METHOD FOR CARRYING OUT COLD-STARTING
20200055520 · 2020-02-20
Inventors
- Rico GLÖCKNER (Pocking, DE)
- Jan-Frederik Kuhn (Friedrichshafen, DE)
- Marcus Hiemer (Meckenbeuren, DE)
- Robert Morrison (Tettnang, DE)
- Andreas WEBER (Immenstaad, DE)
Cpc classification
B60W30/194
PERFORMING OPERATIONS; TRANSPORTING
F16H2061/0232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
F16H47/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2037/0886
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/0213
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W2710/1077
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W30/194
PERFORMING OPERATIONS; TRANSPORTING
B60W10/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for performing a cold start in a vehicle having a power-spat transmission with a hydrostatic element comprising hydrostatic units. Several cold-start steps are performed sequentially for a cold start, the length of at least one of the cold-start steps is adapted depending on a temperature representing the start temperature of the power-split transmission. A state of the power-split transmission deviating from the temperature of the power-split transmission is monitored, during the execution of at least one of the cold-start steps, and, depending on this state, a transition from the respective cold-start steps to the subsequent cold-start step is performed, thus adapting the length of time of the respective cold-start steps.
Claims
1-10. (canceled)
11. A method of performing a cold start in a vehicle having a power-split transmission having a hydrostatic element comprising hydrostatic units, the method comprising: performing several cold-start steps sequentially for a cold start; adapting a length of at least one of the cold-start steps depending on a temperature representing a start temperature of the power-split transmission; monitoring at least one value of an in-transmission sensor of the power-split transmission during execution of at least one of the cold-start steps; and performing a transition from the respective cold-start steps to the subsequent cold-start step depending on the at least one value, thus adapting the length of time of the respective cold-start steps.
12. The method according to claim 11, further comprising, for the cold start, successively performing the cold-start steps listed below: first, performing a pressurization step to pressurize the power-split transmission and to heat the power-split transmission by operating a transmission pump; subsequently, performing a pressure-gauge step to check the pressurization of the power-split transmission; then, performing a first heating step to engage at least one reversing clutch in the power-split transmission and to heat the at least one reversing clutch using power losses incurred in the power-split transmission; subsequently, performing a pulsation step to engage and disengage range clutches of the power-split transmission in a pulsed manner; subsequently, performing a second heating step to heat at least one position control valve of the hydrostatic element in the power-split transmission; and subsequently, performing a drive-off preparation step to check a behavior of the reversing clutches and the hydrostatic element of the power-split transmission and to prepare the power-split transmission for a vehicle driving off.
13. The method according to claim 12, further comprising transitioning, during the pressurization step, from a first partial pressurization step, in which a drive unit is operated at a relatively low drive unit speed, to a second partial pressurization step, in which the drive unit is operated at a relatively high drive unit speed.
14. The method according to claim 13, further comprising transitioning from the first partial pressurization step to the second partial pressurization step depending on at least two pressures in the hydrostatic element.
15. The method according to claim 12, further comprising transitioning from the pressurization step to the pressure-gauge step depending on a minimum length of time of the pressurization step.
16. The method according to claim 12, further comprising transitioning from the pressure-gauge step to the first heating step depending on at least two pressures in the hydrostatic element.
17. The method according to claim 12, further comprising transitioning from the first heating step to the pulsation step depending on a comparison of an actual behavior of the hydrostatic element reacting to a defined actuation thereof and a corresponding target behavior of the hydrostatic element.
18. The method according to claim 12, further comprising transitioning from the pulsation step to the second heating step depending on a definite number of pulsations, which is selected at a beginning of the cold start depending on the temperature representing the start temperature of the power-split transmission.
19. The method according to claim 12, further comprising transitioning from the second heating step to the drive-off preparation step depending on a defined period of time, which is independent of the temperature representing the start temperature of the power-split transmission.
20. The method according to claim 12, further comprising terminating the drive-off preparation step, and thus the cold start, depending on a reduction of differential speed at the reversing clutches during an engagement operation of the reversing clutches and depending on a reaction time developing upon actuation of the hydrostatic element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Preferred developments are presented in the subclaims and the description below. Exemplary embodiments of the invention will be described with reference to the drawings, without being limited thereto. In the figures:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0036] The invention relates to a method for performing a cold start in a vehicle, which has a power-split transmission comprising a hydrostatic element.
[0037] For such a vehicle, a drive unit is coupled to an input shaft of the power-split transmission.
[0038] The power-split transmission comprises a mechanical branch in addition to a hydrostatic branch into which the hydrostatic element is integrated. The mechanical branch and the hydrostatic branch are combined and split, respectively. The power-split transmission can provide at least two driving ranges and thus speeds each for both one forward and one reverse direction, wherein the power-split transmission has reversing clutches and range clutches for that purpose. The hydrostatic element, which is also referred to as hydrostatic element, can be controlled using a position control valve of the former, Pressure sensors can be used to monitor the pressure in the hydrostatic element, which comprises two hydrostatic units acting as pump and motor.
[0039]
[0040] This basic setup is familiar to the person skilled in the art and is known in particular from DE 10 2007 047 194 A1 and from DE 10 2009 045 510 A1.
[0041] To perform a cold start on such a motor vehicle, several cold-start steps are performed in succession. The length of at least one of the cold-start steps depends on a temperature representing the start temperature of the power-split transmission, such as the start temperature of the hydraulic oil of the power-split transmission.
[0042] The start temperature is preferably a temperature measured at the time of engine start or ignition, for instance, the pertinent temperature of the hydraulic oil in the power-split transmission.
[0043] According to the invention, during the execution of at least one cold-start step, one state of the power-split transmission deviating from the temperature of the power-split transmission, in particular the temperature of the hydraulic oil, is monitored. Depending on this state, a transition from the individual cold-start step, in which the state deviating from the temperature of the power-split transmission is monitored, is then made to the subsequent cold-start step, wherein the length of time of the relevant cold-start step, in which the state deviating from the temperature of the power-split transmission is monitored, will be adapted.
[0044] The method according to the invention for performing a cold start is described in detail below with reference to
[0045] In the cold start according to the invention, first a pressurization step 1 is performed to pressurize the power-split transmission in a defined manner, and to heat the power-split transmission using the operation of a transmission pump thereof. In the pressurization step 1, the power-split transmission is heated solely by the gear pump of the former.
[0046] According to
[0047] Accordingly, in the first partial pressurization step 2, the rotational speed of the drive unit and thus of the gear pump is lower than that in the second partial pressurization step 3.
[0048] In block 4 of the signal flow diagram of
[0049] There, provision is made in particular for a minimum dwell time or minimum period of the first partial pressurization step 2, such that the transition from the first partial pressurization step 2 to the second partial pressurization step 3 is only made when the minimum period of the first partial pressurization step 2 has been reached and both pressure sensors also provide measured values that are above a defined threshold or limit.
[0050] During the pressurization step 1, an assessment is made as to whether a minimum dwell time or minimum period has been achieved for the second partial pressurization step 3 as well. In that case and if the corresponding transition condition 5 is fulfilled, starting from the pressurization step 1, that is, from the second partial pressurization step 3, transition is made to a pressure-gauge step 6.
[0051] It should be noted at this point that the minimum dwell times or minimum periods of the first partial pressurization step 2 and of the second partial pressurization step 3 can depend on the start temperature of the power-split transmission or on the start temperature of the hydraulic oil.
[0052] The lower the start temperature, the longer the corresponding minimum dwell times to be selected.
[0053] In
[0054] The viscosity of the hydraulic oil, in particular whether there is high-viscosity or low-viscosity hydraulic oil, can be inferred from the time offset t.
[0055] The time profiles of
[0056] Accordingly, the pressure sensor providing the measuring signal 23 is again an undamped pressure sensor without a hydraulic aperture and the pressure sensor providing the measuring signal 24 is a damped pressure sensor having a hydraulic aperture.
[0057] In
[0058] At the time t3, the measured values 23 and 24 of both pressure sensors reach a threshold value S, such that a transition from the first partial pressurization step 2 to the second partial pressurization step 3 and an increase of the drive unit speed can generally occur starting at the time t3, wherein in
[0059] Thus the first partial pressurization phase 2 of the pressurization phase 1 extends from the time t1 to the time t4 in
[0060] In the pressure-gauge step 6, the measured value provided by the two pressure sensors of the hydrostatic element is assessed. In particular, an assessment is made as to whether the measured value of both pressure sensors is above a defined threshold value or limit value. In that case, i.e. if the relevant transition condition 7 of the block 7 of
[0061] Details of the pressure-gauge step 6 are shown in the time diagram of
[0062] In the first heating step 8, a reversing clutch of the power-split transmission is engaged for the first time, namely either the clutch for the reverse drive or the clutch for the forward drive. As a result of this engagement of the relevant reversing clutch, a force flow to the planetary gear or to the superposition gear and thus to the hydrostatic element is established, generating power dissipation for heating the power-split transmission in the first heating step using the generated power dissipation. While the relevant reversing clutch is engaged during the first heating phase 8, the position control valve is used to apply an initially small and later larger current amplitude to the hydrostatic element, This actuation moves the hydrostatic element between a certain angle and a specific ratio.
[0063] In the first heating step 8, therefore, the hydrostatic element is actuated in a defined manner and in doing so, an actual behavior of the hydrostatic element is determined. The defined actuation denotes the application of an alternating current amplitude to the latter, and the reaction or in the actual behavior denotes the ratio, which can be determined using speed sensors mounted at the hydrostatic element,
[0064] When the actual behavior corresponds to a predetermined target behavior or deviates from the target behavior by no more than a defined limit value, the transition condition 9 is fulfilled and then the transition from a pulsation step 10 to the first heating step 8 is made. During the first heating step 8, the drive unit speed can be changed, preferably increased.
[0065]
[0066]
[0067] At the time t1, the energization of the position control valve of the hydrostatic element reaches a minimum. Subsequently, at the time t2, the ratio of the hydrostatic element reaches a corresponding minimum. The time offset t1, which is determined by these two times t1 and t2, corresponds to a first parameter of the actual behavior of the hydrostatic element as a result of the defined actuation of the position control valve.
[0068] At the time t3 in
[0069] When it is determined that the actual time offsets correspond to respective target time offsets, or do not deviate from them by more than a threshold value of these time offsets t1 and t2, the transition condition 9 is fulfilled and the transition from the first heating step 8 to the pulsation step 10 is made.
[0070] In the pulsation step 10, range clutches of the power-split transmission are alternately engaged and disengaged, i.e. pulsed. The pulsing of the range clutch of the power-split transmission is conducted based on a fixed number. When the fixed number of pulses for engaging and disengaging the range clutches of the power-split transmission is reached, the transition condition 11 is fulfilled, and the transition from the pulsation step 10 to a second heating step 12 is made.
[0071]
[0072] In the second heating, step 12 of the cold start, the position control valve of the hydrostatic element is warmed up and overshot, in accordance with a fixed time scheme. The length of time of the second heating step is identical for all temperature ranges, i.e. independent of the start temperature of the power-split transmission or of the temperature representing or corresponding to the start temperature of the latter.
[0073] The second heating step 12 is used to overstretch the position control valve of the hydrostatic element in its two end positions using a suitable magnet and thus to flush any existing, highly viscous oil out of the position control valve. The second heating step 12 ensures that the adjustment system of the hydrostatic element, which consists of adjustment cylinder, adjustment valve, adjustment magnet and feedback system was fully actuated and thus no undesirable behavior is to be expected in the end positions of the former.
[0074]
[0075] The transition from the second heating step 12 to a drive-off preparation step 14 is made when a transition condition 13 is fulfilled, depending on a defined period of time, which is independent of the start temperature of the power-split transmission or the temperature representing the start temperature of the power-split transmission.
[0076] The transition condition 13 for the transition from the second heating step 12 to the drive preparation step 14 is therefore the temperature-independent, defined time period of the second heating step, and the transition from the second heating step 12 to the drive preparation step 14 is made once the time period of the second heating step has elapsed.
[0077] A behavior of the reversing clutches and the hydrostatic element of the power-split transmission is assessed in the drive preparation step 14, and the power-split transmission is prepared for a subsequent drive-off operation of the vehicle.
[0078] When a defined differential speed reduction develops during the engagement of the reversing clutches, and when depending on an actuation of the hydrostatic element, a defined reaction time has developed at the former, the drive preparation step, and thus the actual cold start, is terminated if the pertinent transition condition 15 is fulfilled, to thus make the transition from the drive preparation step 14 to a wait state or a standby state for a drive-off request, wherein this standby state is visualized by the block 16 in
[0079] Details of the drive preparation step 14 will be described below with reference to
[0080] The primary and the secondary rotational speed of the reversing clutch, i.e. the difference between the primary and the secondary rotational speed, are important for the evaluation of a reversing clutch.
[0081]
[0082] As stated above, in the drive preparation step 14, not only the behavior of the reversing clutches is assessed, but also the behavior of the hydrostatic element, to be exact, as soon as the relevant reversing clutch is engaged and there is a complete flow of power to the hydrostatic dement. As soon as the respective reversing clutch is engaged, the hydrostatic element is actuated by energizing the position control valve of the latter in a defined manner. For that purpose, the energization is increased from an idle current, which is slightly higher than a so-called diagnostic current, to a current slightly higher than a so-called zero-angle current, the zero-angle current being derived from a calibration of the hydrostatic element. In doing so, the length of a time offset or a time lag between the activation of the hydrostatic element and the reaction thereof is evaluated. The evaluation is performed similar to a step response.
[0083] This process is repeated or performed several times using a reversible clutch. If the time offset between the activation and the response of the hydrostatic dement is within a defined range of values, the hydrostatic element is evaluated and recognized as functioning properly.
[0084]
[0085] When both the reversing clutches and the hydrostatic element are detected to be properly operating in the drive preparation step 14, the transient condition 15 is fulfilled, and the transition is made from the drive preparation step 14 to the wait state 16 or to the drive-off standby state 16.
[0086] During the wait state 16, i.e. after completion of the cold start, the system waits for a drive-off request by the driver. In doing so, an engine control unit specifies the drive unit speed instead of a transmission control unit controlling the cold-start process. During the wait state 16, the fulfillment of a transition condition 17 is therefore assessed, which transition condition is a request for a drive-off process, wherein if that transition condition is fulfilled, transition is made to the drive-off state 18 of
[0087] If, during the waiting state 16, the driver does not request a drive-off process for a defined period of time, at least one reversing clutch can be engaged in a defined manner during the waiting state to generate power dissipation in the power-split transmission and thus avoid re-cooling of the power-split transmission.
[0088] The event-based cold start method according to the invention can be used to perform a cold start of a vehicle having a power-split transmission comprising a hydrostatic element within a short time and extremely robustly. The reversible clutches and the hydrostatic element can be checked for their proper functionalities.
[0089] The method for performing a cold start according to the invention in a vehicle provides a kind of field diagnosis for the transmission which can be used to monitor the proper operation of the transmission in the field. All the steps or phases of the process are run through, warranting the safe operation of the transmission. Upon completion of the process, a vehicle having a transmission with increased or full dynamics and with reduced or no loss of comfort is available. The method is robust and therefore not prone to failure in case of an unsuccessful start of the drive unit at low temperatures, a cold restart of the drive unit and viscosity of the gear oil used.
REFERENCE NUMERALS
[0090] 1 pressurization step
[0091] 2 partial pressurization step
[0092] 3 partial pressurization step
[0093] 4 transition condition
[0094] 5 transition condition
[0095] 6 pressure-gauge step
[0096] 7 transition condition
[0097] 8 first heating step
[0098] 9 transition condition
[0099] 10 pulsation step
[0100] 11 transition condition
[0101] 12 second heating step
[0102] 13 transition condition
[0103] 14 preparatory drive step
[0104] 15 transition condition
[0105] 16 wait state
[0106] 17 transition condition
[0107] 18 drive-off state
[0108] 19 time profile
[0109] 20 time profile
[0110] 21 time profile
[0111] 22 time profile
[0112] 23 time profile
[0113] 24 time profile
[0114] 25 time profile
[0115] 26 time profile
[0116] 27 time profile
[0117] 28 time profile
[0118] 29 time profile
[0119] 30 time profile
[0120] 31 time profile
[0121] 32 time profile
[0122] 33 time profile
[0123] 34 time profile
[0124] 35 time profile
[0125] 36 time profile
[0126] 37 time profile
[0127] 38 time profile
[0128] 39 time profile
[0129] 40 time profile
[0130] 41 time profile
[0131] 42 time profile
[0132] 43 time profile
[0133] 44 Power-Take-Out
[0134] 45 drive unit
[0135] 46 reversing gear
[0136] 47 power-split transmission
[0137] 48 hydrostatic element
[0138] 49 planetary gear set
[0139] 50 summation gear
[0140] 51 driving range gear
[0141] 52 output