Motor vehicle having reduced engine movement caused by collision
10562386 ยท 2020-02-18
Assignee
Inventors
Cpc classification
B60Y2306/01
PERFORMING OPERATIONS; TRANSPORTING
B60K5/1216
PERFORMING OPERATIONS; TRANSPORTING
B60K5/1275
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D21/15
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A motor vehicle includes an engine assembly housed in a bay, a subframe adjacent a bottom of the bay, a bulkhead adjacent a rear of the bay, and a catch structure extending laterally across the bay above the subframe and adjacent an upper end of the bulkhead. A lower catch hook is coupled to the engine assembly and configured to engage the subframe and transfer load from the engine assembly to the subframe when the engine assembly moves toward the bulkhead during a collision. An upper catch hook is coupled to the engine assembly and configured to engage the catch structure and transfer load from the engine assembly to the catch structure when the engine assembly moves toward the bulkhead during the collision. The catch structure may be a cable connected to left and right suspension towers.
Claims
1. A motor vehicle comprising: an engine assembly housed in a bay; a subframe adjacent a bottom of the bay; a bulkhead adjacent a rear of the bay; a catch structure extending laterally across the bay above the subframe and adjacent an upper end of the bulkhead; a lower catch hook coupled to the engine assembly and configured to engage the subframe and transfer load from the engine assembly to the subframe when the engine assembly moves toward the bulkhead during a collision; and an upper catch hook coupled to the engine assembly and configured to engage the catch structure and transfer load from the engine assembly to the catch structure when the engine assembly moves toward the bulkhead during the collision.
2. The motor vehicle of claim 1, wherein the catch structure is configured to deform during the collision from a first state wherein the transfer of load from the engine assembly to the catch structure limits movement of the engine assembly relative to the bulkhead, to a second state wherein the transfer of load from the engine assembly to the catch structure is reduced in comparison to the first state.
3. The motor vehicle of claim 2, wherein the catch structure is configured to deform from the first state to the second state before the engine assembly contacts the bulkhead.
4. The motor vehicle of claim 1, further comprising left and right suspension towers, and wherein the catch structure is coupled to the suspension towers to transfer load thereto.
5. The motor vehicle of claim 1, further comprising a support structure of the vehicle to which the catch structure is coupled, and wherein the catch structure is configured to decouple from the support structure during the collision as a result of the load transferred to the catch structure by the upper catch hook.
6. The motor vehicle of claim 1, further comprising a support structure of the vehicle to which the subframe is coupled, and wherein the subframe is configured to decouple from the support structure during the collision as a result of the load transferred to the subframe by the lower catch hook.
7. The motor vehicle of claim 1, further comprising a support structure of the vehicle to which the catch structure and the subframe are coupled, and wherein: the catch structure is configured to decouple from the support structure during the collision as a result of the load transferred to the catch structure by the upper catch hook; the subframe is configured to decouple from the support structure during the collision as a result of the load transferred to the subframe by the lower catch hook; and the catch structure is configured to decouple from the support structure at a level of engine displacement substantially equal to that at which the subframe decouples from the support structure.
8. The motor vehicle of claim 1, wherein the catch structure comprises a cable opposite ends of which are coupled to a support structure of the vehicle.
9. The motor vehicle of claim 1, wherein the catch structure is arranged to be engaged by the lower catch hook prior to the engine assembly contacting the bulkhead.
10. A motor vehicle comprising: an engine assembly in a bay; a subframe adjacent a bottom of the bay; a catch structure extending laterally across the bay above the subframe; a lower hook coupled to the engine assembly and configured to engage and transfer loads to the subframe during a collision; and an upper hook coupled to the engine assembly and configured to engage and transfer loads to the catch structure during the collision.
11. The motor vehicle of claim 10, wherein the catch structure is configured to deform during the collision from a first state wherein the transfer of load from the engine assembly to the catch structure limits movement of the engine assembly within the bay, to a second state wherein the transfer of load from the engine assembly to the catch structure is reduced in comparison to the first state.
12. The motor vehicle of claim 11, further comprising a bulkhead adjacent a rear of the bay, and wherein the catch structure is configured to deform from the first state to the second state before the engine assembly contacts the bulkhead.
13. The motor vehicle of claim 10, further comprising left and right suspension towers, and wherein the catch structure is coupled to the suspension towers to transfer load thereto.
14. The motor vehicle of claim 10, further comprising a support structure of the vehicle to which the catch structure is coupled, and wherein the catch structure is configured to decouple from the support structure during the collision as a result of the load transferred to the catch structure by the upper catch hook.
15. The motor vehicle of claim 10, wherein the catch structure comprises a cable opposite ends of which are coupled to a support structure of the vehicle.
16. A motor vehicle comprising: an engine assembly in a bay; a subframe; a catch structure extending across the bay above the subframe; a lower hook extending from the engine assembly to engage and transfer loads to the subframe during a collision; and an upper hook extending from the engine assembly to engage and transfer loads to the catch structure during the collision.
17. The motor vehicle of claim 16, wherein the catch structure is configured to deform during the collision from a first state wherein the transfer of load from the engine assembly to the catch structure limits movement of the engine assembly within the bay, to a second state wherein the transfer of load from the engine assembly to the catch structure is reduced in comparison to the first state.
18. The motor vehicle of claim 17, further comprising a bulkhead adjacent a rear of the bay, wherein the catch structure is configured to deform from the first state to the second state before the engine assembly contacts the bulkhead.
19. The motor vehicle of claim 16, further comprising left and right suspension towers, and wherein the catch structure is coupled to the suspension towers to transfer load thereto.
20. The motor vehicle of claim 16, further comprising a support structure of the vehicle to which the catch structure is coupled, and wherein the catch structure is configured to decouple from the support structure during the collision as a result of the load transferred to the catch structure by the upper catch hook.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(7) As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
(8) With reference to
(9) The engine assembly 110 is similar to the engine assembly 10 and comprises a transverse mounted engine 112 and a transmission 114, which are similar to the engine 12 and transmission. The features described above in relation to the engine assembly 10 and the vehicle 2 may apply equally to the engine assembly 110 and vehicle 102. For example, a subframe 116 of the vehicle 102 forms a laterally extending structural member that supports suspension arms 117a, 117b on either side of the vehicle.
(10) The vehicle further comprises an engine support 132 coupled in a load-transferring manner to a support structure assembly 130 of the vehicle and configured to support the engine assembly 110 within the engine compartment 104. The support structure assembly 130 is a frame of the vehicle, such as a monocoque, chassis, integral frame/chassis or any other arrangement of support structure members. In the depicted embodiment, support structure assembly 130 includes left and right suspension towers 134. The engine support 132 comprises a pair of longitudinally extending rails that are laterally spaced apart. The engine assembly 110 may be supported between the rails.
(11) The engine assembly 110 differs from the engine assembly 10 in that the engine assembly 110 further comprises one or more first (lower) catch hooks 118 and one or more second (upper) catch hooks 120. The first and second catch hooks 118, 120 are coupled in a load-transferring manner to the engine assembly 110. For example, the catch hooks may be welded to the engine assembly 110, e.g. to a housing of the engine 112, or coupled to the engine assembly 110 using fasteners, e.g. bolts and/or studs. Alternatively, the catch hooks 118, 120 may be coupled to the engine assembly using any other permanent or temporary fastening method.
(12) The first and second catch hooks 118, 120 are coupled to the engine assembly 110 at vertically spaced apart locations. For example, as shown in
(13) In other arrangements of the disclosure, the second (upper) catch hooks 120 may be coupled to the engine at a lower position that the first (lower) catch hooks 118. Alternatively, the first and second catch hooks may be coupled to the same surface of the engine and/or at the same vertical position.
(14) In the arrangement shown in
(15) When the engine assembly comprises more than one first catch hook, the first catch hooks 118 may be spaced apart from one another in a lateral direction of the vehicle 2. Similarly, when the engine assembly 110 comprises more than one second catch hook, the second catch hooks 120 may be spaced apart from one another in the lateral direction of the vehicle 2. In the particular arrangement shown, the second catch hooks 120 are coupled to the engine 112, whereas one of the first catch hooks 118 (toward the right side of the vehicle 102) is coupled to the engine 112 whilst the other first catch hook (toward the left side of the vehicle) is coupled to the transmission 114.
(16) As depicted in
(17) The catch structure 122 may be elongate. For example, the catch structure may comprise a rod, tube or bar. Alternatively, the catch structure 122 may comprise a cable. As depicted in
(18) In the arrangement shown in
(19) The shape of the first and second catch hooks 118, 120 is configured to facilitate their engagement with the subframe 116 and catch structure 112 respectively, as described with reference to
(20) Each of the catch hooks is coupled in a load-transferring manner to the engine assembly 110 at their respective first flange 118a, 120a. The first flange 118a, 120a may comprise a connecting portion configured to be coupled to the engine assembly 110. The first flanges 118a, 120a extend away from the engine assembly 110 in a substantially vertical direction. Alternatively, in some arrangements of the disclosure, the first flanges 118a, 120a may extend in a direction having a horizontal component, e.g. in a longitudinal and/or lateral direction of the vehicle 102.
(21) The second flanges 118b, 120b may extend from the respective first flanges 118a, 120a at an angle relative to the first flange. In the arrangement depicted, the second flanges are arranged at right angles, e.g. at substantially 90 degrees, to the first flanges 118a, 120a. However, it is equally envisaged that the second flanges 118b, 120b may be arranged at any other angle relative to the first flanges 118a, 120a. The second flanges 118b, 120b of different ones of the first and second catch hooks 118, 120 may be arranged at different angles to other first and second catch hooks respectively. Furthermore, the second flanges 118b of the first catch hooks 118 may extend away from the first flanges 118a of the first catch hooks at different angles compared to the second flanges 120b of the second catch hooks 120. As depicted, the second flanges 118b, 120b typically extend from the first flange 118a, 120b in a direction towards the subframe 116 or catch structure 122.
(22) In the arrangements shown in
(23) Similarly, the second catch hooks 120 are configured such that during a collision, the second flanges 120b of the catch hooks pass over the catch structure 122 and the catch structure contacts the first flange 120a of the catch hook. The catch structure 122 then engages with the second catch hooks to contact the first and second flanges 120a, 120b.
(24) In other arrangements, the configuration, e.g. shape, of the subframe 116 and/or the catch structure 122 may differ, and hence, the configuration of the first and/or second catch hooks may differ accordingly. In general, the first and second catch hooks may be configured as desired in order to facilitate engagement of the first and second catch hooks with the subframe 116 and catch structure 122 respectively during a collision of the vehicle, as described below.
(25) In the arrangement shown in
(26) With reference to
(27) Similarly, the first catch hooks 118 engage the subframe 116 of the engine assembly 110 during the collision and transfer force from the engine 112 into the subframe. The subframe 116 is coupled in a load-transferring manner to the support structure assembly 130 and transfers the force into the support structure assembly 130 during the collision.
(28) The catch structure 122 is spaced apart from the bulkhead structure 106 of the vehicle. As depicted in
(29) The catch hooks 118, 120, catch structure 122 and subframe 116 provide load paths between the engine 112 and the vehicle support structure assembly 130 of a greater stiffness than the engine support 132. Hence, when the first and second catch hooks engage the subframe 116 and catch structure 122 respectively, the effective stiffness of the connections between the engine assembly 110 and the support structure assembly 130 is at least temporarily increased. By increasing the stiffness of these connections, and improving the transfer of crash/impact load from the engine 112 to the support structure assembly 130, the deceleration of the motor vehicle 102 during the collision may also be at least temporarily increased.
(30) Furthermore, by improving the transfer of load from the engine 112 to the support structure assembly 130, displacement of the engine 102 relative to the support structure assembly 130 can be limited, e.g. reduced, when compared to in the vehicle 2 shown in
(31) As mentioned above, the first and second catch hooks 118, 120 are coupled to the engine 112 at vertically spaced apart locations. However in other arrangements, the first and second catch hooks 118, 120 may be coupled to the engine at the same vertical position. In either arrangement, the first and second catch hooks 118, 120 are arranged such that hook portions, e.g. the second flanges 118b, 120b, of the first catch hooks 118 are vertically spaced apart from those of the second catch hooks 120. By configuring the first and second catch hooks in this way, when the first and second catch hooks 118, 120 engage the subframe 116 and catch structure 122 respectively, rotation of the engine assembly 110 about a lateral axis of the vehicle is restricted.
(32) Additionally, by providing more than one first and/or second catch hook, that are laterally spaced apart from each other, rotation of the engine about a vertical axis is also restricted. In some arrangements, the first and second catch hooks 118, 120 may be positioned, e.g. in a longitudinal direction of the vehicle, such that the catch hooks 118, 120 engage the subframe 116 and catch structure 122 at different points during the collision, e.g. following different levels of displacement and/or rotation of the engine assembly 110. This allows the angle of the engine assembly 110 during the collision to be controlled. As shown in
(33) The subframe 116 is coupled in a load-transferring manner to the support structure assembly 130 of the vehicle and initially transfers load from the engine into the support structure assembly 130. However, the subframe 116 and/or the support structure assembly 130 are configured such that when sufficient load is applied to the subframe 116, e.g. via the first catch hooks 118, the subframe 116 decouples from the support structure assembly 130. When this occurs, the stiffness of the connection between the subframe 116 and the support structure assembly 130 is reduced.
(34) The term decouple as used herein is intended to indicate a complete or significant loss of load-transferring capability, and does not necessarily require a complete physical severing of physical connection.
(35) In the arrangement shown in
(36) Reducing the stiffness of the connections between the engine assembly 110 and the support structure assembly 130 at the first and second catch hooks 118, 120, may lead to an increase in deformation, e.g. buckling and/or crumpling, of the engine support 132. Reducing the stiffness of the connections may reduce the deceleration of the vehicle 102 during the collision. Additionally, reducing the stiffness of the connections may permit further displacement of the engine assembly 110 during the collision. Further displacement of the engine assembly 110 may lead to the engine contacting and/or deforming the bulkhead structure 106.
(37) With reference to
(38) In
(39) The collision begins at a vehicle displacement S.sub.0. Between displacements S.sub.0 and S.sub.1, crash structures of the vehicle 2, such as the front crash structure 9, crumple. The deceleration of the vehicle may increase as the stiffness of the crash structures increase and may reduce as other crash structures begin to buckle or crumple.
(40) When the vehicle 2 has displaced to S.sub.1, the engine 12 may be receiving force from the collision that may cause the engine support to buckle or crumple. As depicted in
(41) In
(42) In the arrangement depicted, the catch hooks 118, 120 are configured to engage the subframe 116 and catch structure 122 at or around vehicle displacement S.sub.1. As described above, providing the load path to the support structure assembly 130 via the catch hooks 118, 120 reduces the amount that the engine support 132 is crushed and/or that the engine 112 displaces and increases the effective stiffness of the connections between the engine assembly 110 and the support structure assembly 130. Hence, as shown in
(43) Between S.sub.2 and S.sub.3, the force of the collision being transferred into the support structure assembly 130 through the subframe 116 may reach a sufficient magnitude to decouple the subframe 116 from the support structure assembly 130. Decoupling of the subframe 116 from the support structure assembly 130 reduces the effective stiffness of the connections between the engine assembly 110 and the support structure assembly 130, which may reduce the deceleration of the vehicle 102
(44) Additionally or alternatively, the catch structure 122 may be configured to deform, e.g. bend, buckle, break, e.g. snap or rupture, or decouple from the support structure assembly 130, between S.sub.2 and S.sub.3. Deformation of the catch structure 122 also reduces the effective stiffness of the connections between the engine assembly 110 and the support structure assembly 130.
(45) In some arrangements, the catch structure 122 is configured to deform at substantially the same point in the collision that the subframe 116 decouples from the support structure. The point at which the catch structure 122 deforms relative to the point at which the subframe 116 decouples may be selected in order to allow or encourage rotation of the engine about a lateral axis of the vehicle 102 in a preferred direction by a desired amount, or to limit such rotation.
(46) When the subframe has become decoupled and/or the catch structure has deformed, an increased level of load from the collision may be transferred to the support structure assembly 130 through the engine support 132. The engine support 132 may buckle or crumple and the effective stiffness of the connections between the engine assembly 110 and the support structure assembly 130 may be reduced.
(47) As shown in
(48) Although the Figures and description given above illustrate and describe an arrangement in which the engine is a front mounted engine, and the collision is a frontal collision of the vehicle, it is equally envisaged, that the present invention may be applied to vehicle having a rear mounted engine, and the first and second catch hooks 118, 120 and catch structure may be configured as appropriate to limit forward displacement of the engine during a rear collision of the vehicle. For example, the catch structure 122 may be arranged forward of the catch hooks 118, 120.
(49) It will be appreciated by those skilled in the art that although the invention has been described by way of example, with reference to one or more exemplary examples, it is not limited to the disclosed examples and that alternative examples could be constructed without departing from the scope of the invention as defined by the appended claims.
(50) While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.