DRIVE DEVICE FOR A WINDOW LIFT, HAVING AN OBLIQUELY EXTENDING SHAFT AXIS
20200056416 ยท 2020-02-20
Assignee
Inventors
Cpc classification
F16H7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E05Y2800/00
FIXED CONSTRUCTIONS
F16H1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H55/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A drive device for adjusting a cover element of a vehicle, for use in a window lift apparatus, including a gearing element rotatable about a rotation axis and a motor unit which has an input shaft rotatable about a shaft axis for driving the gearing element. The shaft axis of the input shaft is oriented at an oblique angle to the rotation axis of the gearing element.
Claims
1. A drive apparatus, for adjusting a covering element of a vehicle, including a window lifter device, the drive apparatus comprising: a transmission element which is rotatable about an axis of rotation; and a motor unit provided with a drive shaft configured to rotate about a shaft axis and drive the transmission element, and wherein the shaft axis of the drive shaft is oriented at an oblique angle relative to the axis of rotation of the transmission element.
2. The drive apparatus of claim 1, wherein the transmission element is a constituent part of a two-stage transmission for driving the covering element.
3. The drive apparatus of claim 1, wherein the transmission element is a drive gear operatively connected to an output element for adjusting the covering element and wherein the drive gear meshes with the drive shaft.
4. The drive apparatus of claim 3, wherein the output element is a cable drum configured to rotate about the axis of rotation and to adjust a traction element operatively connected to a vehicle part.
5. The drive apparatus of claim 3, further comprising a drive worm arranged on the drive shaft and including a worm toothing wherein the worm toothing meshes with a toothing of the drive gear.
6. The drive apparatus of claim 5, wherein the worm toothing has a pitch angle which is equal to an angle () formed by a transverse axis, extending transversely with respect to the axis of rotation, and the shaft axis.
7. The drive apparatus of claim 5, wherein the toothing of the drive gear is formed as a straight toothing.
8. The drive apparatus of claim 3, wherein the output element is mounted on a first bearing element of an exit housing disposed on a first side of a carrier element and the drive gear is mounted on a second bearing element of a drive housing at a second side, averted from the first side, of the carrier element.
9. The drive apparatus of claim 8, wherein the exit housing and the drive housing are fastened to one another by means of a fastening element configured to axially brace the first bearing element and the second bearing element.
10. The drive apparatus of claim 1, wherein the motor unit includes an electric motor provided with a stator and a rotor each enclosed in a motor pot.
11. The drive apparatus of claim 10, further comprising a carrier element wherein the motor unit is configured to bear on the carrier element and includes a protuberance, wherein the motor pot projects into the protuberance.
12. The drive apparatus of claim 10, wherein the rotor is an external rotor configured to rotate with respect to the shaft axis, outside the stator.
13. A drive apparatus for use in a vehicle window lifter, the drive apparatus comprising: a drive gear, including a plurality of gear teeth, configured to rotate about a first rotational axis; and a motor provided with a drive shaft, including a plurality of worm teeth, configured to rotate about a second rotational axis and drive the drive gear about the first rotational axis, wherein the second rotational axis and a transverse axis, transverse to the first rotational axis, define a first angle, wherein the plurality of worm teeth defines a pitch angle, and wherein the pitch angle equals the first angle.
14. The drive apparatus of claim 13, wherein the each of the gear teeth of the plurality of gear teeth are formed by straight gear teeth.
15. The drive apparatus of claim 13, further comprising a housing wherein the housing forms a motor pot configured to receive a rotor and a stator of the motor.
16. A drive apparatus for use in a vehicle window lifter, the drive apparatus comprising: a housing provided with a motor pot; a motor provided with a stator and a rotor wherein the stator and the rotor are each disposed in the motor pot; a drive gear, including a plurality of gear teeth, configured to rotate about a first rotational axis; and a drive shaft, including a plurality of worm teeth, configured to rotate about a second rotational axis and drive the drive gear about the first rotational axis, wherein the second rotational axis extends in an oblique direction with respect to the first rotational axis.
17. The drive apparatus of claim 16, further comprising an exit housing provided with a first bearing element, wherein an output element, configured to adjust a cable to move a window pane, is rotationally coupled to the first bearing element.
18. The drive apparatus of claim 17, wherein the housing includes a second bearing element, wherein the drive gear is rotatably coupled to the second bearing element.
19. The drive apparatus of claim 18, further comprising a fastening element, wherein the fastening element extends through the first bearing element and the second bearing element.
20. The drive apparatus of claim 18, further comprising a carrier element, wherein the carrier element is disposed between the first bearing element and the second bearing element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The concept on which the invention is based will be discussed in more detail below on the basis of the exemplary embodiments illustrated in the figures, in which:
[0019]
[0020]
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[0022]
[0023]
[0024]
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[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
DETAILED DESCRIPTION
[0034] As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
[0035] In the case of a window lifter, it is for example possible for one or more guide rails to be arranged on an assembly carrier of a door module, on which guide rails there is guided in each case one driver which is coupled to a window pane. The driver is coupled by means of a flexible traction cable, which is designed for transmitting (exclusively) tensile forces, to the drive apparatus, wherein the traction cable is arranged on the cable drum such that, during a rotational movement of the cable drum, the traction cable is, with one end, wound onto the cable drum and is, with another end, unwound from the cable drum. A displacement of a cable loop formed by the traction cable thus occurs, together with a corresponding movement of the driver along the respectively associated guide rail. Driven by the drive apparatus, the window pane can thus be adjusted, for example in order to open or close a window opening on a vehicle side door.
[0036] In the case of a drive known from DE 10 2004 044 863 A1 for an adjusting device in a motor vehicle, a cable drum is arranged on a bearing dome of a drive housing, wherein the drive housing is connected by means of a fastening element in the form of a screw to a carrier element in the form of an assembly carrier.
[0037] A drive apparatus for a window lifter, which is for example to be installed on a carrier element in the form of an assembly carrier of a door module on a vehicle side door and which is thus to be enclosed within a vehicle side door, should exhibit advantageous operating characteristics, in particular smooth running characteristics with little excitation of vibrations on the carrier element, and should furthermore efficiently utilize the available structural space. Here, there is a demand for the drive apparatus to be of compact design, wherein the drive apparatus must however provide a torque sufficient to ensure a reliable adjustment of the adjustable part for adjustment, for example of the window pane, possibly even in the case of resistances to movement in the system, for example for the run-in into a seal or the like. In general, the available torque is in this case also dependent on the structural size of the electric motor. That is to say, an electric motor with a larger rotor diameter and/or a larger rotor length can provide a greater torque.
[0038] In the case of a conventional drive apparatus for a window lifter, such as is known for example from DE 10 2004 044 863 A1, the shaft axis of the drive shaft extends transversely with respect to an axis of rotation of a drive gear and a cable drum. This arrangement of the drive shaft relative to the cable drum restricts the possibilities for the positioning of the motor unit of the drive apparatus on a carrier element, such that the available structural space is significantly predefined in this way.
[0039]
[0040] An adjusting device of said type in the form of a window lifter, illustrated by way of example in
[0041] During operation, a motor unit of the drive apparatus 1 drives the cable drum 3 such that the traction cable 10 is, with one end, wound onto the cable drum 3 and is, with the other end, unwound from the cable drum 3. The cable loop formed by the traction cable 10 is thus displaced without a change in the freely extending cable length, which has the effect that the drivers 12 are moved in the same direction on the guide rails 11, and the window pane 13 is thus adjusted along the guide rails 11.
[0042] In the exemplary embodiment as per
[0043] The drive apparatus 1 of the exemplary embodiment as per
[0044] The cable drum 3 on the first side of the carrier element 4 is, when arranged as intended for example on a vehicle door of a vehicle, arranged in a wet space of the vehicle door. By contrast, the drive housing 7 is situated in the dry space of the vehicle door. The separation between wet space and dry space may be produced by the carrier element 4, and it may provide an interface between the drive gear 6 and the cable drum 3 to be sealed off in moisture-tight fashion, such that no moisture can pass from the wet space into the dry space.
[0045] The cable exit housing 2 has a base 20, a cylindrical bearing element 22 which protrudes centrally from the base 20 and which is in the form of a bearing dome, and housing portions 21 which are radially spaced apart from the bearing element 22 and which are in the form of housing webs extending parallel to the cylindrical bearing element 22. The cable drum 3 is borne rotatably on the bearing element 22 and, here, is enclosed by the cable exit housing 2 such that the cable drum 3 is held on the carrier element 4.
[0046] The cable drum 3 has a body 30 and, on the circumferential shell surface of the body 30, a cable groove 300 which is formed into the body 30 and which serves for receiving the traction cable 10. With an internal gear 31, the cable drum 3 is inserted into an opening 41 of the carrier element 4 and is connected rotationally conjointly to the drive gear 6, such that a rotational movement of the drive gear 6 leads to a rotational movement of the cable drum 3.
[0047] The drive housing 7 is mounted, with the interposition of a sealing element 5, onto the other, second side of the carrier element 4, and has a housing pot 70 with a bearing element 72 formed centrally therein, which bearing element is in the form of a cylindrical bearing dome which engages through an opening 62 of the drive gear 6 and thereby rotatably bears the drive gear 6. The housing pot 70 is adjoined by a worm housing 74, in which there is situated a drive worm 81 which is connected rotationally conjointly to a drive shaft 800 of an electric motor 80 of the motor unit 8 and which is in meshing engagement, by a worm toothing, with an external toothing 600 of a body 60 of the drive gear 6. The drive shaft 800 is borne, by a bearing 82 at its end averted from the electric motor 80, in the worm housing 74. Here, the electric motor 80 is situated in a motor pot 73 of the drive housing 7, which is closed off to the outside by a housing cover 75.
[0048] The drive housing 7 furthermore has an electronics housing 76 in which a circuit board 760 with control electronics arranged thereon is enclosed. The electronics housing 76 is closed off to the outside by a housing plate 761 with a plug connector 762 arranged thereon for the electrical connection of the electronics of the circuit board 760.
[0049] The drive gear 6 has, protruding axially from the body 60, a connecting gear 61 with an external toothing 610 formed thereon, which connecting gear engages with the internal gear 31 of the cable drum 3 such that an internal toothing 310 of the internal gear 31 (see for example
[0050] For the assembly of the drive apparatus 1, the cable exit housing 2 is mounted at one side onto the carrier element 4 and the drive housing 7 is mounted at the other side onto the carrier element 4. The fastening to the carrier element 4 is then performed by virtue of a fastening element 9 in the form of a screw element being inserted into an engagement opening 721 on the bottom side of the drive housing 7 such that the fastening element 9 extends through an opening 720 in the bearing element 72 of the drive housing 7 and engages centrally into an opening 221 within the bearing element 22 of the cable exit housing 2. The fastening element 9 may axially brace the cable exit housing 2 and the drive housing 7 are relative to one another on the bearing elements 22, 72 and are thereby fixed to the carrier element 4.
[0051] For the assembly process, the cable exit housing 2 is mounted onto the first side of the carrier element 4, such that the cable exit housing 2 encloses the cable drum 3 and holds the latter on the carrier element 4. Here, the cable exit housing 2, with its housing portions 21 spaced apart radially from the bearing element 22, comes into contact by way of foot portions 210 with a contact ring 45 which circumferentially surrounds an opening 41 in the carrier element 4. On the contact ring 45, there are formed axially protruding positive-locking elements 42 in the form of web-like pegs which, during the mounting of the cable exit housing 2 onto the carrier element 4, enter into engagement with positive-locking openings 212 (see
[0052] On the inner side of the positive-locking elements 42, there are formed detent recesses 420 (see for example
[0053] In the preassembly position, the cable drum 3 comes to rest by radially protruding rest elements 32 on the upper edge of the internal gear 31 (see for example
[0054] The rest elements 32 serve in particular for securing the position of the cable drum 3 on the carrier element 4 in the preassembly position. After the assembly of the drive apparatus 1 has been completed, the cable drum 3 is connected by the internal gear 31 to the drive gear 6, and is fixed axially between the cable exit housing 2 and the drive housing 7.
[0055] On the inner sides of the housing portions 21, there are arranged axially extending and radially inwardly protruding securing elements 23 which face toward the cable groove 300 on the shell surface of the body 30 and which may slide along said shell surface during operation. These securing elements 23, may ensure that the traction cable 10 received in the cable groove 300 cannot jump out of the cable groove 300.
[0056] The drive housing 7 is mounted onto the other, second side of the carrier element 4 such that the motor pot 73 comes to lie in a protuberance 44 in the surface portion 40 and the worm housing 74 comes to lie in a protuberance 440, which adjoins the former protuberance, in the surface portion 40 (see
[0057] On the positive-locking elements 43 of the carrier element 4, there are arranged engagement portions 51 on a sealing ring 50 of the sealing element 5, such that the positive-locking engagement of the positive-locking elements 43 with the positive-locking openings 710 on the fastening devices 71 is realized with the interposition of the engagement portions 51. This serves for acoustic decoupling.
[0058] On the sealing element 5, there is formed a curved portion 52 which comes to lie in the region of the protuberance 440 for receiving the worm housing 74. The curved portion 52 forms an intermediate layer between the worm housing 74 and the carrier element 4, such that acoustic decoupling of the drive housing 7 from the carrier element 4 is realized in this way too.
[0059] When the drive housing 7 has been mounted onto the carrier element 4 with the interposition of the sealing element 5, the drive housing 7 is braced together with the cable exit housing 2 by the fastening element 9, such that, in this way, the cable exit housing 2 and the drive housing 7 are fixed relative to one another and on the carrier element 4. As can be seen from
[0060] In the exemplary embodiment as per
[0061] The electric motor 80 may, on its stator 83, have for example six, nine, twelve, fifteen, eighteen, twenty-one or twenty-four pole teeth with stator windings 830 arranged thereon. During the operation of the electric motor 80, the stator windings 830 are electrically energized in an electronically commutated manner such that a rotating field revolves at the stator 83. The rotating field interacts with an exciter field, generated by the permanent magnets 840 (with for example four, six, eight, ten, twelve, fourteen or sixteen magnet poles) on the rotor 84, in order to generate a torque, such that the rotor 84 is set in rotational motion about the stator 83.
[0062] The bearing element 85 has a first shank portion 850 which is of cylindrical form and which projects into the stator 83. By contrast, a second cylindrical shank portion 851 projects into the worm housing 74 and is for example pressed together with the worm housing 74 such that, by the bearing element 85, the stator 83 is held in position on the drive housing 7. The drive shaft 800 is mounted rotatably within the bearing element 85.
[0063] As can be seen from the sectional view in
[0064] This will be illustrated on the basis of
[0065]
[0066] If, as, in the variant as per
[0067] In the variant as per
[0068] Accordingly, the diameter of the electric motor 80, determined by the rotor 84 formed as an external rotor, can be increased such that the upper edge of the protuberance 44 lies at the same height as the top side of the base 20, and thus the total height of the structural space required for the electric motor 80 (determined by the height of the protuberance 44 at the first side of the carrier element 4 and the height H of the motor pot 73 at the second side of the carrier element 4) corresponds to the total height H2 of the cable exit housing 2 and of the electronics housing 76. Here, the increase of the rotor diameter 84 makes it possible for the axial length (viewed along the shaft axis W) of the electric motor 80 and of the drive shaft 800 to be reduced, such that the increase of the diameter makes it possible, while maintaining the same torque, to shorten the axial length of the electric motor 80.
[0069] The motor pot 73 that encloses the electric motor 80 is situated in the protuberance 44 on the carrier element 4. By virtue of the fact that the protuberance 44 extends into the space of the cable exit housing 2 at the first side of the carrier element 4 and, for this purpose, projects from the surface element 40, the motor pot 73 canfiguratively speaking and as viewed from the second side, assigned to the drive housing 7, of the carrier element 4be recessed into the carrier element 4. Together with the oblique orientation of the shaft axis W and the increase of the diameter of the electric motor 80, this permits a particularly compact structural form of the drive apparatus 1.
[0070] In a particularly advantageous embodiment, the obliquity of the shaft axis W relative to the axis of rotation D may be selected specifically such that the pitch angle of the worm toothing 810 of the drive worm 81 corresponds exactly to the angle described by the shaft axis W relative to a transverse axis Q pointing transversely with respect to the axis of rotation D, as illustrated in
[0071] As can be seen from
[0072] The drive worm 81 may for example be formed in one piece with the drive shaft 800. It is however also conceivable and possible for the drive worm 81 to be arranged rotationally conjointly, as an additional, separate component, on the drive shaft 800.
[0073] The concept on which the invention is based is not restricted to the exemplary embodiments discussed above, but rather may basically also be realized in a very different manner.
[0074] A drive apparatus of the type described is in particular not restricted to use on a window lifter, but rather may also serve for adjusting some other adjustable element, for example a sliding roof or the like, in a vehicle.
[0075] The drive apparatus can be assembled easily, in particular using one (single) axially bracing fastening element. An assembly process with few assembly steps is realized, which may be simple and expedient with reliable fixing of the cable exit housing and of the drive housing to the carrier element.
LIST OF REFERENCE DESIGNATIONS
[0076] 1 Drive apparatus
[0077] 10 Cable
[0078] 11 Guide rail
[0079] 110, 111 Diverting means
[0080] 12 Driver
[0081] 13 Window pane
[0082] 2 Cable exit housing
[0083] 20 Base
[0084] 200, 201 Structural element (stiffening rib)
[0085] 202 Aperture (material weakening)
[0086] 21 Housing portion
[0087] 210 Foot portion
[0088] 211 Detent element
[0089] 212 Positive-locking opening (slot opening)
[0090] 22 Bearing element (bearing dome)
[0091] 220 Centering cone
[0092] 221 Opening
[0093] 23 Securing element
[0094] 3 Cable drum
[0095] 30 Body
[0096] 300 Cable groove
[0097] 31 Internal gear
[0098] 310 Toothing
[0099] 32 Rest element
[0100] 4 Carrier element (assembly carrier)
[0101] 40 Surface portion
[0102] 41 Opening
[0103] 42 Positive-locking element
[0104] 420 Detent recess
[0105] 43 Positive-locking element
[0106] 44 Protuberance
[0107] 440 Protuberance
[0108] 45 Contact ring
[0109] 46 Rest ring
[0110] 5 Sealing element
[0111] 50 Sealing ring
[0112] 51 Engagement portion
[0113] 52 Curved portion
[0114] 6 Drive gear
[0115] 60 Body
[0116] 600 External toothing
[0117] 61 Connecting gear
[0118] 610 Toothing
[0119] 62 Opening
[0120] 7 Drive housing
[0121] 70 Housing pot
[0122] 71 Fastening device (engagement bushing)
[0123] 710 Positive-locking opening
[0124] 72 Bearing element (bearing dome)
[0125] 720 Opening
[0126] 721 Engagement opening
[0127] 722 Centering engagement
[0128] 73 Motor pot
[0129] 74 Worm housing
[0130] 75 Housing cover
[0131] 76 Electronics housing
[0132] 760 Circuit board
[0133] 761 Housing plate
[0134] 762 Plug connector
[0135] 8 Motor unit
[0136] 80 Electric motor
[0137] 800 Drive shaft
[0138] 81 Drive worm
[0139] 810 Worm toothing
[0140] 82 Bearing
[0141] 83 Stator
[0142] 830 Stator windings
[0143] 84 Rotor
[0144] 840 Magnet
[0145] 85 Bearing element
[0146] 850, 851 Shank portion
[0147] 9 Fastening element
[0148] 90 Shank
[0149] 91 Head
[0150] , Angle
[0151] A Spacing
[0152] D Axis of rotation
[0153] H, H1, H2 Height
[0154] Q Transverse axis
[0155] W Shaft axis
[0156] While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.