System and method for preventing light spill

Abstract

A luminaire includes a plurality of light modules that have a light source at one end, an exit aperture at the other end, and a light source cover. A first baffle forms sides of first shielding compartments that correspond to the light modules. A light shield that includes a plurality of shield apertures that correspond to the plurality of light modules. Each shield aperture fits around a corresponding light module. The light shield is mounted on a proximal end of the first baffle and the exit aperture of each light module is located in a corresponding first shielding compartment. The light shield is configured to reduce light spill from the first shielding compartments toward the proximal ends of the light modules. The luminaire also includes a plurality of output lenses that correspond to the plurality of first shielding compartments. The output lenses are coupled to a distal end of the first baffle and the edges of each lens are coated with a light absorbing coating. The luminaire further includes a second baffle that forms sides of a plurality of second shielding compartments that correspond to the plurality of output lenses. A proximal end of the second baffle couples to the output lenses.

Claims

1. A luminaire, comprising: a plurality of light modules, each having a light source at a proximal end, an exit aperture at a distal end, and a light source cover; a first baffle forming sides of a plurality of first shielding compartments corresponding to the plurality of light modules; a light shield, comprising a plurality of shield apertures corresponding to the plurality of light modules, each shield aperture fitting around a corresponding light module, the light shield mounted on a proximal end of the first baffle, the exit aperture of each light module located in a corresponding first shielding compartment, the light shield configured to reduce light spill from the first shielding compartments toward the proximal ends of the plurality of light modules; a plurality of output lenses corresponding to the plurality of first shielding compartments, the plurality of output lenses coupled to a distal end of the first baffle, edges of each lens coated with a light absorbing coating; and a second baffle forming sides of a plurality of second shielding compartments corresponding to the plurality of output lenses, a proximal end of the second baffle coupled to the plurality of output lenses.

2. The luminaire of claim 1, wherein one or more of the light shield or baffles comprise a non-reflective coating.

3. The luminaire of claim 1, wherein all of the light shield and baffles comprise a non-reflective coating.

4. The luminaire of claim 1 wherein one or more of the light shield or baffles comprise heat conducting material.

5. The luminaire of claim 1 wherein one or more of the light shield and baffles comprise plastic.

6. The luminaire of claim 1 wherein the light shield, the first baffle, and the second baffle comprise plastic.

7. The luminaire of claim 1, wherein one or more of the plurality of output lenses comprises a plurality of optical elements.

8. The luminaire of claim 7, wherein the plurality of optical elements are configured to alter a relationship to each other.

9. The luminaire of claim 1, wherein at least one light source comprises a plurality of LED dies, wherein at least one LED die of the plurality of LED dies emits light of a color different than light emitted by another LED die of the plurality of LED dies.

10. The luminaire of claim 9, wherein first, second, third, and fourth LED dies of the plurality of LED dies emit red, green, blue, and white light, respectively.

11. The luminaire of claim 9, wherein the light module of the at least one light source further comprises a light guide optically coupled to the at least one light source, the light guide configured to homogenize and conduct the light emitted by the plurality of LED dies to the exit aperture of the light module.

12. The luminaire of claim 11, wherein the light guide operates by total internal reflection.

13. The luminaire of claim 11, wherein the light guide tapers so that an entry port of the light guide is smaller than an exit port of the light guide.

14. The luminaire of claim 11, wherein the light guide is contained within an opaque protective sleeve.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) For a more complete understanding of the present disclosure and the advantages thereof, reference is now made to the following description taken in conjunction with the accompanying drawings in which like reference numerals indicate like features and wherein:

(2) FIG. 1 illustrates a typical multiparameter automated luminaire system including luminaires as further described herein;

(3) FIG. 2 illustrates the layout of an embodiment of the rear portion of a light engine of a luminaire generating multiple beam effects;

(4) FIG. 3 illustrates an embodiment of the light engine illustrated in FIG. 2 fitted with a first light shield;

(5) FIG. 4 illustrates an embodiment of a first baffle, lenses, and a second baffle of the light output portion of a luminaire generating multiple beam effects;

(6) FIG. 5 illustrates a further view of an embodiment of the lenses;

(7) FIG. 6 illustrates an exploded front angled view of the light engine array and light spill prevention system of an embodiment of a luminaire generating multiple beam effects;

(8) FIG. 7 illustrates a further exploded rear angled view of the light engine array and light spill prevention system of an embodiment of a luminaire generating multiple beam effects; and

(9) FIG. 8 illustrates a complete luminaire used in a lighting system illustrated in FIG. 1.

DETAILED DESCRIPTION OF THE DISCLOSURE

(10) Preferred embodiments of the present disclosure are illustrated in the Figures, like numerals being used to refer to like and corresponding parts of the various drawings.

(11) The present disclosure generally relates to a method for providing special effects in wash light luminaires, specifically to a method relating to providing controllable lighting effects from a luminaire with a wash light distribution with a large effective source and true blending output distribution.

(12) FIG. 2 illustrates the layout of an embodiment of the rear portion of a light engine 202 of a luminaire generating multiple beam effects. The light engine 202 consists of a plurality of separate light modules 20. Each light module 20 may comprise: a light isolating cover or enclosure 22 containing a light emitting component (such as an LED not shown), a protective sleeve 24, protecting a light guide optic (not shown) with an exit aperture 26. The light emitting component (not shown) may comprise a single LED or an array of LEDs, which may include a primary optic (not shown). The light emitting component may contain a single color of LEDs or may contain multiple dies, each of which may be of common or differing colors. For example, in one embodiment the light emitting component may comprise one each of a Red, Green, Blue, and White LED. In further embodiments, the light emitting component may comprise a single LED chip or package. While in yet further embodiments, the light emitting component may comprise multiple LED chips or packages either under a single primary optic or each package with its own primary optic. In some embodiments these LED die(s) may be paired with optical lens element(s) as part of the LED light-emitting module. In a further embodiment, the light emitting component may comprise more than four colors of LEDs. For example, seven colors may be used, one each of a Red, Green, Blue, White, Amber, Cyan, and Deep Blue/UV LED die.

(13) The light output from the LEDs in the light emitting component is contained or covered by a light isolating enclosure 22 and enters a light guide optic (not shown) contained within protective sleeve 24. The light guide optic may be a device utilizing internal reflection so as to collect, homogenize and constrain, and conduct the light to exit aperture 26. The light guide optic may be a hollow tube with a reflective inner surface such that light impinging into the entry port may be reflected multiple times along the tube before leaving at the exit aperture 26. The light guide optic may be a square tube, a hexagonal tube, a heptagonal tube, an octagonal tube, a circular tube, or a tube of any other cross section. In a further embodiment, the light guide optic may be a solid rod constructed of glass, transparent plastic or other optically transparent material where the reflection of the incident light beam within the rod is due to total internal reflection (TIR) from the interface between the material of the rod and the surrounding air. The integrating rod may be a square rod, a hexagonal rod, a heptagonal rod, an octagonal rod, a circular rod, or a rod of any other cross section. The light guide optic, whether solid or hollow, and with any number of sides, may have an entry port adjacent to the light emitting component and exit aperture 26 that differ in cross sectional shape. For example, a square entry port and an octagonal exit aperture 26. Further, the light guide optic may have sides which are tapered so that the entrance aperture is smaller than the exit aperture. The advantage of such a structure is that the divergence angle of light exiting the light guide optic at exit aperture 26 will be smaller than the divergence angle for light entering the guide. The combination of a smaller divergence angle from a larger aperture serves to conserve the etendue of the system. Thus, a tapered light guide optic may provide similar functionality to a condensing optical system.

(14) Light isolating enclosure 22 along with protective sleeve 24 serve to prevent light spill from one light emitting component to any of the adjacent light emitting components.

(15) FIG. 3 illustrates an embodiment of the light engine 202 illustrated in FIG. 2 fitted with a first light shield 28. The light seal around the light cover or light isolating enclosure 22 in FIG. 2 may not be perfect and some light may escape around its edge. Accordingly, a first light shield 28 is added as an additional blocker for any stray or spill light. First light shield 28 may comprise a punched plate with apertures that fit snugly around protective sleeve 24. First light shield 28 may be painted black or treated with a non-reflective coating.

(16) FIG. 4 illustrates an embodiment of a first baffle 30, lenses 34, and a second baffle 36 of the light output portion of a luminaire generating multiple beam effects. First baffle 30 comprises a plurality of separated and light shielded compartments 32, one compartment 32 for each LED module and its associated optics. The separate compartments 32 serve to further constrain light and prevent it spilling into adjacent modules. Lenses 34 are produced as separate lenses, rather than being molded from a single piece of glass or plastic, so as to maintain the individual light paths and prevent spill from one lens to an adjacent lens. After passing through lenses 34 the light passes through a second baffle 36 with light shielded compartments 38. First baffle 30 and second baffle 36 are advantageously manufactured or coated with a black or other anti-reflective coating. At this point each light module is combined with the light shielded compartments 32 and 38 and lenses 34 are paired with the light source enclosure and optics to form a light engine module, which together form an array of adjacent light engine modules or a light engine array.

(17) FIG. 5 illustrates a further view of an embodiment of lenses 34. Each lens 34 in the array is separated from its neighbors and may have its edges 40 painted, printed, or otherwise coated with a black or other light absorbing coating. Treating the edges 40 of lenses 34 with a light absorbing coating prevents light that is internally reflected or refracted within lenses 34 from entering adjacent lenses as spill light. The system illustrated herein utilizes a single lens element. The disclosure is however not so limited, and further embodiments may contain different numbers and types of lenses or other optical systems as well known in the art. In particular, further embodiments may utilize systems where lenses 34 comprise multiple elements. In further embodiments lenses 34 may comprise a number of optical lens elements whose relationship to each other is not fixed and can alter. The elements of lenses 34 may be meniscus lenses, plano convex lenses, bi-convex lenses, holographic lenses, aspheric lenses, or other lenses as well known in the art. The elements of lenses 34 may be constructed of glass, transparent plastic or other optically transparent material as known in the art.

(18) In a preferred embodiment, lenses 34 comprise a single element constructed, by the use of aspheric surfaces or otherwise, to exhibit achromatic properties such that the colors in the light beam remain homogenized and do not produce objectionable colored fringing to the light beam.

(19) FIGS. 6 and 7 illustrate exploded views of the light engine array 200 with light spill prevention system of an embodiment of a luminaire generating multiple beam effects. They differ in that FIG. 6 illustrates a slightly front angled view into the light beam and FIG. 7 illustrates a slightly rear angled view along the light beam. The figures illustrate a back supporting structure 19. First mounted to the support structure is a Printed Circuit Board (PCB) 21 to which the light sources (not called out) are mounted. Next are the light isolating covers 22 with protective sleeves 24 with exit apertures 26. Next comes the first light shield 28 which will nest down low near the base of the protective sleeves 24. These figures also illustrate a second light shield 29 which may be fitted on the rear of first baffle 30. This second light shield 29 prevents light that may be reflected back from a lens 34 into a compartment 32 from further reflecting from first light shield 28 and spilling into adjacent compartments. An embodiment of a complete spill light prevention system may comprise; light isolating enclosure 22 along with protective sleeve 24, first light shield 28, second light shield 29, first baffle 30 with individual compartments 32, edge coated lenses 34, and second baffle 36 with individual compartments 38. The overall result is that the individual light engine modules are maintained as individual and separate beams such that each light module engine in the light engine array is distinct and separate to the viewer.

(20) In some embodiments, one or more of first light shield 28, second light shield 29, first baffle 30, and second baffle 36 may include heat conducting material. In other embodiments, one or more of first light shield 28, second light shield 29, first baffle 30, and second baffle 36 may comprise plastic.

(21) FIG. 8 illustrates a complete automated luminaire 12 as may be used in a lighting system such as that illustrated in FIG. 1. Lenses 34 are visible along with second baffle 36 and compartments 38.

(22) While the disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments may be devised which do not depart from the scope of the disclosure as disclosed herein. The disclosure has been described in detail, it should be understood that various changes, substitutions, and alterations can be made hereto without departing from the spirit and scope of the disclosure.