Solar cell using quantum dots and method of fabricating same
10566491 ยท 2020-02-18
Assignee
- The George Washington University (Washington, DC)
- National Centre for Scientific Research (Paris, FR)
Inventors
- Andrei Afanasev (Leesburg, VA, US)
- Ara Kechiantz (Ashburn, VA, US)
- Jean-Louis Lazzari (Marseilles, FR)
Cpc classification
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
Y10S977/948
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/0693
ELECTRICITY
Y02E10/544
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B82Y99/00
PERFORMING OPERATIONS; TRANSPORTING
Y10S977/774
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01L31/0352
ELECTRICITY
H01L31/18
ELECTRICITY
Abstract
An efficient solar cell and method of fabricating the same is disclosed. The solar cell includes an n-doped substrate layer. A p-doped buffer layer is disposed on the n-doped substrate layer. A quantum dot absorber stack is disposed on the buffer layer. The absorber stack includes at least one quantum dot layer and one p-doped spacer layer. A p-doped cap layer is disposed on the quantum dot absorber layer. The thickness of the quantum dot layer is less than an electron diffusion length from the depletion region formed by the n-doped substrate layer and the p-doped buffer layer. The quantum dot absorber layer allows for additional photo currents from two-photon absorption from the p-doped cap layer being exposed to a light source.
Claims
1. A solar cell comprising: an n-doped substrate layer; a p-doped buffer layer disposed on the n-doped substrate layer; a quantum dot absorber stack disposed on the p-doped buffer layer, the quantum dot absorber stack including at least one quantum dot layer having quantum dots and at least one spacer layer, wherein the quantum dots spatially separate mobile electrons in the conduction band from holes confined in the valence band in the quantum dots; a p-doped cap layer is disposed on the quantum dot absorber stack, the p-doped cap layer for being exposed to a light source; and wherein the quantum dot absorber stack is located within an electron diffusion length outside of a depletion region formed by a p-n junction, the p-n junction formed by the n-doped substrate layer and the p-doped buffer layer and the entire quantum dot absorber stack is located outside of the depletion region, and wherein the electron diffusion length is based on the materials and the doping levels of the p-doped buffer layer, and wherein the p-doped buffer layer has a thickness sufficient to separate the depletion region from the quantum dot absorber stack and to prevent electron tunneling through the p-n junction into electronic states confined in the quantum dots of the at least one quantum dot layer.
2. The solar cell of claim 1, wherein the quantum dot absorber stack is formed by an epitaxial growth of the at least one quantum dot layer and the at least one spacer layer.
3. The solar cell of claim 1, wherein the at least one quantum dot layer is fabricated from GaSb and the at least one spacer layer is fabricated from graded Al.sub.xGa.sub.1-xAs.
4. The solar cell of claim 3, wherein the p-doped cap layer includes a different concentration of aluminum than the at least one spacer layer.
5. The solar cell of claim 1, wherein the quantum dots of the at least one quantum dot layer are a type-II quantum dot.
6. The solar cell of claim 1, further comprising: a wide band gap transparent conducting optical window layer formed on the cap layer; an electrode in contact with the cap layer; and a second electrode in contact with the substrate layer.
7. A method of fabricating a solar cell, comprising: n-doping a GaAs substrate to form an n-doped substrate; forming a p-doped buffer layer on the n-doped substrate; epitaxially forming a plurality of spacer layers and quantum dot layers including quantum dots on the p-doped buffer layer to form a quantum dot absorber stack having a thickness less than an electron diffusion length, wherein the p-doped buffer layer has a thickness sufficient to prevent electron tunneling from a depletion region formed from the n-doped substrate and the p-doped buffer layer into electronic states confined in the quantum dots of the quantum dot layers and to separate the depletion region from the quantum dot absorber stack, wherein the entire quantum dot absorber stack is located outside of the depletion region; and forming a p-doped cap layer over the quantum dot absorber stack.
8. The method of claim 7, wherein the p-doped buffer layer prevents electron tunneling from the n-doped substrate in the depletion region into the electronic states confined in the quantum dots of the quantum dot layers.
9. The method of claim 7, wherein the quantum dot layers are fabricated from GaSb and at least one of the plurality of spacer layers is fabricated from graded Al.sub.xGa.sub.1-xAs.
10. The method of claim 9, wherein the p-doped cap layer includes a different concentration of aluminum than the at least one of the plurality of spacer layers and the p-doped buffer layer.
11. A quantum dot based GaAs solar cell comprising: an n-doped substrate layer forming one end of a p-n junction; a p-doped buffer layer disposed on the n-doped substrate layer and forming another end of the p-n junction, wherein a depletion region is formed from the n-doped substrate layer and the p-doped buffer layer; a quantum dot absorber stack disposed on the p-doped buffer layer, the quantum dot absorber stack including a plurality of quantum dot layers having Type II quantum dots and a corresponding plurality of spacer layers, wherein the quantum dots spatially separate mobile electrons in the conduction band from holes confined in the valence band in the quantum dots; a p-doped cap layer having a p-region formed on the quantum dot absorber stack, the p-doped cap layer for being exposed to a light source; and wherein the quantum dot absorber stack is located within an electron diffusion length outside of the depletion region and the entire quantum dot absorber stack is located outside of the depletion region, wherein the electron diffusion length is based on the materials and doping levels of the p-doped buffer layer, and wherein the p-doped buffer layer has a thickness sufficient to separate the depletion region from the quantum dot absorber stack and to prevent electron tunneling through the p-n junction into electronic states confined in the quantum dots of the plurality of quantum dot layers.
12. The solar cell of claim 11, wherein the quantum dot absorber stack is formed by epitaxial growth of the plurality of quantum dot layers and the plurality of spacer layers.
13. The solar cell of claim 11, wherein the plurality of quantum dot layers is fabricated from GaSb and the plurality of spacer layers are fabricated from graded Al.sub.xGa.sub.1-xAs.
14. The solar cell of claim 11, further comprising: a wide band gap transparent conducting optical window layer formed on the p-doped cap layer; an electrode in contact with the p-doped cap layer; and a second electrode in contact with the n-doped substrate layer.
15. The solar cell of claim 1, wherein the conversion efficiency of the solar cell is 15% greater than the conversion efficiency of a GaAs solar cell without quantum dots.
16. The solar cell of claim 11, wherein the conversion efficiency of the solar cell is 15% greater than the conversion efficiency of a GaAs solar cell without quantum dots.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(9) While the invention is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
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(11) The opposite surface of the n-doped substrate 102 from the bottom electrode 110 forms a depletion region 120 with a p-doped buffer layer 122 that includes the p-n junction 106. The buffer layer 122 of p-doped material is formed on the substrate 102. The buffer layer 122 separates a quantum dot absorber stack 130 from the depletion region 120. The opposite surface of the quantum dot absorber stack 130 from the surface bordering the buffer layer 122 is in contact with the p-doped cap layer 104. As shown in
(12) All of the respective layers 132 and 134 of the quantum dot absorber stack 130 are within the electron diffusion length distance from the depletion region 120. The spacer layers 134 act as non-tunneling barriers surrounding the quantum dots in the valence band of the quantum dot layers 132. The p-doped buffer layer 122 and the n-doped substrate 102 form the ideal p-n junction 106. The p-doped buffer layer 122 is sufficiently thick (in this example 200 nm) to separate the edge of the depletion region 120 from the quantum dot absorber stack 130. The buffer layer 122 prevents electron tunneling from the n-doped substrate 102 through the p-n junction 106 into the electronic states confined in the quantum dots of the absorber stack 130.
(13) In this example, the buffer layer 122 is a thin p.sup.+-doped (Aluminum-Gallium-Arsenide) Al.sub.xGa.sub.1-xAs layer grown on the n.sup.+-doped (gallium-arsenide) GaAs substrate 102. The p-doped cap layer 104 is a p.sup.+-doped Al.sub.xGa.sub.1-xAs material in this example. The quantum dot layers 132 of the quantum dot absorber stack 130 include (gallium-antimony) GaSb strained quantum dots. The spacer layers 134 are preferably un-doped graded Al.sub.xGa.sub.1-xAs material identical to that of the p-doped cap layer 104 or the buffer layer 122. The layers 132 and 134 in the quantum dot absorber stack 130 are doped at a lower level than the buffer layer 122 or the cap layer 104. Alternatively, Al.sub.xGa.sub.1-xSb/Al.sub.xGa.sub.1-xAs type II quantum dots or p+ Al.sub.xGa.sub.1-xAs/p GaAs/GaSb quantum dots may be used for the quantum dot layers 132.
(14) The quantum dots in the quantum dot layers 132 in
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(17) As shown in
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(19) In this example, the volume of the quantum dots 402, 404, and 406 is about 10.sup.18 cm.sup.3. The small volume of the quantum dots impacts the intra-band relaxation time. Absorption of single sub-band gap photon of relevant energy in the quantum dot injects a photoelectron from the valence band into the confined electronic state of the quantum dot. Such absorption pushes the local density of photoelectrons confined in the valence band of the quantum dots up to 10.sup.18 cm.sup.3. Another sub-band gap photon may transfer this confined photoelectron into the conduction band, or the photoelectron may relax back into the mobile electronic state in the valence band by recombining (annihilation) with a mobile hole. Whichever is preferred depends on intensity (concentration) of sub-band gap photons and availability of mobile holes for annihilation. The Al.sub.xGa.sub.1-xAs spacer layers 134 create an .sub.VQ high offset-barrier represented by a line 314 around the GaSb quantum dot layers 132 as shown in
(20) It is well known that an absorption coefficient associated, for instance, with electron transition from the valence band into the conduction band is proportional to the density of electronic states occupied with electrons in the valence band and unoccupied states in the conduction band. In the case of narrow energy band or single energy level within a semiconductor band gap, absorption associated with electron transition from the valence band into the narrow band is proportional to the density of unoccupied confined electronic states in the narrow band while absorption associated with electron transition from the narrow band into the conduction band is proportional to the density of occupied confined electronic states in the narrow band. Since these two conditions seem incompatible, half occupation that results in matching of the quasi-Fermi level to the narrow band is the optimum for facilitating of the two-photon absorption of sub-band gap photons. In the case of quantum dots, this condition is softened. A quantum dot may have a set of discrete states within a wide energy range. For instance, a strained GaSb type-II quantum dot comprises 15 confined electronic states in the valence band. Their energy is spread over a 300 meV of the .sub.VQ energy range represented by the line 314 in the GaSb quantum dot valence band as shown in
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(22) In this example, the quantum dot absorber stack 130 is doped non-homogeneously such that the confined states are kept below the Fermi level 500. In this example, the quantum dot absorber stack 130 is about 1 m thick such that it absorbs all incoming photons from the .sub.Q< spectral range. The p.sup.+-doped Al.sub.xGa.sub.1-xAs cap layer 104 in this example is thin enough to be transparent for the above-band gap energy photons. In this example, the aluminum content, x, of the Al.sub.xGa.sub.1-xAs material in both the buffer layer 122 of the p-n junction 106 and cap layer 104 is higher than it is in Al.sub.xGa.sub.1-xAs spacer layers 134 of the quantum dot absorber stack so that the band gap (.sub.BF) shown as a line 506 in the p-n junction 106 is greater than the band gap (.sub.G) at the spacer layer 134 shown as the line 508 as shown in
(23) Due to the specific doping profile of the quantum dot absorber stack 130 in this example, there are only a few holes either mobile or confined in the quantum dot absorber stack 130. Therefore, the quantum dot absorber stack 130 is about transparent for .sub.2 gap photons from the .sub.VQ<.sub.2<.sub.Q spectral range (.sub.VQ represented by a line 510 and .sub.Q represented by a line 512) in
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(25) Concentrated sunlight rearranges distribution of charge carriers in the solar cell 100 and split the Fermi level into quasi-Fermi levels represented by lines 600A, 600B and 600C for mobile electrons 624 and 626 in the conduction band of the quantum dot absorber stack 130, mobile holes 628 and 630 at the top of the valence band of the spacers 134, and mobile holes 632 confined in the quantum dots in the quantum dot layers 132
(26) Concentration of sunlight produces higher cell performance for two reasons. First, it lowers the blocking barrier, .sub.B, 612 which blocks photoelectrons to reach the depletion region 120 of the p-n junction 106 as shown in
(27) The blocking barrier represented by line 612 is highly sensitive to the charge accumulated in the quantum dot layers 132 and the AlGaAs buffer layer 122. Since concentration of sunlight modifies the accumulated charge, it also modifies the blocking barrier 612. However, a concentration of about 300-sun reduces the blocking barrier .sub.B 612 of an ideal GaSb/GaAs quantum dot intermediate band solar cell to the thermal energy of mobile carriers. Such a small barrier cannot limit photoelectron diffusion towards p-n junction 106, and therefore photovoltaic performance meets the Luque-Marti limit at 300-sun concentration as shown in
(28) Second, the concentrated sunlight allows for an additional electron transfer from photons. A photon represented by a wavy arrow 620 transfers electrons such as the electron 626 to higher energy states due to photon absorption from photons at relatively high energy levels as shown by a dashed line 622 in
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(30) Thus the advantages of the solar cell 100 stem from the quantum dot absorber stack 130 located outside the depletion region 120 in the p-doped part of the GaAs p-n junction 106. This prevents additional recombination and leakage currents, which prevent efficient conversion of the solar energy. The Type II quantum dots in the absorber stack 130 allow for the electrons to be spatially separated from the confined holes and high local density of confined electronic states. The focus is on modification of the band alignment at quantum dots by two-photon absorption of concentrated sunlight and its correlation with the solar cell performance. Additional photocurrent generated in a GaSb/GaAs type-II quantum dot solar cell such as the cell 100 due to two-photon absorption of sub-band gap photons shows that a 300-sun concentration of light may push up the conversion efficiency by 15% as compared to the efficiency of a reference single junction GaAs solar cell without quantum dots.
(31) Sub-band gap photons generate mobile photoelectrons that quickly escape from the conduction band of few nm-thick quantum dots into the conduction band of the Al.sub.xGa.sub.1-xAs spacer layer 134 and relax there in 1 ps. The corresponding holes remain strongly confined in the quantum dots. The escaped photoelectrons diffuse towards the p-n junction 106. In this example, if the absorber stack 130 includes the graded Al.sub.xGa.sub.1-xAs spacer layers 134, a drift driven by the pulling field of the graded spacers may enforce this diffusion so that photoelectrons become able to pass through the 500 nm absorber stack 130 in 50 ps, which is much shorter than their inter-band recombination lifetime of 1 ns-10 ns.
(32) Each of these embodiments and obvious variations thereof is contemplated as falling within the spirit and scope of the claimed invention, which is set forth in the following claims.