the set of first lower horizontal locking apertures to enable positioning of the second lower horizontal element at varying lengths.
5. A kit for an adjustable concrete form brace comprising: a first upper brace element including a first upper horizontal element attached to a first upper vertical element; the first upper horizontal element including a first upper horizontal insertion channel for receiving a first form retaining element; a second upper brace element including a second upper horizontal element attached to a second upper vertical element; the second upper horizontal element including a second upper horizontal insertion channel for receiving a second form retaining element; where the first form retaining element and second form retaining element are each adapted to separately adjustably engage with one of two opposing forms so as to brace the two opposing forms; a first lower brace element includes a first lower vertical element and a first lower horizontal element attached at their corners; the first lower vertical element including a first lower vertical insertion channel adapted to receive the first upper vertical element, wherein the first upper vertical element includes a first locking mechanism adapted to lock into different positions of the first lower vertical insertion channel allowing the first upper vertical element to be locked at one of a set of predetermined lengths; a second lower brace element opposing the first lower brace element including a second lower vertical element and a second lower horizontal element attached at their corners, where the second lower horizontal brace element is adapted to mate with the first horizontal lower brace element; where the second lower vertical element includes a second lower vertical insertion channel adapted to receive the second upper vertical element, wherein the second upper vertical element includes a second locking mechanism adapted to lock into different positions of the second vertical insertion channel to allow the second upper vertical element to be locked at one of a set of predetermined vertical lengths; and wherein each of the first and second lower brace elements include at least one saddle, wherein each saddle is adapted to retain one or more reinforcement bars.
6. The kit of claim 5 further comprising: a first web attached between the first horizontal elements and the first upper vertical element; and a second web attached between the second horizontal elements and the second upper vertical element.
7. The kit of claim 5 wherein the first upper brace element and second upper brace element are integrated into the first lower brace element and the second lower brace element respectively.
8. The kit of claim 5: wherein the first upper horizontal insertion channel includes a first plurality of upper attachment positions and the first form retaining element includes a first plurality of biased locking mechanisms adapted to snap into the attachment positions thereby enabling positioning the first form retaining element at different horizontal lengths; and wherein the second upper horizontal insertion channel includes a second plurality of upper attachment positions and the second form retaining element includes a second plurality of biased locking mechanisms adapted to snap into the attachment positions thereby enabling positioning the second form retaining element at different horizontal lengths.
9. The kit of claim 5 where the first lower horizontal element includes a lower insertion channel having a set of first lower horizontal locking apertures; the second lower horizontal element includes an extension member having a set of second lower horizontal biased locking mechanisms; and where the second lower horizontal element is adapted to be inserted into the lower insertion channel so that the set of biased locking mechanisms engages the set of first lower horizontal locking apertures to enable positioning of the second lower horizontal element at varying lengths.
10. An adjustable concrete form brace comprising: a first upper brace element includes a first upper horizontal element attached to a first upper vertical element; the first upper horizontal element includes a first upper horizontal insertion channel for receiving a first form retaining element; a second upper brace element includes a second upper horizontal element attached to a second upper vertical element; the second upper horizontal element includes a second upper horizontal insertion channel for receiving a second form retaining element; where the first form retaining element and second form retaining element are each adapted to separately adjustably engage with one of two opposing forms so as to brace the two opposing forms; wherein the first upper horizontal insertion channel includes a first plurality of upper attachment positions and the first form retaining element includes a first plurality of biased locking mechanisms adapted to snap into the attachment positions thereby enabling positioning the first form retaining element at different horizontal lengths; wherein the second upper horizontal insertion channel includes a second plurality of upper attachment positions and the second form retaining element includes a second plurality of biased locking mechanisms adapted to snap into the attachment positions thereby enabling positioning the second form retaining element at different horizontal lengths; a first lower brace element includes a first lower vertical element and a first lower horizontal element attached at their corners; where the first lower vertical element includes a first vertical insertion channel adapted to receive the first upper vertical element, wherein the first upper vertical element includes a first locking mechanism adapted to lock into different positions of the first vertical insertion channel allowing the first upper vertical element to be locked at one of a set of predetermined lengths; a second lower brace element opposing the first lower brace element includes a second lower vertical element and a second lower horizontal element attached at their corners, where the second horizontal lower brace element is adapted to mate with the first horizontal lower brace element; where the second lower vertical element includes a second lower vertical insertion channel adapted to receive the second upper vertical element, wherein the second upper vertical element includes a second locking mechanism adapted to lock into different positions of the second vertical insertion channel to allow the second upper vertical element to be locked at one of a set of predetermined vertical lengths; and wherein each of the first and second lower brace elements include at least one saddle, wherein each saddle is adapted to retain one or more reinforcement bars.
11. The adjustable concrete form brace of claim 10 further comprising: a first web attached between the first horizontal elements and the first upper vertical element; and a second web attached between the second horizontal elements and the second upper vertical element.
12. The adjustable concrete form brace of claim 10 where the first lower horizontal element includes a lower insertion channel having a set of first lower horizontal locking apertures; the second lower horizontal element includes an extension member having a set of second lower horizontal biased locking mechanisms; and where the second lower horizontal element is adapted to be inserted into the lower insertion channel so that the set of biased locking mechanisms engages the set of first lower horizontal locking apertures to enable positioning of the second lower horizontal element at varying lengths.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) While the novel features of the invention are set forth with particularity in the appended claims, the invention, both as to organization and content, will be better understood and appreciated, along with other objects and features thereof, from the following detailed description taken in conjunction with the drawings, in which:
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(17) In the drawings, identical reference numbers call out similar elements or components. The sizes and relative positions of elements in the drawings are not necessarily drawn to scale. For example, the shapes of various elements and angles are not drawn to scale, and some of these elements are arbitrarily enlarged and positioned to improve drawing legibility. Further, the particular shapes of the elements as drawn, are not necessarily intended to convey any information regarding the actual shape of the particular elements, and have been solely selected for ease of recognition in the drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(18) The following disclosure describes an adjustable concrete form brace. Several features of methods and systems in accordance with example embodiments are set forth and described in the figures. It will be appreciated that methods and systems in accordance with other example embodiments can include additional procedures or features different than those shown in the figures. Example embodiments are described herein with respect to an adjustable concrete form brace for use in pouring concrete footings. However, it will be understood that these examples are for the purpose of illustrating the principles, and that the invention is not so limited.
Definitions
(19) Generally, as used herein, the following terms have the following meanings, unless the use in context dictates otherwise:
(20) The use of the word a or an when used in conjunction with the term comprising in the claims or the specification means one or more than one, unless the context dictates otherwise. The term about means the stated value plus or minus the margin of error of measurement or plus or minus 10% if no method of measurement is indicated. The use of the term or in the claims is used to mean and/or unless explicitly indicated to refer to alternatives only or if the alternatives are mutually exclusive. The terms comprise, have, include and contain (and their variants) are open-ended linking verbs and allow the addition of other elements when used in a claim.
(21) Reference throughout this specification to one example or an example embodiment, one embodiment, an embodiment or combinations and/or variations of these terms means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the present disclosure. Thus, the appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
DETAILED DESCRIPTION OF THE FIGURES
(22) Referring now to
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(25) Each of the lower brace members 10, 12 may advantageously include saddles 20, 22, 24, 26 in which reinforcement bars 73 may be constrained or retained. The saddles 20, 22, 24, 26 may be extruded as part of the process of manufacturing the various parts, or may be attached separately using conventional techniques. The saddles 20, 22, 24, 26 may advantageously be made to accommodate at least two reinforcement bars laying lengthwise inside of the saddles. This allows reinforcement bars to overlap at the ends as required by most building codes.
(26) The second lower brace element 12 is constructed substantially similarly to the first lower brace element 10 with a few differences. In a departure from the construction of the first lower brace element 10, the second lower brace element includes a horizontal lower brace element 68. Depending on the locking scheme used, one of the brace elements may not require detents. For example, an affixed extension member 70 may be constructed to protrude lengthwise in line with the horizontal lower brace element 68 to provide added length. The extension member 70 advantageously includes locking snap tabs 72 adapted to mate with the detents 54. In operation, the extension member 70 allows the combination of the first and second brace members to be adjusted in width as needed. Extension member 70 may include screw holes 55 which are used as needed when installing. Other members may also include screw holes although not all are shown here in order to simplify the drawings to promote understanding of the general concepts of the disclosed example.
(27) The first and second upper brace elements 7, 9, each comprise a horizontal upper element 14, 16 respectively having apertures 15 for concrete flow through purposes. The horizontal elements 14, 16 are each attached to an upper vertical element 56, 58 respectively. The upper vertical elements 56, 58 may advantageously be attached perpendicularly to the upper horizontal elements. Inserted into each upper horizontal element 14, 16 is a form retaining element 30. The form retaining element 30 includes a downward protruding elongated attachment member 32 having a lip 34. A web 62 is attached between each upper horizontal element 14, 16 and each upper vertical element 56, 58. The web 62 is bounded and further supported by an arcuate support 60 attached between the upper horizontal and vertical elements for added strength. As indicated by downward arrows 66 (showing direction only and not part of the device), the upper brace elements have an outside perimeter sufficiently small to be inserted into a channel inside of the vertical lower brace element 11. A similar channel is in the vertical lower brace element 11 for lower brace 12. When lowered, the attachment members 32 will engage forms 40, where the forms 40 are typically boards or steel plates delineating the borders of a foundation or footings.
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(40) Having described the configuration of the example embodiments, it will now be useful to the understanding of the invention to describe how the various components are manufactured. The devices can be constructed from any material having properties that make the material satisfactory for use with concrete and provide sufficient strength to support the form side walls against deformation under hydrostatic pressure. For example, the brace components may preferably be fabricated using techniques such as casting or injection molding, and fabricated from a variety of materials, such as metal, plastic or the like.
(41) The invention has been described herein in considerable detail in order to comply with the Patent Statutes and to provide those skilled in the art with the information needed to apply the novel principles of the present invention, and to construct and use such exemplary and specialized components as are required. However, it is to be understood that the invention may be carried out by different equipment, and devices, and that various modifications, both as to the equipment details and operating procedures, may be accomplished without departing from the true spirit and scope of the present invention.