Module for a Conveyor System for Bulk Goods, and also Conveyor System for Bulk Goods
20200055679 · 2020-02-20
Inventors
Cpc classification
B29B9/16
PERFORMING OPERATIONS; TRANSPORTING
B29B7/603
PERFORMING OPERATIONS; TRANSPORTING
B65G53/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The module (19) for a conveyor system for bulk goods has at least one first tubular section (20). A second tubular section (23), which is provided with at least one coupling piece (21), branches away from said first tubular section. The second tubular section (23) adjoins a valve (13) which has three connections (25, 26). The first connection forms a flow-connection with the second tubular section (23). The second connection (26) of the valve (13) can be selectively connected to the first connection (25) by means of a first line and to the third connection (25) by means of a second line (48).
Claims
1.-19. (canceled)
20. A module for a conveyor system for bulk goods, the module comprising: a first tubular section; a second tubular section branching off the first tubular section and provided with a coupling piece; a valve adjoining the second tubular section and comprising a first connector, a second connector, and a third connector; wherein the first connector is connected in flow communication to the second tubular section; wherein the second connector is selectively connectable via a first line with the first connector and via a second line with the third connector.
21. The module according to claim 20, wherein the first and second connectors are arranged angularly relative to each other.
22. The module according to claim 20, wherein the second and third connectors are positioned opposite each other.
23. The module according to claim 20, wherein the first line and the second line are tubular pieces.
24. The module according to claim 20, wherein the first, second and third connectors are tubular sections.
25. The module according to claim 20, wherein the valve comprises a housing and a valve slider slidably supported in the housing, wherein the first and second lines are disposed in the valve slider.
26. The module according to claim 25, wherein the valve slider has a frame shape and comprises a bottom.
27. The module according to claim 25, wherein the housing of the valve comprises sidewalls positioned opposite each other and a bottom connecting the two sidewalls, wherein the second and third connectors are arranged at the sidewalls of the housing, and wherein the first connector is arranged at the bottom of the housing.
28. The module according to claim 20, wherein the valve comprises a valve carrier, a first valve insert, and a second valve insert, wherein the first and second valve inserts are alternately insertable into the valve carrier, wherein the first line is disposed in the first valve insert and the second line is disposed in the second valve insert.
29. The module according to claim 28, wherein the valve carrier comprises two sidewalls that are positioned opposite each other and further comprises a bottom connecting the two sidewalls.
30. The module according to claim 29, wherein the first connector is disposed in the bottom of the valve carrier and the second and third connectors are disposed in the two sidewalls of the valve carrier.
31. The module according to claim 28, wherein the first and second valve inserts each comprise a bottom and two sidewalls, wherein the two sidewalls are positioned opposite each other.
32. The module according to claim 31, wherein the first line comprises a first end and a second end, wherein the first end is fastened in a through opening of one of the two sidewalls of the first valve insert, and the second end is fastened in a through opening of the bottom of the first valve insert.
33. The module according to claim 31, wherein the second line comprises a first end and a second end opposite the first end, wherein the first and second ends are fastened in through openings provided in the two sidewalls of the second valve insert.
34. The module according to claim 28, wherein the first and second valve inserts each comprise at least one fastening part.
35. The module according to claim 34, wherein the at least one fastening part is a plug-in part insertable into a plug-in opening of the valve carrier.
36. A conveyor system for bulk goods, the conveyor system comprising: a matrix station comprised of modules, wherein the modules each comprise a first tubular section; a second tubular section branching off the first tubular section and provided with a coupling piece; a valve adjoining the second tubular section and comprising a first connector, a second connector, and a third connector; wherein the first connector is connected in flow communication to the second tubular section; wherein the second connector is selectively connectable via a first line with the first connector and via a second line with the third connector; two or more senders; at least one consumer; wherein the two or more senders are connectable by a line connection via the matrix station to the at least one consumer.
37. The conveyor system according to claim 36, wherein the valves of the two or more modules are connected in flow communication to each other via the second and third connectors, respectively.
38. The conveyor system according to claim 36, further comprising a check valve closing toward the matrix station and seated in the line connection between the matrix station and the at least one consumer.
Description
[0041] The invention will be explained in more detail with the aid of some embodiments illustrated in the drawings. It is shown in:
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[0092] Each sender A to C is connected by sender lines 5 to 7 to a matrix station 8. Through it, the bulk goods can be supplied from the senders A to C to the consumers 1 to 4 via consumer lines 9 to 12. By means of the matrix station 8, it is possible to connect each one of the senders A to C to each one of the consumers 1 to 4.
[0093] The matrix station 8 has valves 13 arranged above and adjacent to each other which can be switched such that the desired sender A to C can be connected in flow communication to the desired consumer 1 to 4. In
[0094] The valves 13 are of the same configuration and will be explained below in more detail. In
[0095] In the position according to
[0096] The consumers 1 to 4 are connected to a common vacuum source 18 in the illustrated embodiment of
[0097] The matrix station 8 is assembled of individual modules.
[0098] The module 19 has a straight tubular section 20 which is provided at its bottom end in
[0099] A tubular section 23 branches off the straight tubular section 20 at an acute angle and extends also straight and, at the free end, is provided with a connector piece 24 that is positioned at an obtuse angle thereto and extends parallel to the tubular section 20. At the free end of the connector piece 24, there is also a coupling piece 21 which is advantageously embodied as a pipe clamp. The valve 13 which is a component of the module 19 is connected by means of the coupling piece 21 of the connector piece 24.
[0100] The tubular sections 23 that are branching off ensure that the valves 13 are laterally positioned in the region adjacent to the vertical tubular sections 20 (
[0101] The valve 13 has a respective tubular connector 25, 26 at oppositely positioned sides. Each tubular connector 25, 26 is formed by a short tubular piece. At the free end of the tubular connector 26, a coupling piece 21 is provided that advantageously is formed by a pipe clamp and has the same configuration as the described pipe clamps at the tubular sections 20 and 23, 24. The two tubular connectors 25, 26 are aligned with each other.
[0102] As can be seen in
[0103] The line connection between the tubular connectors 25, 26 is realized by means of a valve slider 27 which is adjustably arranged in the valve 13.
[0104] The valve slider 27 (
[0105] The valve 13 has a parallelepipedal housing 28 in which the valve slider 27 is slidable. The housing 28 has two sidewalls 29, 30 positioned parallel to each other and connected to each other by transverse walls 31, 32 which are also positioned parallel to each other. The sidewalls 29, 30 form the longitudinal sides of the housing 28 while the transverse walls 31, 32 form the narrow sides. The walls 29 to 32 are advantageously detachably connected to each other. At the top and bottom sides, the walls 29 to 32 are connected to each other by a bottom 33 and a cover 34. The oppositely positioned transverse walls 31, 32 are connected to each other by a guide 35 for the valve slider 27. Advantageously, the guide 35 is formed by two guide rods 36, 37 that are parallel to each other. They are located near the rim region of the transverse walls 31, 32 facing away from the bottom 33 and have a minimal spacing from the sidewalls 29, 30. It is possible that such a guide is also present near the bottom 33 so that the valve slider 27 can be reliably displaced in the housing 28.
[0106] The valve slider 27 has a rectangular frame 38 with longitudinal sides 39, 40 that are parallel to each other and narrow sides 41, 42 connecting them (
[0107] The frame sides 39 to 42 are connected by a bottom 43 to each other which is provided adjacent to the bottom 33 of the housing 28 (
[0108] The oppositely positioned narrow sides 41, 42 of the frame 38 each have through openings 44 for the guide rods 36, 37 (
[0109] There is a through opening 46, 47, respectively, in the oppositely positioned longitudinal sides 39, 40 of the frame 38. The two through openings 46, 47 are connected to each other by a tubular piece 48. It is located adjacent to the narrow side 41 of the frame 38.
[0110] When the valve slider 27 is in the position illustrated in
[0111] In this position of the valve slider 27, its bottom 43 closes off the tubular connector 57 which is provided in the bottom 33 of the housing 28 (
[0112] As can be seen in
[0113] The valve slider 27 is provided with a further tubular piece 52 which is embodied as an elbow. One elbow section 53 adjoins a through opening 54 in the longitudinal side 40 of the frame 38 in an air-tight manner.
[0114] In the position of the valve slider 27 according to
[0115] In
[0116] In this position, the valve slider 27 is moved such that the narrow side 41 of the frame 38 is positioned adjacent to the transverse wall 31 of the housing 28.
[0117] Advantageously, the valve 13 is designed such that the valve slider 27 in both described positions is moved against a stop so that the respective line connection by means of the straight tubular piece 48 or the bent tubular piece 52 can be reliably adjusted.
[0118] The two elbow sections 53, 55, as can be seen in
[0119] The valve 13 is designed such that the respective tubular piece 48, 52 that is not in use, respectively, is located completely outside of the region of the tubular connectors 25, 26, 57. The tubular connectors 25, 26, 57 are positioned in a common plane, advantageously centrally in relation to the housing 28.
[0120] In the suction conveyor system according to
[0121] The adjustment of the valve slider 27 can be realized in an advantageous way by a drive (not illustrated) so that the valve slider 27 can be displaced by a motor, by a pneumatic system or hydraulic system and the like into the two described positions.
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[0123] In the described embodiment, the frame 38 is completely accommodated within the housing 28 of the valve 13. In the embodiment described in the following, the frame 38 projects, depending on the position, past one or the other housing wall. The housing 28 is therefore embodied significantly more narrow than in the preceding embodiment.
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[0125] The housing 28 has the two sidewalls 29, 30 that are positioned parallel to each other and where the tubular connectors 25, 26 are provided. The sidewalls 29, 30 connect the bottom 33 to the cover 34 of the housing 28. In this embodiment, the sidewalls 29, 30, the bottom 33, and the cover 34 are advantageously also detachably connected to each other.
[0126] The sidewalls 29, 30 as well as the bottom 33, viewed in plan view, are extended past the cover 34 so that the frame 38 is reliably guided despite the narrow configuration of the housing 28.
[0127] In the described embodiment, the frame 38 and thus the valve slider 27 are advantageously manually displaced between the positions illustrated in
[0128] In the position of the valve slider 27 according to
[0129] When the valve slider 27 is displaced into its other position (
[0130] In this second position, the valve slider 27 is also limited by a stop. The bent tubular piece 52 is located in the region outside of the housing 28 (
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[0133] All valves 13 of the matrix station 8 are embodied in the described way. They are constructively simple components that can be inexpensively manufactured and are reliable in use. The valves 13 ensure a long service life of the matrix station 8 and thus of the entire suction conveyor system.
[0134] The matrix station 8 can be expanded with the modules 19 in a very simple way because the modules in the described way can be connected by simple plug-in connections with each other.
[0135] Instead of being operated with vacuum, the suction conveyor system can also be operated with pressure. The basic operation of the pneumatic conveyor system does not change thereby.
[0136] By means of the valve slider 27, it is possible in the described way to connect the tubular connector 26 selectively to the tubular connector 25 or the tubular connector 57. When the valve slider 27 is in the switching position illustrated in
[0137] Depending on the position of the valve slider 27, the respective consumer line 9 to 12 can be emptied by suction which is required, for example, when changing the bulk goods. There is in particular also the possibility to empty by suction the sender lines 5 to 7 when the valve slider 27 is in the position according to
[0138] The check valves 14 to 17 make it possible that, for example, two but also all consumers 1 to 4 obtain the bulk goods from one sender. Supplying the consumers 1 to 4 is in this case done temporally one after the other without the respective valves 13 having to be switched. Sliding of the valve slider 27 is only required when the respective consumer 1 to 4 is to be connected with another sender A to C.
[0139] In deviation from the illustrated embodiments, the tubular connectors 25, 26, 57 can also be provided at the housing 28 such that they slightly project inwardly into the housing 28. In this case, the seals 49, 50 are positioned on the projecting ends of the tubular connectors 25, 26, 57. For this purpose, the tubular pieces 48, 52 are arranged in the valve slider 27 such that they are flush with the outer side of the longitudinal sides 39, 40 and of the bottom 43 of the frame 38. In this case, in both positions of the valve slider 27 it is also ensured that the tubular pieces 48, 52 adjoin air-tightly the corresponding tubular connectors 25, 26, 57.
[0140] The modules 19 are assembled to the matrix station 8 such that the tubular sections 20 form vertical lines which are positioned in a common plane. The consumer lines 9 to 12 as well as the adjoining lines which are passing through the valves 13 and which include the straight tubular pieces 48 then extend advantageously horizontally (
[0141] The embodiment according to
[0142] The module 19 has the straight tubular section 20 from which the tubular section 23 branches off at an acute angle. In contrast to the preceding embodiments, the tubular section 23 extends directly to the valve 13.
[0143] The valve 13 has a valve carrier 62 which is substantially embodied in a U-shape. The valve carrier 62 has a plate-shaped base part 63 which has a rectangular contour. At its two narrow sides, a plate-shaped leg 64, 65 adjoins, respectively, which also has a rectangular contour. The two legs 64, 65 extend perpendicularly to the base part 63 and are advantageously formed as one piece together therewith. The valve carrier 62 can therefore be bent advantageously from a strip of sheet metal.
[0144] The legs 64, 65 which are projecting vertically away from the base part 63 have advantageously the same contour shape.
[0145] The base part 63 comprises the tubular connector 57 to which the tubular section 23 is joined. It comprises the coupling piece 21 (
[0146] The tubular connector 57 projects through an opening 66 in the base part 63 (
[0147] The leg 64 of the valve carrier 62 has the through opening 46 through which the tubular connector 25 is projecting. Its end which is projecting past the leg 64 is surrounded by a flat sealing ring 68 which is resting against the inner side of the leg 64 which is facing the leg 65.
[0148] The other leg 65 of the valve carrier 62 is provided with through opening 47 through which the tubular connector 26 is projecting. It is surrounded at its projecting end by a flat sealing ring 69 which is resting against the inner side of the leg 65 which is facing the leg 64. The tubular connector 26 is, for example, longer than the tubular connector 25.
[0149] In accordance with the preceding embodiments, the two tubular connectors 25, 26 are positioned in alignment relative to each other and have advantageously the same inner diameter. The tubular connectors 25, 26, 57 project only slightly past the base part 63 as well as the legs 64, 65 of the valve carrier 62 and are fastened in a suitable way in the through openings 46, 47, 66.
[0150] The two legs 64, 65 comprise the part-circular through openings 58, 59 which are arranged distributed about the circumference of the through openings 46, 47. They have minimal radial spacing from the through openings 46, 47 and ensure that the sealing rings 67 to 69 rest seal-tightly against the base part 63 or the legs 64, 65 of the valve carrier 62. The sealing rings 67 to 69 are so wide that they cover the through openings.
[0151] The two legs 64, 65 of the valve carrier 62 each have a slot 70, 71 (
[0152] Two valve inserts 74 and 75, with which the tubular connector 26 can be joined by a line connection to the tubular connector 57 or to the tubular connector 25, are inserted selectively into the valve carrier 62.
[0153] According to
[0154] By means of the two valve inserts 74, 75 it is possible in the same way as with the valve slider 27 of the afore described embodiments to connect the consumer 1 to 4, connected to the tubular connector 26, to the sender lines 5 to 7 or to separate them therefrom.
[0155] The valve insert 74 has two sidewalls 76, 77 that are positioned parallel to each other and are connected by a bottom 78 to each other (
[0156] The sidewall 77 of the valve insert 74 is provided with a through opening 82 (
[0157] The other sidewall 76 can be closed so that it closes off the tubular connector 25 of the valve carrier 62. In the embodiment, it has the through opening 87 (
[0158] As in the preceding embodiments, the tubular piece 52 has two tubular sections 53, 55 which are angularly positioned relative to each other. They each extend straight and adjoin each other at a right angle. The tubular section 53 is fastened in the described way in the through opening 82 of the sidewall 77.
[0159] The other tubular section 53 is fastened with its free end in a through opening 83 which is provided in the bottom 78. Like the tubular section 53, the tubular section 55 also does not project past the through opening 83. In accordance with the preceding embodiments, the tubular section 55 has the same inner diameter as the tubular connector 57 of the valve carrier 62.
[0160] The two tubular sections 53, 55 of the tubular piece 52 adjoin air-tightly the tubular connectors 26, 57, respectively. Sealing rings 67, 69 ensure the air-tight connection between the tubular connectors 26, 57 and the tubular sections 53, 55.
[0161] The sidewall 76 of the valve insert 74 is resting seal-tightly against the sealing ring 68 of the tubular connector 25.
[0162] The tongues 80, 81 of the longitudinal wall 79 ensure that the valve insert 74 is held safely and reliably in the valve carrier 62. The valve insert 74 is designed such that the tubular sections 53, 55 adjoin air-tightly the tubular connectors 26, 57. The bulk goods are therefore reliably conveyed from the respective sender A to C to the respective consumer 1 to 4, as has been explained in connection with the preceding embodiments.
[0163] The valve insert 75 has the straight tubular piece 48 with which the two tubular connectors 25, 26 can be joined by a line connection to each other (
[0164] In other respects, the valve insert 75 is of the same configuration as the valve insert 74.
[0165] In the installation position, the tubular piece 48 adjoins air-tightly the tubular connectors 25, 26 wherein the sealing rings 68, 69 (
[0166] While in the preceding embodiments the two tubular pieces 48, 52 are provided in the valve slider 27, in the present embodiment the two tubular pieces 48, 52 are part of two valve inserts 74, 75 which can be inserted by the operator of the system selectively into the valve carrier 62. The function of the valve inserts 74, 75 corresponds in other respects to the function of the valve slider 27 so that reference is being had to the preceding embodiments in regard to this function.
[0167] The embodiment according to
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[0169] The valve carrier 62 accommodates the valve slider 27 which comprises the bottom 43 that connects the two transverse walls 41, 42 to each other which are projecting transversely away from it. The free ends of the two transverse walls 41, 42 are connected by a cover 85 to each other that is located at a minimal spacing in the region below the cover part 84 of the valve carrier 62.
[0170] The bottom 43 and the transverse walls 41, 42 of the valve slider 27 are advantageously of a one-piece configuration. In this way, it is possible, for example, to bend these parts from a sheet metal piece.
[0171] In the transverse walls 41, 42 of the valve slider 27 the through openings 46, 47 are provided which are connected to each other by the tubular piece 48. In the region adjacent to the tubular piece 48, the angled tubular piece 52 is arranged that is also a component of the valve slider 27.
[0172] The valve slider 27 is suspended from the cover part 84 of the valve carrier 62. The cover part 84 is provided with a slot 86 (
[0173] At the bottom side of the cover part 84, there are two guides 89, 90 that are positioned parallel to each other (
[0174] The clamping part 88 penetrates a marking tab 93 which extends in sliding direction of the valve slider 27 and is connected to the clamping part 88. With the aid of the marking tab 93 it can be determined easily in which position the valve slider 27 is located.
[0175] In the position illustrated in
[0176] The position of the valve slider 27 can be indicated visually by a corresponding marking 95 at the top side of the cover part 84 and the marking tab 93. As illustrated in
[0177] The tubular piece 52 is connected in the described way pressure-tightly and air-tightly to the tubular connectors 26, 27. As explained with the aid of the previous embodiments, in this position of the valve slider 27 the bulk goods are conveyed from the respective sender A to C to the respective consumer 1 through 4.
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[0179] In this position of the valve slider 27, the marking strip 95d of the marking tab 93 connects the two marking strips 95a, 95b of the cover part 84 that are aligned with each other. In this way, it is visually indicated in an advantageous way that the two tubular connectors 25, 26 are connected to each other by the straight tubular piece 48. As already explained in connection with the preceding embodiments, no conveyance of bulk goods from the sender to the consumer takes place in this case. The tubular piece 48 has the same inner diameter as the tubular connectors 25, 26 so that the line passing through the valve 13 has a constant inner cross section. In the position of the valve slider 27 according to
[0180] By means of the clamping part 88, a simple adjustment of the valve slider 27 between the two positions is possible. In this context, it is advantageous when the slot 86 in the cover part 84 has such a length that the clamping part 88 penetrating this slot is stopped at the ends of the slot 86 in the respective position of the valve slider 27.
[0181] The valve slider 27 in this embodiment can also be displaced by a drive into the two positions, as has been explained in connection with the preceding embodiments in an exemplary fashion.
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[0183] The valve sliders of the valves 13 are adjusted differently so that the straight tubular piece 48 connects the tubular connectors 25, 26 (left upper valve and right lower valve) to each other and the angled tubular piece 52 connects the tubular connector 26 to the tubular connector 57 pressure-tightly (right upper valve and left lower valve 13). In this way, depending on the position of the valve slider 27, each one of the senders A to C can be connected to each one of the consumers 1 to 4, as has been disclosed in detail above.
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[0185] The embodiment according to
[0186] When new material is to be supplied to the consumer 1 to 4 (
[0187] As can be seen in
[0188] The matrix station 8 can be expanded easily by means of the modules 19. Also, a reconfiguration of the matrix station is possible in a simple way. Moreover, the matrix station 8 is inexpensive in regard to manufacture and assembly. Emptying by suction is realized optimally when the straight tubular piece 48 is connected to the tubular connectors 25, 26 and the next conveying process is taking place.