Method for contamination prevention in fluid storage tank requiring temperature control, and device therefor
10562082 ยท 2020-02-18
Assignee
Inventors
Cpc classification
Y10T137/0396
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T137/6416
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D88/744
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16K49/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B65D88/74
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method is disclosed herein for detecting cracks of a fluid storage tank due to breakage of a wall of the fluid storage tank. In an example embodiment, the method includes positioning an enclosed pressure-resistant jacket around an outer wall of the fluid storage tank, controlling a temperature of the fluid in the fluid storage tank by allowing a liquid cooling or heating medium to flow in the enclosed pressure-resistant jacket at a pressure lower than a pressure x applied within the fluid storage tank, maintaining the pressure in the pressure-resistant jacket lower than the pressure x, sampling the cooling or heating medium from an air pool provided in a passage of the cooling or heating medium, and analyzing components of the cooling or heating medium, while preventing contamination of the fluid in the fluid storage tank with the liquid cooling or heating medium.
Claims
1. A method for detecting cracks of a fluid storage tank due to breakage of a wall of the fluid storage tank, which comprises: positioning an enclosed pressure-resistant jacket around an outer wall of the fluid storage tank; controlling a temperature of the fluid in the fluid storage tank by allowing a liquid cooling or heating medium to flow in the enclosed pressure-resistant jacket at a pressure lower than a pressure x applied within the fluid storage tank; maintaining the pressure in the pressure-resistant jacket lower than the pressure x; sampling the cooling or heating medium from an air pool provided in a passage of the cooling or heating medium; and analyzing components of the cooling or heating medium, while preventing contamination of the fluid in the fluid storage tank with the liquid cooling or heating medium.
2. The method for detecting cracks according to claim 1, wherein a cooling or heating medium-storage tank or a cooling or heating medium-supplying server tank is provided separately from the fluid storage tank and is opened to the air.
3. The method according to claim 1, which includes controlling the pressure in the pressure-resistant jacket by means of a control system.
4. The method according to claim 2, which includes allowing the cooling or heating medium to flow in the enclosed pressure-resistant jacket at the pressure lower than the pressure x by providing a pressure-reduction unit between the cooling or heating medium-storage tank opened to the air and the fluid storage tank; suctioning the cooling or heating medium by means of a suction pump connected to an exit of the cooling or heating medium in the enclosed pressure-resistant jacket; transferring the cooling or heating medium from the cooling or heating medium-storage tank to the enclosed pressure-resistant jacket via the pressure-reduction unit; allowing the cooling or heating medium to flow and circulate through the enclosed pressure-resistant jacket; and returning the cooling or heating medium to the cooling or heating medium-storage tank via the suction pump.
5. The method according to claim 4, which includes setting a height B from a bottom of the enclosed pressure-resistant jacket to the top thereof to satisfy the following equation:
BC{W(1E)}/, wherein normal pressure is deemed as 1 atm, C is a suction height of the cooling or heating medium by the suction pump,
C=(CmaxS)/, Cmax is a maximum suction height of water by the suction pump, provided that the Cmax is a suction height when the cooling or heating medium is deemed as water, S is a safe operational value and is larger than 0 (S>0), is a specific density of the cooling or heating medium, W is a water-suction height under vacuum, E is a pressure set at the pressure-reduction unit, E=xd, x is a pressure applied to the inside of the fluid storage tank, and d is a difference in pressure in which a pressure at the bottom of the enclosed pressure-resistant jacket is subtracted from the pressure x within the fluid storage tank, which difference is required when the suction pump is stopped, wherein d>0.
6. The method according to claim 1, which includes physically and forcibly reducing in pressure a space in which the cooling or heating medium flows by stopping the flow of the cooling or heating medium and sealing the space.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Additional features and advantages are described herein, and will be apparent from the following Detailed Description and the figures.
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DETAILED DESCRIPTION
(13) It is necessary in the present disclosure to maintain a cooling or heating medium in a required pressure-reduced state and to regulate a relative height between the liquid level of a cooling or heating medium storage tank (or a cooling or heating medium server tank) and the top of the enclosed pressure-resistant jacket so that a pressure-reduced circulation of the medium becomes possible. Namely, it is important to set a suction height C(m) of the cooling or heating medium at a value derived by subtracting a safe operational value S(m) from a maximum suction height (m) of the cooling or heating medium C.sub.max (m) (C=(C.sub.maxS)), and regulate a height A (m) from the liquid level of the fluid storage tank (or server tank) to the bottom of the enclosed pressure-resistant jacket provided around the wall of the fluid storage tank, and a height B(m) of the enclosed pressure-resistant jacket from the bottom to the top thereof.
(14) The maximum suction height C.sub.max (m) of the cooling or heating medium by a suction pump depends on the efficacy of the pump. The maximum suction height C.sub.max (m) of the cooling or heating medium by a suction pump is defined as a maximum suction height (m) of water which is a typical cooling or heating medium. In order to maintain the cooling or heating medium in a pressure reduced state, the height A, B and C are determined so that the heights A and B and the suction height C of the cooling or heating medium by a suction pump satisfy the following formula (equation or inequality) (1):
A+BC(1)
wherein,
A: a height (m) from the liquid level of a fluid storage tank (or server tank) to the bottom of an enclosed pressure-resistant jacket,
B: a height (m) of an enclosed pressure-resistant jacket from the bottom to the top thereof,
C: a suction height of a cooling or heating medium by a suction pump.
(15) When the cooling or heating medium is water, the water suction height W (m) is about 10 m (W=about 10) under vacuum (0 atm) in a normal condition. Then, when the suction pump stops, the pressure at the bottom of the enclosed pressure-resistant jacket and the pressure at the top thereof can be shown by the following formulas (2) and (3):
pressure (atm) at the bottom of the jacket=(1A/W)1(2)
pressure (atm) at the top of the jacket=(1(A+B)/W)1(3)
(16) More generally, if a specific density of the cooling or heating medium is expressed by , the pressure at the bottom of the enclosed pressure-resistant jacket and the pressure at the top thereof when the suction pump stops can be shown by the following formulas (2) and (3):
pressure (atm) at the bottom of the jacket=(1A /W)1(2)
pressure (atm) at the top of the jacket=(1(A+B)/W)1(3)
(17) From the formulas (2) and (3), it is shown that the pressure at the bottom of the enclosed pressure-resistant jacket is higher than that at the top of the jacket when the suction pump stops, whereby it is possible to allow the cooling or heating medium in the enclosed pressure-resistant jacket to flow at a pressure lower than the pressure x (atm) applied within the fluid storage tank (also when the pump stops) by setting the pressure at the bottom of the jacket during stopping (cessation) of the suction pump at a pressure not higher than the pressure x (atm) applied within the fluid storage tank, preferably lower than the pressure x. When the suction pump operates, the pressure at the bottom of the jacket is lower than that during cessation of the suction pump, and thus the pressure at the bottom of the jacket becomes lower than the pressure x (atm) applied within the fluid storage tank.
(18) The suction height of a cooling or heating medium C(m) is established by the following formula (4):
C=(C.sub.maxS)/(4)
wherein,
(19) C.sub.max: a maximum suction height (m) of the cooling or heating medium by the suction pump; S: a safe operational value (m) : a specific density of the cooling or heating medium (g/cm.sup.3). C.sub.max (m) is a maximum suction height (m) of the cooling or heating medium by the suction pump, S(m) is a safe operational value (m), and is a specific density of the cooling or heating medium. The safe operational value S(m) is introduced taking account of drop of the suction efficacy of the suction pump or the like due to metal fatigue, and usually not less than 1 m, preferably 2 to 4 (m).
(20) Then, the height A (m) from the liquid level of the cooling or heating medium storage tank (or cooling or heating medium server tank) to the bottom of the enclosed pressure-resistant jacket around the wall of the fluid storage tank is set up according to the following formula (5):
A{W(1x+d)}/(5)
(21) wherein,
(22) x (atm) is a pressure (atm) applied to the inside of the fluid storage tank;
(23) d (atm) is a difference in pressure (atm) between a pressure (atm) at the bottom of the enclosed pressure-resistant jacket and the pressure x (atm) within the fluid storage tank in which the former pressure is subtracted from the pressure x (atm), wherein d>0, preferably 0.05 to 0.4 (atm), particularly 0.2 to 0.4 (atm);
(24) W is a water-section height (m) under vacuum (about 10 m).
(25) Then B (m) is set up to satisfy the following formula (1):
BCA(1)
Namely,
B(C.sub.maxS)/W(1x+d)/(6)
(26) When S(m) and d (atm) are set at an appropriate value, the formula (6) can be changed to
B=CA=(C.sub.maxS)/{W(1x+d)/}(6)
(27) Thus, it is possible to achieve a relatively reduced pressure in the enclosed pressure-resistant jacket even if the suction pump stops by the height A (m) from the liquid level in the cooling or heating medium storage tank to the bottom of the enclosed pressure-resistant jacket and the height B(m) of the enclosed pressure-resistant jacket from the bottom to the top thereof.
(28) These heights A and B are adjusted to enable safe circulation considering the suction height of a cooling or heating medium by the suction pump C, the specific density of the cooling or heating medium, a required difference in pressure (atm) between a pressure (atm) at the bottom of the enclosed pressure-resistant jacket and the pressure x (atm) within the fluid storage tank, a safe operational value, and atmospheric pressure.
(29) In the case where it is not possible to arrange the liquid level of a cooling or heating medium storage tank or server tank below the bottom of the enclosed pressure-resistant jacket (when A=0), a reduced-pressure circulation of the cooling or heating medium can be enable by using a pressure-reduction unit, and during cessation of a suction pump, it is possible to maintain the pressure in the enclosed pressure-resistant jacket not higher than that in a fluid storage tank (reduce pressure retention) by using a combination of an electromagnetic valve and a physically pressure-reducing apparatus.
(30) Also in the case of carrying out pressure reduction by a pressure-reduction unit, the suction height of a cooling or heating medium C(m) is set up by the following formula (4):
C=(C.sub.maxS)/(4)
(wherein, C.sub.max, S, and are as defined above). It is necessary to set up the safe operational value S(m) taking account of drop of the suction efficacy of the suction pump due to metal fatigue or the like.
(31) B is set up according to the following formula (7):
BCW(1E)/(7)
wherein, E (atm) is a pressure set up for the pressure reduction unit, and C, W and are as defined above.
(32) The pressure E (atm) set up for the pressure reduction unit is set up according to the following formula (8):
E=xd(8)
wherein, x and d are as defined above.
(33) Embodiments according to the plant of the disclosure are explained by way of the drawings.
(34) In the Case of Small-Sized Fluid Storage Tank
(35) In the case of the first embodiment of the disclosure (see
(36) In the case where the cooling or heating medium-storage tank 3 is distant from the fluid storage tank 2, or in the case where the cooling or heating medium-storage tank 3 is a larger size tank and it is not possible to install the cooling or heating medium-storage tank at a level (height) below the fluid storage tank 2, a server tank 10 may be provided at a level below and near the fluid storage tank 2.
(37) In that case, the cooling or heating medium supplied from the cooling or heating medium-storage tank 3 is pressurized by a pressurizing pump 17, and sent to the server tank 10. Thereafter, the cooling or heating medium from the server tank 10 is circulated under a reduce pressure in the enclosed pressure-resistant jacket 4, and returned to the cooling or heating medium-storage tank 3. Also in this case, A+B (wherein A is a height from the liquid level of the server tank 10 to the bottom of the enclosed pressure-resistant jacket 2, B is a height of the enclosed pressure-resistant jacket) is set up at a value not more than the suction height C (m) of the suction pump, i.e. A+BC, or alternatively, at a value that satisfies A+B=C when S and d are set at an appropriate value.
(38) It is preferable to provide the server tank 10 with a vent (ventilation pipe), make the server tank 10 open to the air in place of enclosing it, and provide with a ball tap to regulate a flow volume of the cooling or heating medium from the cooling or heating medium-storage tank 3. By such constitution, a liquid level of the server tank 10 can be maintained at a constant level.
(39) In order to maintain a pressure-reduced state within the enclosed pressure-resistant jacket 4 even when the suction pump 1 stops, an electromagnetic valve 13 may be arranged downstream the suction pump 1, as shown in
(40) As shown in
(41) In place of maintaining a pressure-reduced state by setting up the liquid level of the cooling or heating medium-storage tank 3 below the bottom of the fluid storage tank 2 by means of the server tank 10 (pressure reduction by height), it is also possible to adjust a pressure by a pressure-reduction unit 12 to achieve a pressure-reduced state in the enclosed pressure-resistant jacket 4 compared with a pressure of the inside of the storage tank 2 (pressure reduction by a pressure reduction unit).
(42) In the embodiment of the disclosure shown in
(43) Also included in the present disclosure are various methods such as methods in which a physically pressure-reducing apparatus 14 is provided between the exit of the enclosed pressure-resistant jacket 4 and the suction pump 1 to forcibly reduce the pressure in the enclosed pressure-resistant jacket 4, instead of controlling a pressure-reduced state in the enclosed pressure-resistant jacket 4 by the height. An electromagnetic valve 13 may be laid on to seal the enclosed pressure-resistant jacket 4 in preparation for cessation of the suction pump 1.
(44) In any of the embodiments, the inside of the cooling or heating medium-storage tank and the enclosed pressure-resistant jacket, preferably the lowest part (bottom) of the jacket, are connected by a conduit line optionally via a cooling or heating medium-receiver tank 11, and the exit, usually arranged at the top, of the enclosed pressure-resistant jacket and an admission port of the suction pump 1 are connected by a conduit line, and further a discharge port of the suction pump 1 and the inside of the cooling or heating medium-storage tank 3 are connected by a conduit line. In this case, it is preferable, in view of preventing contamination with air, to set the conduit line below the liquid level of the cooling or heating medium-storage tank 3.
(45) It is necessary to provide the cooling or heating medium-storage tank with a ventilation hole (ventilation pipe). This is because it is necessary for the cooling or heating medium-storage tank 3 to be open to the air instead of making it closed. The reason therefor is that by returning a pressurized state of the returning (returning from suction pump 1 to cooling or heating medium-storage tank 3) cooling or heating medium in the conduit line to a normal pressure state, a conduit line for forwarding (forwarding from the cooling or heating medium-storage tank 3 to the enclosed pressure-resistant jacket 4) cooling or heating medium can be always maintained in a reduced state.
(46) In order to maintain the cooling or heating medium in a pressure-reduced state, it is necessary that the enclosed pressure-resistant jacket 4 is filled with the cooling or heating medium even when the suction pump 1 stops. Namely, it is desirable that, when the suction pump 1 stops, merely flow of the cooling or heating medium stops but does not discharge to the cooling or heating medium-storage tank 3. This is because, in order to maintain a pressure-reduced state even when the suction pump 1 stops, the pressure-reduced state cannot be maintained if the cooling or heating medium discharges to the cooling or heating medium-storage tank 3.
(47) Therefore, in a conduit line from the discharge port of the suction pump 1 to the inside of the cooling or heating medium-storage tank 3, the conduit line from the discharge port of the suction pump 1 may be inserted into the liquid of the cooling or heating medium-storage tank 3, or may be attached to the cooling or heating medium-storage tank 3 at a site of the wall thereof below the liquid level of the tank 3. Alternatively, when the conduit line from the discharge port of the suction pump 1 is not be below the liquid level of the cooling or heating medium-storage tank 3, an electromagnetic valve 13 which is closed in compliance with stopping of the suction pump 1 may be laid on between the enclosed pressure-resistant jacket 4 and the cooling or heating medium-storage tank 3.
(48) By the method and plat for preventing contamination of a fluid in a fluid storage tank 2 with a cooling or heating medium by making an enclosed pressure-resistant jacket 4 provided around the outer wall of the fluid storage tank 2 in a pressure-reduced state are meant a method and plant in which the enclosed pressure-resistant jacket 4 is always maintained in a pressure-reduced state (a state which is relatively lower in pressure compared with a pressure within the fluid storage tank 2), and the method and plant are not necessarily restricted to the embodiments shown above.
(49) In the Case of Large-Sized Fluid Storage Tank
(50) In the case where the present disclosure is applied to a large-sized fluid storage tank which requires an enclosed pressure-resistant jacket having a height exceeding the height C (m) of the suction height (m) of a cooling or heating medium by the suction pump, the enclosed pressure-resistant jacket is constructed to a multiple staged (multistage) construction having a server tank and/or a pressure-reduction unit, if necessary, and a suction pump in each stage.
(51) Namely, the enclosed pressure-resistant jacket is constructed to have a multistage construction, wherein the first stage of the lowest stage has the structure of the enclosed pressure-resistant jacket in the plant with the above-mentioned small-sized fluid storage tank, each of the second and subsequent stages is constructed similarly to the first stage (refer to
A{W(1x+d)}/(5)
(wherein W, x, d and p are as defined above).
(52) In the embodiments having a three stage construction as shown in
(53) In place of providing a cooling or heating medium-server tanks 10a, 10b, 10c or the like in each stage, a cooling or heating medium may be supplied directly from a cooling or heating medium-storage tank 3 to the bottom of each enclosed pressure-resistant jacket 4a, 4b, 4c by means of a pressure-reduction unit 12 provided in each stage as shown in
(54) The embodiment shown in
(55) The cooling or heating medium usable in the present disclosure is a medium which is usually liquid at atmospheric pressure, and includes both of a cooling medium and a heating medium. By the cooling medium is meat a liquid for cooling a fluid in a fluid storage tank, and examples thereof include a cooling water and antifreeze liquid (generally an ethylene glycol liquid or propylene glycol liquid) cooled by a refrigeration unit. The cooling medium in the cooling or heating medium-storage tank is cooled to approximately from 0 to 5 C., usually approximately from 2 to 2 C. by a cooling apparatus, as necessary.
(56) By the heating medium is meat a liquid for heating a fluid in the fluid storage tank, and examples of the heating medium usable in the present disclosure include a hot water or hot oil heated by a heating apparatus.
(57) In the present disclosure, the cooling medium and the heating medium mentioned above flows within the enclosed pressure-resistant jacket under conditions of temperature and pressure under which they are in a liquid state.
(58) The fluid in the fluid storage tank is liquid under a temperature-controlled state, such as milk, wine, sake (alcoholic beverage), beverage, etc. or is powder. The storage tank is usually open to atmospheric pressure, but may be a pressurized closed system. In the case of a pressurized closed system, the enclosed pressure-resistant jacket is relatively reduced in pressure compared with that in the storage tank.
(59) The suction pump usable in the present disclosure is desirably a self-suction pump, such as a self-suction centrifugal pump or piston pump. It is necessary that the pump efficacy of the self-suction pump (C.sub.max) is not less than a height difference between a liquid level of the cooling or heating storage tank (or server tank) and an admission port of the self-suction pump, namely a height from the liquid level of the storage tank to a top of the enclosed pressure-resistant jacket (A+B).
(60) Detection of Cracks in Fluid Storage Tank
(61) It is desirable to provide an air pool 9 in a conduit pipe through which a cooling or heating medium returns from the suction pump 1 to the cooling or heating medium-storage tank 3. If air is pooled in the air pool, it is ready to detect something abnormal generated in the plant itself.
(62) It is periodically carried out to sample a cooling or heating medium in the cooling or heating medium-storage tank 3 from the air pool 9 and analyze the components of the cooling or heating medium by using a component analyzer such as gas chromatography or liquid chromatography. If the fluid in fluid storage tank 2 is detected in the sample of cooling or heating medium, it is highly possible that some cracks have generated in the wall between the enclosed pressure-resistant jacket 4 and the fluid storage tank 2. Namely, according to the present disclosure, abnormality of the wall of the fluid storage tank can be readily detected.
(63) It is desirable to provide this air pool 9 in the conduit pipe through which a cooling or heating medium returns from the suction pump 1 to the cooling or heating medium-storage tank 3, preferably at a position of the pipe near the cooling or heating medium-storage tank 3 and not higher than the liquid level of the storage tank 3.
(64) Pressure-reduction unit 12 usable in the embodiments shown in
EXAMPLE
Example 1
(65) In the one-stage plant shown in
(66) The cooling or heating medium-storage tank 3 is always controlled by automatically operating a temperature control apparatus 8 to cool or heat the cooling or heating medium at an arbitrary temperature by the temperature control apparatus 8 connected to the storage tank so that the medium can be used as an ice banker or hot banker.
(67) In the fluid-storage tank 2, a fluid is introduced by a fluid input pipe 6 and sent to a fluid takeoff pipe 7. Before introducing the fluid to the fluid-storage tank 2 through the fluid input pipe 6, or immediately after introduction of the fluid, operation of the self-suction centrifugal pump 1 is started by introducing the cooling or heating medium thereto, and the cooling or heating medium is circulated by allowing it to flow from the cooling or heating medium-storage tank 3 through an enclosed pressure-resistant jacket 4 provided on the wall of the fluid-storage tank 2 in a cooling or heating medium flow direction 5a in the cooling or heating medium flow pipe 5, suctioning the medium by self-suction centrifugal pump 1, and returning the medium to the cooling or heating medium-storage tank 3. The circulation of the cooling or heating medium is appropriately carried out during the period of time when the fluid is stored in the fluid-storage tank 2, taking optional temperature control into consideration.
(68) In the above plant, the cooling or heating medium (water) flowed in the enclosed pressure-resistant jacket 4 at a reduced pressure compared with that in the fluid-storage tank 2.
(69) Each of the enclosed pressure-resistant jackets 4 in
(70) It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present subject matter and without diminishing its intended advantages. It is therefore intended that such changes and modifications be covered by the appended claims.
EXPLANATION OF SYMBOLS
(71) 1: self-suction centrifugal pump (suction pump) 2: fluid-storage tank 3: cooling or heating medium-storage tank 4, 4a, 4b, 4c: enclosed pressure-resistant jacket 5: cooling or heating medium flow pipe 5a: cooling or heating medium flow direction 6: fluid input pipe 7: fluid takeoff pipe 8: temperature control apparatus 9: air pool 10a, 10b, 10c: liquid level controlled cooling or heating medium server tank 11b, 11c: cooling or heating medium receiver tank 12: pressure-reduction unit 13: electromagnetic valve, 14: physically pressure-reducing apparatus 15: valve for supplying priming water at the commencement of operation 16: T-shaped piping 17: pressurizing pump 18: pressure-reduction valve 19: differential pressure valve