TURBINE-TIP CLEARANCE CONTROL SYSTEM OFFTAKE
20200056496 ยท 2020-02-20
Assignee
Inventors
Cpc classification
F01D11/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2210/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D11/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C6/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A turbine-tip clearance control system offtake for a gas turbine engine, comprising: an air input duct in fluid communication with a compressor bleed air outlet, the air input duct comprising an exit aperture, the exit aperture defining an exit flow path for at least a portion of the air flowing in the air input duct during use of the gas turbine engine. The direction of airflow through the exit aperture, during use of the gas turbine engine, has at least a component that is anti-parallel to the direction of airflow in the air input duct in a region of the air input duct adjacent to the exit aperture. A turbine-tip clearance control system, a gas turbine engine for an aircraft and a method of supplying airflow to a turbine-tip clearance control system in a gas turbine engine are also disclosed.
Claims
1. A turbine-tip clearance control (TTCC) system offtake for a gas turbine engine, comprising: an air input duct in fluid communication with a compressor bleed air outlet, the air input duct comprising an exit aperture, the exit aperture defining an exit flow path for at least a portion of the air flowing in the air input duct during use of the gas turbine engine, wherein the direction of airflow through the exit aperture, during use of the gas turbine engine, has at least a component that is anti-parallel to the direction of airflow in the air input duct in a region of the air input duct adjacent to the exit aperture.
2. The TTCC system offtake according to claim 1, wherein the exit aperture is formed in a wall of the air input duct.
3. The TTCC system offtake according to claim 2, wherein the exit aperture is formed in a hollow protrusion formed in the wall of the air input duct.
4. The TTCC system offtake according to claim 3, wherein the exit aperture is formed in a downstream portion of the hollow protrusion relative to the direction of airflow in the air input duct.
5. The TTCC system offtake according to claim 3, wherein the hollow protrusion defines a region of lower pressure compared to the pressure in the region of the air input duct adjacent to the exit aperture.
6. The TTCC system offtake according to claim 1, wherein the exit aperture lies in an aperture plane.
7. The TTCC system offtake according to claim 6, wherein the exit aperture is formed in a wall of the air input duct, and wherein the aperture plane is angled relative to a plane parallel to at least part of a region of the wall of the input air duct surrounding the exit aperture.
8. The TTCC system offtake according to claim 7, wherein the angle of the aperture plane is between 5 degrees and 135 degrees.
9. The TTCC system offtake according to claim 6, wherein the exit aperture has an aperture axis extending through the exit aperture orthogonal to the aperture plane, and wherein the exit aperture is orientated such that a direction parallel to the aperture axis into the exit aperture has at least a component antiparallel to the direction of air flowing in the adjacent region of the air input duct.
10. The TTCC system offtake according to claim 9, wherein the exit aperture is orientated such that a direction parallel to the aperture axis and pointing into the exit aperture has at least a component antiparallel to a longitudinal axis of the air input duct.
11. The TTCC system offtake according to claim 1, wherein the exit aperture is in fluid communication with a TTCC system offtake duct, the turbine-tip clearance control system offtake further comprising a separator plate arranged between the TTCC offtake duct and the air input duct, the exit aperture being formed in the separator plate.
12. The TTCC system offtake according to claim 1, wherein the compressor bleed air outlet is formed in a casing of the compressor, the casing defining a duct through which compression air flows through the compressor.
13. The TTCC system offtake according to claim 12, wherein the compressor bleed air outlet is adapted to remove foreign objects from the airflow through the compressor.
14. The TTCC system offtake according to claim 13, wherein the compressor bleed air outlet is disposed at or near a point at which a change in direction of the airflow through the compressor occurs.
15. The TTCC system offtake according to claim 12, wherein the compressor comprises an annular duct defining the airflow path through the compressor, wherein the annular duct comprises a connecting region arranged to connect portions of the annular duct having a different outer radius to each other, and wherein the compressor bleed air outlet is disposed in or near the connecting region.
16. The TTCC system offtake according to claim 1, wherein the air input duct is further arranged to provide a supply of pressurised air to a secondary system of the gas turbine engine in addition to the turbine-tip clearance control system.
17. A TTCC system for a gas turbine engine, comprising: the TTCC system offtake according to claim 1; a valve fluidly coupled to the exit aperture of the TTCC system offtake to receive airflow from the air input duct; a connection duct fluidly coupled to the valve; a delivery system fluidly coupled to the connection duct, wherein the delivery system is arranged to deliver airflow from the TTCC system offtake to a casing of a turbine of the gas turbine engine.
18. A gas turbine engine for an aircraft, comprising the TTCC system of claim 17.
19. The gas turbine engine according to claim 18, further comprising: an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor; a fan located upstream of the engine core, the fan comprising a plurality of fan blades; and a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft, wherein the compressor bleed air outlet is arranged to receive air from the compressor.
20. A method of supplying airflow to a TTCC system in a gas turbine engine, comprising: providing an air input duct in fluid communication with a compressor bleed air outlet, the air input duct comprising an exit aperture, the exit aperture defining an exit flow path for at least a portion of the air flowing in the air input duct during use of the gas turbine engine; and separating foreign objects from the airflow in the air input duct by directing airflow through the exit aperture, the airflow being directed such that the airflow has at least a component that is anti-parallel to the direction of airflow in the air input duct in a region of the input duct adjacent to the exit aperture.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0059] Embodiments will now be described by way of example only, with reference to the Figures, in which:
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DETAILED DESCRIPTION
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[0073] In use, the core airflow A is accelerated and compressed by the low pressure compressor 14 and directed into the high pressure compressor 15 where further compression takes place. The compressed air exhausted from the high pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high pressure and low pressure turbines 17, 19 before being exhausted through the nozzle 20 to provide some propulsive thrust.
[0074] The high pressure turbine 17 drives the high pressure compressor 15 by a suitable interconnecting shaft 27. The fan 23 generally provides the majority of the propulsive thrust. The epicyclic gearbox 30 is a reduction gearbox.
[0075] An exemplary arrangement for a geared fan gas turbine engine 10 is shown in
[0076] Note that the terms low pressure turbine and low pressure compressor as used herein may be taken to mean the lowest pressure turbine stages and lowest pressure compressor stages (i.e. not including the fan 23) respectively and/or the turbine and compressor stages that are connected together by the interconnecting shaft 26 with the lowest rotational speed in the engine (i.e. not including the gearbox output shaft that drives the fan 23). In some literature, the low pressure turbine and low pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate pressure compressor. Where such alternative nomenclature is used, the fan 23 may be referred to as a first, or lowest pressure, compression stage.
[0077] The epicyclic gearbox 30 is shown by way of example in greater detail in
[0078] The epicyclic gearbox 30 illustrated by way of example in
[0079] It will be appreciated that the arrangement shown in
[0080] Accordingly, the present disclosure extends to a gas turbine engine having any arrangement of gearbox styles (for example star or planetary), support structures, input and output shaft arrangement, and bearing locations.
[0081] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate pressure compressor and/or a booster compressor).
[0082] Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. For example, such engines may have an alternative number of compressors and/or turbines and/or an alternative number of interconnecting shafts. By way of further example, the gas turbine engine shown in
[0083] The geometry of the gas turbine engine 10, and components thereof, is defined by a conventional axis system, comprising an axial direction (which is aligned with the rotational axis 9), a radial direction (in the bottom-to-top direction in
[0084] Referring again to
[0085] The TTCC system is arranged to supply a flow of air from the intercase structure 106. As illustrated in
[0086] The TTCC system 100 of the described embodiment is to be understood as one example only. The present disclosure may be applicable to any TTCC system that requires a supply of pressurised air in order to cause controlled expansion and contraction of the casing of the turbine. Controlled contraction may include controlling the flow of air resulting in a change between a first level of contraction and a second level of contraction, where the first level of contraction is greater than the second. In both cases the casing may be still be contracted compared to when the gas turbine engine is not in use. The flow of air ray be continuously variable between a maximum and minimum flow rate. This may allow the level of contraction to be varied continuously between the first and second contraction levels. In other embodiments, the flow of air to the compressor casing may be discretely varied between the maximum and minimum flow rates. This may vary the casing contraction discretely between the first and second contraction levels. In some embodiments, the air may, for example, be sprayed directly onto the outer wall of the turbine casing via a manifold, in other via a series of spray bars or a combination of both (or other components) to form any suitable air delivery system.
[0087]
[0088] The air input air duct 110 comprises one or more exit apertures 114. The exit apertures 114 are formed in a wall 116 of the input air duct 110 such that air flowing within the air input duct 110 can flow through them. Only part of the airflow through the air input duct 110 may flow through the exit apertures 114, with the remainder continuing down a portion of the air input duct 110 downstream of the exit apertures 114. In other embodiments, all of the airflow within the air input duct 110 may flow through the exit apertures 114.
[0089] In the described embodiment, a plurality of exit apertures 114 is provided, with one of them labelled in
[0090] The direction of air flow through each of the exit apertures 114, during use of the gas turbine engine 10, has at least a component that is anti-parallel to the direction of air flow in the air input duct 110 in a region of the air input duct 110 adjacent or surrounding the respective exit aperture 114.
[0091] The flow through the air input duct 110 and the exit apertures 114 is shown by the arrows in
[0092] The use of the exit apertures 114 may advantageously allow the TTCC system offtake 101 to make use of bleed air from the compressor that would otherwise be unsuitable because of the presence of foreign objects. By using bleed air from the compressor the need to use other sources of pressurised air from the gas turbine engine may be avoided. This may, for example, avoid the need to provide a separate bleed air outlet at another point in the gas turbine engine, such as to use the bypass airflow. This may reduce the overall weight and complexity of the engine, and avoid any impact on the bypass airflow. By avoiding the use of the bypass airflow a source of noise within the gas turbine engine may also be reduced.
[0093] The use of the TTCC system offtake 101 may be advantageous where the pressure of the bypass airflow is reduced. The exit apertures 114 of the present disclosure may be advantageous when used in combination with a gas turbine engine having a gearbox that receives an input from the core shaft and outputs drive to the fan so as to drive the fan at a lower rotational speed than the core shaft. In this arrangement, the low pressure of air flowing through the bypass duct may otherwise require a large intake or valves in order to provide adequate pressure for operation of the TTCC system 100. Use of compressor bleed air by the TTCC system 100 reduces the need to use lower pressure air from the bypass duct, thus reducing overall weight and complexity of the gas turbine engine.
[0094] In other embodiments, the TTCC system offtake 101 may be used with any other gas turbine engine, not just those with a fan driven at lower speed than the core shaft described herein. It may be advantageous in allowing dual use of bleed air from the compressor of any gas turbine engine, thus avoiding the need to provide bleed air to the TTCC system offtake 101 from another source.
[0095] Each of the exit apertures 114 may lie in an aperture plane angled relative to a plane parallel to the surrounding region of the wall 116 of the input air duct 110. This can be seen more clearly in
[0096] Each exit aperture 114 has an aperture axis Z extending through the exit aperture orthogonal to the aperture plane X. The exit aperture 114 is orientated such that a direction parallel to the aperture axis Z and pointing into the exit aperture 114 has at least a component antiparallel to the direction of air flowing in the adjacent region of the air input duct 110. By orienting the exit aperture 114 in this way the direction of air flowing into it from the air input duct 110 may have an antiparallel component.
[0097] When referring to the surrounding or adjacent region of the air input duct 110 we may mean at a point along the length of the input duct level with the location of the exit aperture 114. This may include the direction of air flowing through the aperture plane X (or similar plane crossing the input air duct 110 at the position of the exit aperture) in a part of the aperture plane outside of the exit aperture 114 (e.g. as labelled X in
[0098] The angle of the aperture plane X relative to the plane Y (i.e. angle R shown in
[0099] The exit aperture 114 is also orientated such that a direction parallel to the aperture axis Z and pointing into the exit aperture 114 has at least a component antiparallel to a longitudinal axis of the air input duct 110, labelled Y in
[0100] Each exit aperture may be formed in a hollow protrusion 118 formed in the wall 116 of the air input duct 110 as illustrated in
[0101] The hollow protrusion 118 may comprise an upstream portion 118a and a downstream portion 118b. The upstream portion 118a is upstream of the downstream portion 118b relative to the airflow within the air input duct 110 in the region of the exit aperture 114. The exit aperture 114 may be formed in the downstream portion 118a of the protrusion 118. Forming the exit aperture 114 in the downstream portion 118a may help to avoid foreign objects within the input air duct 110 airflow flowing through it.
[0102] The hollow protrusion 118 may define region of lower pressure compared to the pressure of surrounding airflow in the air input duct 110. This may cause the airflow within the input duct to be channeled into and through the exit aperture 114.
[0103] In the described embodiment, a separate hollow protrusion 118 is provided for each exit aperture 114. In other embodiments, more than one exit aperture 114 may be provided on one hollow protrusion.
[0104] In another embodiment, the exit aperture 114 may be formed from a simple hole through the wall of the air input duct 110, rather than being formed in a protrusion as shown in
[0105] Referring again to
[0106] The valve 122 may be fluidly coupled to a connection duct 123 arranged to convey airflow to a delivery system 123a at the relevant turbine (not shown in
[0107] The one or more exit apertures 114 may be in fluid communication with the TTCC system offtake duct 120 such that air may flow from the air input duct 110 to the offtake duct 120. The TTCS system offtake 101 may comprise a separator plate 124 forming part of the wall 116 of the air input duct 110. The separator plate 124 divides the offtake duct 120 from the air input duct 110, with the one or more exit apertures 114 formed in the separator plate 124, and acts to separate foreign objects from the airflow.
[0108] In the described embodiment, the separator plate 124 covers a through hole or port in the wall 116 of the air input duct 110. The separator plate 124 may be sandwiched between a flange 126 at the end of the offtake duct 120 and the outer wall of the air input duct as shown in
[0109] In other embodiments, any other suitable method of coupling the offtake duct 120 and the air input duct 110 may be provided. In other embodiments, they may be formed from a single integral component. In yet other embodiments, the separator plate 124 may be integral with the air input duct 110, i.e. the one or more exit apertures 114 may be formed directly in the wall 116 of the air input duct 110.
[0110] Each of the exit apertures 114 may be formed by a scoop profile pressed into the separator plate 124, The exit apertures 114 may have a generally elliptical cross section through aperture plane X as can be seen in
[0111] In other embodiments alternative methods may be used to form the one or more apertures in the separator plate 124 or directly into the wall 116 of the air input duct 110. The one or more apertures may, for example, be formed by casting, machining from solid, 3D printing or any other suitable technique.
[0112] The compressor bleed air outlet 112 may be adapted to remove foreign objects from the air flow path through the compressor 14 (i.e. from the core airflow through the gas turbine engine). The bleed air outlet 112 may, for example, be located on the casing of the compressor 14 such that foreign objects such as rain, hail and FOD tend to flow down the air input duct 110 via the bleed air outlet 112. This may allow foreign objects to be removed from the core airflow through the gas turbine engine, such that it they are less likely to reach components downstream of the compressor 14. The use of the TTCC system offtake 101 of the present disclosure may be advantageous in combination with such a bleed air outlet 112 location. In this case, the exit apertures 114 may remove an adequate level of foreign objects from the otherwise high level present in the air input duct 110 such that the airflow can be used in the TTCC system offtake 101, The TTCC system offtake 101 can however be used with other locations of the compressor bleed air outlet 112 which may not be optimised for removal of foreign objects from the core airflow, but in which foreign objects may nevertheless still be present.
[0113] Referring again to
[0114] The bleed air outlet 112 may be disposed in or near the connecting region 108a. This may mean that the bleed air outlet 112 may be disposed at or near a point at which a change in direction of the airflow through the compressor occurs. This may allow foreign objects within the air flowing through the compressor to be collected in the bleed air outlet 112, rather than changing direction and flowing through the connecting region 108a.
[0115] The input air duct 110 may be further arranged to provide a supply of pressurised air to secondary system in addition to the TTCC system 100. As illustrated in
[0116] The secondary system may be a compressor stability control system. In addition or alternatively, the TTCC system offtake 101 may be suitable to provide air to either an air to oil heat exchanger or an air to air heat exchanger. In both these cases, air with low levels of water, dust or other contaminants is needed in order to minimise the degradation of the cooling efficiency with time.
[0117] In an alternative embodiment, the exit apertures may have any other suitable shape. The elliptical cross section shown in
[0118]
[0119] It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.