Reinforcement element for increasing the strength of self-solidifying pasty materials
10563404 · 2020-02-18
Assignee
Inventors
Cpc classification
International classification
Abstract
Reinforcement element (10) for increasing the strength of self-solidifying pasty materials which is made of bendable filaments, that comprises a central portion (12) from which at least in three directions respective arms (11) extend out and each of the arms (11) have at least two spaced filaments (13), and the arms (11) have outer ends constituted by respective loops (14) made by the bending of the filament (13) of which the associated arm (11) is made, and in each loop (14) the distance between the filaments (13) is between the twice and twenty fifth times of the size of the filament (13), and the arms (11) are arranged in such a way that in any half space separated by any plane lead through the central portion (12) at least one of the arms (11) is arranged.
Claims
1. A reinforcement element for increasing the strength of self-solidifying pasty materials which is made of at least one bendable filament, the reinforcement element comprising a central portion that lies substantially in a plane, at least three arms that extend out from the central portion in different spatial directions, each of the arms comprising a respective loop, which is obtained by bending the bendable filament of which the associated arm is made, each loop having an outer end interconnecting two spaced branches formed by said bent filament of each said loop, in each loop the branches are substantially parallel to each other so that the distance between the branches is between twice and twenty-five times of the size of the filament, and the arms extend out from the central portion in an even distribution so that there is no direction in which the arms extend out to which more arms would extend than any other direction.
2. The reinforcement element according to claim 1, wherein the length of the arms is at most ten times greater than their width.
3. The reinforcement element according to claim 1, wherein the arms are bent at an angle () of between 20 and 50 relative to the plane.
4. The reinforcement element according to claim 1, wherein the filament has a circular cross section.
5. The reinforcement element according to claim 1, wherein the at least one bendable filament further comprises a coating for corrosion protection and/or for increasing strength.
6. The reinforcement element according to claim 5, wherein the coating is made of a yarn of carbon fiber or glass fiber which is bound to the filament by means of a binder material.
7. The reinforcement element according to claim 1, wherein the filament is formed from two connected and paired filaments.
8. The reinforcement according to claim 1, wherein the reinforcement comprises an even number of arms.
9. The reinforcement element according to claim 1, wherein the at least one bendable filament is comprised of steel, copper, carbon fiber, plastic, glass, basalt fiber or a combination of these materials.
10. The reinforcement element according to claim 5, wherein the at least one bendable filament is characterized by having an average density controlled by the thickness of the coating so as to be equal or nearly equal with the density of the pasty material.
11. A method for making a structure from a mould material that has an increased strength, comprising the steps of: feeding a plurality of reinforcement elements according to claim 1 to the material when it is still in a pasty state in an amount sufficient to obtain least 80 kg/m.sup.3, mixing the material when it is in a pasty state from several components to obtain a mixture including reinforcement elements, whereby the reinforcement elements are evenly distributed in the mixture, pouring the mixture into a form or mould having a required form, and then letting the material be solidified or set.
12. The method according to claim 11, wherein the pasty material is concrete that has a quality of at least C50.
13. The method according to claim 12, wherein the pasty material comprises concrete having a quality greater than C 100.
14. A reinforcement element for increasing the strength of self-solidifying pasty materials which is made of at least one bendable filament, the reinforcement element comprising a central portion that lies substantially in a plane, at least three arms that extend out from the central portion in different spatial directions, each of the arms constituted by a respective loop made by the bending of the bendable filament of which the associated arm is made, each loop having an outer end interconnecting two spaced branches formed by said bent filament of each said loop, in each loop the branches are substantially parallel to each other so that the distance between the branches is between twice and twenty-five times of the size of the filament constituting the loop, provided that when an arm is made from separate filaments those filaments are interconnected at the central portion, the arms extend out from the central portion in an even distribution so that there is no direction in which the arms extend out to which more arms would extend than any other direction.
15. The reinforcement element according to claim 1, wherein the reinforcement element is constructed by bending a single filament.
16. The reinforcement element according to claim 1, wherein the reinforcement element has four arms arranged in respective pairs starting from said plane of said central portion, wherein the arms in each pair extend out in opposite directions and the direction of the first pair of arms is normal to the direction of the second pair of arms, and one of the pairs constituted by the arms is bent in an upward direction from the plane by a predetermined angle (), and the other pair of the arms is bent in the same or nearly the same way in the opposite direction from the plane.
17. The reinforcement element according to claim 14, wherein different ones of said arms are made from separate filaments provided that those filaments are interconnected at the central portion.
18. The method according to claim 11, wherein in the pouring step the pasty material is poured into a mould having a required form.
Description
(1) The invention will now be described in connection with preferable embodiments thereof, in which reference will be made to the accompanying drawings. In the drawing:
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(19) Reference is made to
(20) In the drawing it can be observed that the central portion 12 of the reinforcement element 10 lies substantially in a plane and in
(21) All of the arms close an angle (as absolute value) with the imaginary plane 16. The value of this angle is preferably between 20 and 50, however the use of the angular range between 25 and 35 is the most preferred.
(22) A further formal feature of the reinforcement element 10 shown in
(23) Beside the length of the arms 11 the aggregation and mutual engagement between the elements will be prevented by the presence of bent loops as arced arm-ends which differs from the ending of the filaments in sharp tips. The significance of the loops 14 is high because in addition to ensuring a homogenous mixing the interconnection of the ends of the spaced branches 15 of the arms 11 by respective arced loops 14 defines respective openings 17 in every branch 15. The pasty mould material can pass through these openings 17 and fills them completely, and following the setting of the material the loop 14 will be held not only by the adhesion forces between the mould material and the filament 13 but primarily the form fitting connection provided by the binding material finally set in and through the loop 14. The essence of this kind of connection lies in that the set material encircled by the loops 14 constitutes a single body with the loops 14 on the arms of the neighboring reinforcement elements 10, and if a tensile load acts at a given cross section of the concrete then the other arms of the reinforcement elements 10 will exercise a pressure on the concrete and the concrete has a good resistance against pressures. Of course in certain parts of the filaments 13 of the reinforcement element 10 tensile forces will be generated, but the reinforcement elements 10 have much higher tensile strength than what concrete has. This is just the reason of the appearance of higher load endurance coming from the presence of the reinforcement elements 10. Additionally the fact that the loops 14 embrace the self setting material after having flown in the openings 17 formed by the branches 15 of the arms 11 much higher force fitting connections will be generated between the embraced material and the reinforcement element 10 as if this connection was provided only by the adhesion forces between the filaments 13 and the self setting material. In case of classically designed reinforced concrete this is the typical type of the connection between the steel reinforcement wires and the surrounding concrete material. Such connections will be established between the conventional reinforcement elements and the surrounding self-setting material. This form fitting, embracing type connection is independent from the type and quality of the filaments 13 constituting the reinforcement elements 10, therefore it is also possible that the filaments 13 are made from special materials that have less adhesion to the pasty material. This property is the source of several preferred features which will be explained in later parts of the present specification.
(24) The reinforcement element 10 shown in
(25) Although the design of the reinforcement element 10 is preferred,
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(27) The spatial arrangement and the number of the arms 11 can be visualized or made understood if a spatial imaginary plane is chosen that can take any direction but a straight line P can be placed in this plane which line fits to the central portion 12 of the reinforcement element 10 or 9, and this straight line P has been shown in
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(29) The preferred design of the filaments 13 that can be used to form the reinforcement elements 10, 9, 19 is shown in
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(31) In case the filament 13 is made of steel, it is preferred if it is coated or plated by a thin zinc layer which protects it from corrosion.
(32) The outer surface of the filament 13 can be made from materials that have much less adhesion to concrete or to the other self setting pasty material, because during using the reinforcement element 10 the transmission of forces is taken by the presence of the loops 14 which encircle certain small volumes of the self setting pasty material, whereby the adhesion between the coating and the pasty material has only a subordinated role.
(33) The use of the reinforcement elements 10 according to the invention takes place primarily for increasing the strength of different mould structures. Of the self setting pasty materials the more generally used one is concrete, but there is an ever increasing need of strengthening plastic structures which are made e.g. of polyamide, polypropylene, polyester or other thermoplastic material with comparable properties. In a similar way one can strengthen in this way composite materials made by using multi component self-setting or thermo setting materials.
(34) During the method of use the pasty and partially liquid self setting material is mixed in an appropriate vessel and during the mixing step a predetermined amount of the reinforcement elements 10 is fed in the mix. The mixing is continued until the required homogeneity is reached then the material is poured in a space surrounded from below and from all sides and appropriate jalousie or mould, then in case of need the material is handled by a vibrator for removing the superfluous air bubbles and storing the mould in this state until it is set. In case of need the outer surface is sprinkled (required e.g. in case of concrete).
(35) The amount of the fed reinforcement elements 10 influences the strength of the so made structure, and by increasing the amount the strength can be increased until a given extent. The amount that can be added is limited only by the ability of the material to receive these elements. In case of concrete the lower limit of the adding of the reinforcement elements 10 is around 70-80 kg/m.sup.3 (in case the reinforcement element is made of steel) and the required strength is attained with a dose about 150 to 200 kg/m.sup.3. The quality of the concrete should be sufficiently good, the lower limit of the preferred range is at the quality of C 50 which does not exclude the use of concrete with lower quality but there the increase of strength will be less noticeable. The quality has no upper limit but there is no sense of using concrete with higher quality than around C 500, or if yes, only for special purposes.
(36) With the reinforcement element 10 of the present invention numerous experiments, tests and comparative measurements have been carried out in order to better learn its properties and to ascertain that these properties are present in all cases. Before the detailed description of the experiences a few tests and the results obtained will be described.
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(38) With the method according to the invention a probe 31 with the same dimensions was made by using concrete with quality C 110 and in this concrete the reinforcement elements 10 shown in
(39) For a further comparison a similar size probe was prepared by adding conventional reinforcement elements sold under the commercial name DRAMIX ZC-50/0.8 also with a density of 200 kg/m.sup.3. The length of the steel reinforcement elements was 50 mm, their diameter was 0.8 mm and the two ends were twice stepped. Finally a further test was made by using a further probe of the same size with a concrete piece made of C 25 concrete and into which no reinforcement element was added.
(40) The results are shown in the diagrams of
(41) Reference is made now to
(42) The quadratic recording shows the probe cube 35 in the position as it was mould i.e. the numbers 1 to 5 show the height, wherein #1 corresponds to the uppermost and #5 to the lowest height band. In the recording the light spots are the pictures of the reinforcement elements in the concerned layer, which are partly small circles and partly shorter or longer stripes depending on the position of the elements in the cube. The records taken at different heights made the counting of the number of the reinforcement elements in the associated heights possible. Looking at the picture of
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(44) It should be noted that the unevenness in transversal direction was small in case of both probe cubes 35, 37 because in transversal direction the effect of gravity is insignificant.
(45) Reference is made again to
(46) In contrast with the above the structure made according to the invention and shown in
(47) It is worthwhile to analyze and list the grounds that cause together the advantageous effects with respect to the known reinforcement elements. These grounds are summarized below not in the order of their importance.
(48) It has been mentioned earlier that the force transmitting connection between the reinforcement elements 10 and the surrounding pasty material is due to the connection between the initially pasty material that has flown through the loops 14 and the loops 14 themselves which hold the material after it has been solidified and this connection is different from the frictional and adhesion connection between the filament 13 and the ambient medium. Apart from the fact that in this way higher forces can be transmitted the possibility opens to cover the material of the filament 13 with a corrosion resistant layer or even with a fibrous coating that increases tensile strength or with a plastic coating under the effect of which the resulting density decreases in the desired extent.
(49) The presences of the arms of the reinforcement element that extend out in not too high angles in different directions are very useful during the mixing step because no local agglomeration or mutual engagement of the elements will take place. If an arm of a reinforcement element slides in a loop of an arm of another reinforcement element then under the effect of forces during mixing it can slide out therefrom in an easy way, therefore there is no reason which would interconnect during the mixing operation the neighbouring reinforcement elements. The agglomeration of the reinforcement elements is experienced at all known types of such elements.
(50) A further problem is caused the previously mentioned danger for the reinforcement element to get sunk in the fluid medium. The arms of the reinforcement element 10 extend out in all directions and act as a parachute, which increase the drag against movement in the fluid, and there is no special direction along which this effect could not take place. Furthermore the gravel particles can contact the arms of the reinforcement elements 10 and provide a local support and prevent their displacement in the medium. Because of the here listed reasons the sinking effect will be smaller even if the specific density is not decreased by the use of a plastic coating that adjusts the specific density.
(51) By excluding the danger of agglomeration a further advantage follows, namely in a unity volume much more reinforcement elements can be placed whereby the effect of strengthening also increases. The numbers shown in
(52) The arms 14 of the reinforcement element 10 have ends constituted by the associated loops 14 which can contact the jalousie along respective points only. Accordingly, after the jalousie has been removed the presence of the reinforcement elements 10 are indicated at most only small spots and not long wire surfaces as it is the case at known reinforcement elements. Metal wires that extend till the outer surfaces of the readymade structures are at the same time corrosion centres and they significantly destroy the appearance of the outer surfaces. In case of using the reinforcement elements 10 according to the invention, even if no anti corrosion coating is used only small spots can be seen but in case of zinc-plated or plastic coated design the danger of rusting cannot appear.
(53) The next important property lies in that in case of the reinforcement elements 10 there is no preferred direction and as a result of the good mixing and of the law of high numbers the arms face into all directions and the strength is fully isotropic i.e. it prevails in case of loads coming from any direction. This is a substantial advantage over the previously used solutions because there was the danger of having local anisotropies just as a consequence of the agglomeration of the elements.
(54) As a result of the listed effects, the structures using the reinforcement elements 10 according to the invention can be dimensioned and designed for any given loads and the problem will not take place that the load bearing properties would change and depend on the technology used and the circumstances of manufacture.
(55) Finally, it should be mentioned that there can be several additional advantageous properties because for instance the diagrams shown in