Injection valve for an internal combustion engine
10563630 ยท 2020-02-18
Assignee
Inventors
Cpc classification
F02M37/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M2700/077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M53/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M37/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M53/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The disclosure relates to an injection valve for an internal combustion engine of a motor vehicle, having a cooling device for cooling the injection valve. The mentioned cooling device is a thermosiphon cooling device, wherein the thermosiphon cooling device comprises a reservoir volume, and wherein the cooling element has a thermally conductive connection to the reservoir volume.
Claims
1. A method for cooling an injection valve of an engine, comprising: during cylinder deactivation, flowing fuel via an additional fuel line in parallel with a reservoir volume from a lower portion to an upper portion of the injection valve coupled directly in a deactivated cylinder, the injection valve including an inlet line disposed in the upper portion, and the reservoir volume enclosing the inlet line; dissipating heat from the fuel via cooling fins on a body of the injection valve, thereby cooling the injection valve; and circulating the fuel through the reservoir volume via a thermosiphon effect, wherein the injection valve includes a valve needle with a valve ball at one end and a spring at another, opposite end, and wherein the additional fuel line couples the lower portion of the injection valve proximal to the another, opposite end of the valve needle to the upper portion of the injection valve below the cooling fins.
2. The method of claim 1, wherein the cooling fins include a surface area on the body of the injection valve.
3. The method of claim 1, wherein the additional fuel line is housed outside of an injector housing.
4. A method for cooling an injection valve of an engine, comprising: during cylinder deactivation, flowing fuel via an additional fuel line in parallel with a reservoir volume from a lower portion to an upper portion of the injection valve, the injection valve including an inlet line disposed in the upper portion, and the reservoir volume enclosing the inlet line; dissipating heat from the fuel via cooling fins on side walls of the upper portion of the injection valve positioned above the additional fuel line, thereby cooling the injection valve; and circulating the fuel through the reservoir volume via a thermosiphon effect, wherein the thermosiphon effect includes rising of hot fuel from the lower portion to the upper portion of the injection valve, dissipation of heat from the hot fuel to surrounding material and falling of cooled fuel from the upper portion to the lower portion of the injection valve due to gravitation, wherein the injection valve includes a valve needle with a first end proximal to an injector tip and a second end proximal to a spring, the first end opposite to the second end, and wherein the additional fuel line couples the lower portion of the injection valve proximal to the second end of the valve needle to the upper portion of the injection valve below the cooling fins.
5. The method of claim 4, wherein the injection valve is coupled directly in a deactivated cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
DETAILED DESCRIPTION
(4)
(5) Cylinder 14 can receive intake air via a series of intake air passages 142, 144, and 146. Intake air passage 146 can communicate with other cylinders of engine 100 in addition to cylinder 14. In some examples, one or more of the intake passages may include a boosting device such as a turbocharger or a supercharger. For example,
(6) Exhaust passage 148 can receive exhaust gases from other cylinders of engine 100 in addition to cylinder 14. Exhaust gas sensor 128 is shown coupled to exhaust passage 148 upstream of emission control device 178. Sensor 128 may be selected from among various suitable sensors for providing an indication of exhaust gas air/fuel ratio such as a linear oxygen sensor or UEGO (universal or wide-range exhaust gas oxygen), a two-state oxygen sensor or EGO (as depicted), a HEGO (heated EGO), a NOx, HC, or CO sensor, for example. Emission control device 178 may be a three way catalyst (TWC), NOx trap, various other emission control devices, or combinations thereof.
(7) Each cylinder of engine 100 may include one or more intake valves and one or more exhaust valves. For example, cylinder 14 is shown including at least one intake poppet valve 150 and at least one exhaust poppet valve 156 located at an upper region of cylinder 14. In some examples, each cylinder of engine 100, including cylinder 14, may include at least two intake poppet valves and at least two exhaust poppet valves located at an upper region of the cylinder.
(8) Intake valve 150 may be controlled by controller 12 via actuator 152. Similarly, exhaust valve 156 may be controlled by controller 12 via actuator 154. During some conditions, controller 12 may vary the signals provided to actuators 152 and 154 to control the opening and closing of the respective intake and exhaust valves. The position of intake valve 150 and exhaust valve 156 may be determined by respective valve position sensors (not shown). The valve actuators may be of the electric valve actuation type or cam actuation type, or a combination thereof. The intake and exhaust valve timing may be controlled concurrently or any of a possibility of variable intake cam timing, variable exhaust cam timing, dual independent variable cam timing or fixed cam timing may be used. Each cam actuation system may include one or more cams and may utilize one or more of cam profile switching (CPS), variable cam timing (VCT), variable valve timing (VVT) and/or variable valve lift (VVL) systems that may be operated by controller 12 to vary valve operation. For example, cylinder 14 may alternatively include an intake valve controlled via electric valve actuation and an exhaust valve controlled via cam actuation including CPS and/or VCT. In other examples, the intake and exhaust valves may be controlled by a common valve actuator or actuation system, or a variable valve timing actuator or actuation system.
(9) Cylinder 14 can have a compression ratio, which is the ratio of volumes when piston 138 is at bottom center to top center. In one example, the compression ratio is in the range of 9:1 to 10:1. However, in some examples where different fuels are used, the compression ratio may be increased. This may happen, for example, when higher octane fuels or fuels with higher latent enthalpy of vaporization are used. The compression ratio may also be increased if direct injection is used due to its effect on engine knock.
(10) In some examples, each cylinder of engine 100 may include a spark plug 192 for initiating combustion. Ignition system 190 can provide an ignition spark to combustion chamber 14 via spark plug 192 in response to spark advance signal SA from controller 12, under select operating modes. However, in some embodiments, spark plug 192 may be omitted, such as where engine 100 may initiate combustion by auto-ignition or by injection of fuel as may be the case with some diesel engines.
(11) In some examples, each cylinder of engine 100 may be configured with one or more fuel injectors for providing fuel thereto. As a non-limiting example, cylinder 14 is shown including two fuel injectors (also known as injection valve or injection nozzle) 166 and 170. Fuel injectors 166 and 170 may be configured to deliver fuel received from fuel system 8. Fuel system 8 may include one or more fuel tanks, fuel pumps, and fuel rails. Fuel injector 166 is shown coupled directly to cylinder 14 for injecting fuel directly therein in proportion to the pulse width of signal FPW-1 received from controller 12 via electronic driver 168. In this manner, fuel injector 166 provides what is known as direct injection (DI) of fuel into combustion cylinder 14. While
(12) Fuel injector 170 is shown arranged in intake passage 146, rather than in cylinder 14, in a configuration that provides what is known as port injection of fuel (PFI) into the intake port upstream of cylinder 14. Fuel injector 170 may inject fuel, received from fuel system 8, in proportion to the pulse width of signal FPW-2 received from controller 12 via electronic driver 171. Note that a single driver 168 or 171 may be used for both fuel injection systems, or multiple drivers, for example driver 168 for fuel injector 166 and driver 171 for fuel injector 170, may be used, as depicted.
(13) In an alternate example, each of fuel injectors 166 and 170 may be configured as direct fuel injectors for injecting fuel directly into cylinder 14. In still another example, each of fuel injectors 166 and 170 may be configured as port fuel injectors for injecting fuel upstream of intake valve 150. In yet other examples, cylinder 14 may include only a single fuel injector that is configured to receive different fuels from the fuel systems in varying relative amounts as a fuel mixture, and is further configured to inject this fuel mixture either directly into the cylinder as a direct fuel injector or upstream of the intake valves as a port fuel injector. As such, it should be appreciated that the fuel systems described herein should not be limited by the particular fuel injector configurations described herein by way of example.
(14) Fuel may be delivered by both injectors to the cylinder during a single cycle of the cylinder. For example, each injector may deliver a portion of a total fuel injection that is combusted in cylinder 14. Further, the distribution and/or relative amount of fuel delivered from each injector may vary with operating conditions, such as engine load, knock, and exhaust temperature, such as described herein below. The port injected fuel may be delivered during an open intake valve event, closed intake valve event (e.g., substantially before the intake stroke), as well as during both open and closed intake valve operation. Similarly, directly injected fuel may be delivered during an intake stroke, as well as partly during a previous exhaust stroke, during the intake stroke, and partly during the compression stroke, for example. As such, even for a single combustion event, injected fuel may be injected at different timings from the port and direct injector. Furthermore, for a single combustion event, multiple injections of the delivered fuel may be performed per cycle. The multiple injections may be performed during the compression stroke, intake stroke, or any appropriate combination thereof.
(15) Fuel injectors 166 and 170 may have different characteristics. These include differences in size, for example, one injector may have a larger injection hole than the other. Other differences include, but are not limited to, different spray angles, different operating temperatures, different targeting, different injection timing, different spray characteristics, different locations etc. Moreover, depending on the distribution ratio of injected fuel among injectors 170 and 166, different effects may be achieved. Details of different components of a fuel injector (injectors 170 and 166) is discussed in relation to
(16) Fuel tanks in fuel system 8 may hold fuels of different fuel types, such as fuels with different fuel qualities and different fuel compositions. The differences may include different alcohol content, different water content, different octane, different heats of vaporization, different fuel blends, and/or combinations thereof etc. One example of fuels with different heats of vaporization could include gasoline as a first fuel type with a lower heat of vaporization and ethanol as a second fuel type with a greater heat of vaporization. In another example, the engine may use gasoline as a first fuel type and an alcohol containing fuel blend such as E85 (which is approximately 85% ethanol and 15% gasoline) or M85 (which is approximately 85% methanol and 15% gasoline) as a second fuel type. Other feasible substances include water, methanol, a mixture of alcohol and water, a mixture of water and methanol, a mixture of alcohols, etc.
(17) In still another example, both fuels may be alcohol blends with varying alcohol composition wherein the first fuel type may be a gasoline alcohol blend with a lower concentration of alcohol, such as E10 (which is approximately 10% ethanol), while the second fuel type may be a gasoline alcohol blend with a greater concentration of alcohol, such as E85 (which is approximately 85% ethanol). Additionally, the first and second fuels may also differ in other fuel qualities such as a difference in temperature, viscosity, octane number, etc. Moreover, fuel characteristics of one or both fuel tanks may vary frequently, for example, due to day to day variations in tank refilling.
(18) Controller 12 is shown in
(19) As described above,
(20)
(21) On both sides of the fuel passage 213, two reservoir volumes 215 and 217 may be provided. The fuel enclosed in the respective reservoir volumes 215 and 217 may be utilized for cooling the injection valve especially during periods of inactivation. During such periods of inactivation of the valve, the temperature of the valve may increase causing potential damage to the injection valve components (e.g., the tip 237). In addition, fuel trapped in the valve on being exposed to the high temperature may expand and cause further damage to the valve components. The fuel circulating through the reservoir volumes 215 and 217 may provide a cooling effect on the valve owing to thermosiphon effect. Due to the thermosiphon effect, the hot fuel may rise to the top of the respective reservoir volume and after dissipation of heat to the surrounding may again drop through the same volume due to gravity. Any additional component (pump) is not required for attaining the cooling effect using this technique. In order to increase the surface area of the top portion 200 of the injection valve 200, a plurality of fins 214 may be included on both sides walls of the injection valve 200. The increased surface area provides an increased opportunity for heat dissipation from the circulating fuel.
(22) In order to facilitate circulation of fuel from the lower part of the injection valve up to the upper part of the valve, an additional fuel line 222, may be included. The line 222 may be within the injector housing, or outside of the housing as illustrated. A dotted arrow 123 shows the direction of fuel flow through the fuel line 222 due to thermosiphon effect. The fuel line 222 may be fluidically coupled to the reservoir volumes 215 and 217. The fuel line may be in parallel with other passages in the injector between the inlet and outlet. The line 222 may be coupled at both ends below the fins 214 (in a direction toward the injector injection tip). Also the width of reservoir volumes 215 and 217 may be increased to achieve increased cooling effects (due to increased surface area for fuel circulation and heat dissipation). As an example, the width of volumes 215 and 217 may each be wider than any fluid passages below (i.e., toward the injector tip) these volumes so as to enable the thermosiphon effect to provide sufficient cooling, without unnecessarily increasing the volume within the injector more than is needed. The details relating to the cooling function of the reservoir volumes 215 and 217 via thermosiphon effect is discussed in relation to
(23) The injection valve 200 may further comprise components including an adjustment sleeve 220, a pair of springs 224 and 230, an armature 228 and a stop ring 226. The lower portion 240 of the valve may comprise a valve needle 232 and a valve ball 236. During fuel injection, the valve ball 236 may first move upwards (due to movement of the valve needle 232) to facilitate accumulation of fuel in a fuel sack 238 and then the valve ball 236 may push down on the fuel sack 238 in order to inject the fuel via the tip 237 of the valve, wherein the tip may comprise an aperture. In order to communicate with the engine controller, the injection valve 200 may further comprise contact pins 218 for making electrical contacts with a contact plug (not shown).
(24)
(25) The injection valve 1 comprises a body 2, which extends from an upper area 3 to a lower area (tip) 4 of the injection valve 1. The lower area (tip) 4 of the injection valve 1 may be the lower portion 140 as described in
(26) Arranged externally on the body 2 is a cooling element 6. In this example embodiment, the cooling element 6 is designed as cooling fins 7. On the inside the body comprises a first, that is to say inner line 8 and a reservoir volume 9 (such as the reservoir volumes 215 and 217 in
(27) The reservoir volume 9 can be seen arranged very close to an outer circumference of the body 2. It is also possible for the reservoir volume 9 with its outer wall to form at least portions of the outer circumference of the body 2. The reservoir volume 9 would thus have direct contact with the surroundings via its outer wall.
(28) If the injection valve is non-operative, there is no fuel flow through the inner line 8. Under such circumstances when the internal combustion engine is still in operation, by use of another fuel, the inactive injection valve is required to be cooled.
(29) If the injection valve 1 is inactive, that is to say inoperative, the fuel retained in the reservoir volume 9 is warmed by the effect of heat from operation of the of the internal combustion engine, and rises from the tip 4 of the injection valve 1 towards the upper area 3 (head area). The fuel retained inside the reservoir volume cools and sinks again towards the tip 4. The warmed fuel present in the reservoir volume 9 dissipates some of its absorbed heat outwards to the body 2, thereby producing a certain cooling effect, the cooled fuel being led towards the tip of the injection valve 1. Thus a coolant circuit is formed without any impulsion (without a pump). Here the coolant is fuel of conventional type, that is to say diesel fuel or gasoline.
(30) The reservoir volume 9 may be adjustable in terms of its volume, also in its external surface, so that a suitable cooling effect of the fuel present in the reservoir volume 9 can be achieved. An additional fuel line (such as the fuel line 222 in
(31) Also, the outer surface of the body 2 may be cooled, possibly even also externally by coolant from the operating internal combustion engine. The cooling effect can therefore be further improved. The reservoir volume 9 may obviously also be cooled externally, that is to say likewise by means of the coolant of the internal combustion engine, for example, in order to improve the cooling effect further. Also visible in
(32) In one example, an injection valve for an internal combustion engine of a motor vehicle comprises a cooling device for cooling the injection valve, wherein the cooling device is a thermosiphon cooling device comprising a reservoir volume, and a cooling element of the cooling device having a thermally conductive connection to the reservoir volume. In the preceding example, additionally or optionally, the thermosiphon cooling device comprise a first line and the reservoir volume. In any or all of the preceding examples, additionally or optionally, the first line and the reservoir volume are arranged concentrically with one another. In any or all of the preceding examples, additionally or optionally, the reservoir volume has a medium-carrying connection to a first line. In any or all of the preceding examples, additionally or optionally, the cooling element is designed as a fin arranged on a body of the injection valve. In any or all of the preceding examples, additionally or optionally, the reservoir volume is arranged inside the injection valve close to an outer circumference of the body of the injection valve. Any or all of the preceding examples further comprising, additionally or optionally, a fuel line connecting a lower portion of the injection valve to an upper portion of the injection valve, wherein the fuel line enhances flow of fuel from the lower portion of the injection valve to the upper portion of the injection valve due to thermosiphon effect. In any or all of the preceding examples, additionally or optionally, the fuel line is fluidically coupled to the reservoir volume. In any or all of the preceding examples, additionally or optionally, the fuel line is parallel to the reservoir volume.
(33) In another example, a method for cooling an injection valve of an engine, comprises: during cylinder deactivation, flowing fuel via an additional fuel line in parallel with a reservoir volume from a lower portion to an upper portion of an injection valve; dissipating heat from the fuel via cooling elements on a body of the injection valve positioned above the additional line, cooling the injection valve; and circulating the fuel through the reservoir volume via a thermosiphon effect. In the preceding example, additionally or optionally, the cooling elements include fins with a surface area on the body of the injection valve. In any or all of the preceding examples, additionally or optionally, the injector is coupled directly in the deactivated cylinder. In any or all of the preceding examples, additionally or optionally, the thermosiphon effect includes rising of hot fuel from the lower portion to the upper of the injection valve, dissipation of heat from the hot fuel to surrounding material and falling of cooled fuel from the upper portion to the lower portion of the injection valve due to gravitation.
(34) In yet another example, an injection valve system comprises an upper portion of the injection valve; a lower portion of the injection valve; a fuel line connecting the upper and lower portions of the injection valve in parallel with reservoir volumes within the upper portion of the injection valve; a first line within the upper portion of the injection valve; fins on an outer wall of the upper portion of the injection valve; wherein the reservoir volumes enclosing the first line cool the injection valve via a thermosiphon effect. In the preceding example, additionally or optionally, the thermosiphon effect includes rising of hot fuel through the reservoir volumes, dissipation of heat through the fins and then falling of fuel through the reservoir volume under the influence of gravity. In any or all of the preceding examples, additionally or optionally, the injection valve is coupled directly in a cylinder, the cylinder coupled in an engine having a port injector coupled to inject fuel to a port of the cylinder. In any or all of the preceding examples, additionally or optionally, the injection valve is coupled directly in a cylinder, the cylinder coupled in an engine having a direct injector coupled to inject fuel directly into the cylinder. In any or all of the preceding examples, additionally or optionally, at least one of the port injector and the direct injector can be selectively deactivated.
(35) In this way, by including reservoir volumes in the upper part of an injection valve, the valve may be effectively cooled by thermosiphon effect. The increased surface area of the valve may facilitate dissipation of heat from the warm fuel that rises through the reservoir volumes due to thermosiphon effect. The technical effect of utilizing thermosiphon effect to cool the injection valve especially during periods of inactivity is that by utilizing this physical phenomenon, no extra components (e.g., a pump) or external coolant is required to cool the injection valve, thereby causing component and cost reduction.
(36)
(37) It will be appreciated that the configurations and routines disclosed herein are exemplary in nature, and that these specific embodiments are not to be considered in a limiting sense, because numerous variations are possible. For example, the above technology can be applied to V-6, I-4, I-6, V-12, opposed 4, and other engine types. The subject matter of the present disclosure includes all novel and non-obvious combinations and sub-combinations of the various systems and configurations, and other features, functions, and/or properties disclosed herein.
(38) The following claims particularly point out certain combinations and sub-combinations regarded as novel and non-obvious. These claims may refer to an element or a first element or the equivalent thereof. Such claims should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Other combinations and sub-combinations of the disclosed features, functions, elements, and/or properties may be claimed through amendment of the present claims or through presentation of new claims in this or a related application. Such claims, whether broader, narrower, equal, or different in scope to the original claims, also are regarded as included within the subject matter of the present disclosure.