Isolation mechanism of controller for circuit breaker
10566716 ยท 2020-02-18
Assignee
Inventors
Cpc classification
H01R29/00
ELECTRICITY
H01H2071/086
ELECTRICITY
H01H71/128
ELECTRICITY
H01H9/54
ELECTRICITY
H05K1/18
ELECTRICITY
H01H71/0228
ELECTRICITY
International classification
H01H71/74
ELECTRICITY
H05K1/18
ELECTRICITY
H01H9/54
ELECTRICITY
H01R29/00
ELECTRICITY
H01H71/12
ELECTRICITY
Abstract
The present invention relates to an isolation mechanism of a controller for a direct current circuit breaker, which has a simple structure for isolation and connection manipulation. The isolation mechanism of a controller for a circuit breaker comprises a first connector that has a plurality of output terminals electrically connected to the controller and a plurality of input terminals detached from the output terminals for connecting an input electric power source; and a second connector that has a first connection position connected to the first connector and a second connection position rotated at 180 from the first connection position and connected to the first connector, and has a conductor wiring portion electrically connecting the output terminals with the input terminals at the first connection position and electrically disconnecting the output terminals from the input terminals at the second connection position.
Claims
1. A circuit breaker comprising a controller and an isolation mechanism of the controller, comprising: a first connector that has a plurality of output terminals electrically connected to the controller and a plurality of input terminals detached from the output terminals for connecting an input electric power source; and a second connector that has a first connection position connected to the first connector and a second connection position rotated at 180 from the first connection position and connected to the first connector, and has a conductor wiring portion electrically connecting the output terminals with the input terminals at the first connection position and electrically disconnecting the output terminals from the input terminals at the second connection position; wherein the first connector further comprises a plurality of first invalid conductor wiring portions that are formed to be detached from the output terminals and the input terminals, having no electric connection with the output terminals and the input terminals, and the conductor wiring portion of the second connector comprises a plurality of connection wiring portions that connect the output terminals with the input terminals at the first connection position and connect the plurality of first invalid conductor wiring portions at the second connection position; and wherein the second connector further comprises a plurality of second invalid conductor wiring portions that are connected to the first invalid conductor wiring portions at the first connection position and connected to the output terminals and the input terminals at the second connection position, and formed to be detached from one another.
2. The circuit breaker of claim 1, wherein the first connector further comprises a pin connector portion for electric connection with the second connector, and the second connector further comprises a pin hole connector portion provided to correspond to the pin connector portion, capable of being connected to the pin connector portion at a first state or a second state rotated at 180 from the first state and capable of being detached from the pin connector portion.
3. The circuit breaker of claim 1, wherein the first connector further comprises a first printed circuit board that has a plurality of first wiring portions electrically connected to the output terminals and the input terminals and the plurality of first invalid conductor wiring portions, and the second connector further comprises a second printed circuit board that has a plurality of connection wiring portions and the plurality of second invalid conductor wiring portions.
4. The circuit breaker of claim 1, wherein the first connector comprises: a first printed circuit board that has a plurality of first wiring portions electrically connected to the output terminals and the input terminals, and the plurality of first invalid conductor wiring portions; and an enclosure including a lower enclosure portion that receives the first printed circuit board and has an opened upper portion, and an upper enclosure portion that has a plurality of insulating partition walls and covers the lower enclosure portion, and is coupled to the lower enclosure portion.
5. The circuit breaker of claim 1, wherein the second connector comprises: a second printed circuit board that has a plurality of connection wiring portions connecting the output terminals with the input terminals at the first connection position and connecting the plurality of first invalid conductor wiring portions with each other at the second connection position, and a plurality of second invalid conductor wiring portions connected to the first invalid conductor wiring portions at the first connection position and connected to the output terminals and the input terminals at the second connection position, and formed to be detached from each other; a plurality of connector portions that are electrically connected with the second printed circuit board and connected with the first connector; and a supporting frame that is coupled to the second printed circuit board, outwardly supports an assembly of the second printed circuit board and the connector portions.
6. The circuit breaker of claim 5, wherein the supporting frame further comprises a pair of hook portions that are formed to be extended from both sides of the supporting frame to the front and thus elastically connected to the first connector.
7. The circuit breaker of claim 5, wherein the supporting frame further comprises at least a pair of supporting protrusion portions that support the second printed circuit board by interposing the second printed circuit board therebetween.
8. The circuit breaker of claim 5, wherein the supporting frame further comprises at least one connection protrusion portion that is provided on an inner wall and inserted into the second printed circuit board, and the second printed circuit board comprises a coupling hole portion that is provided to correspond to the connection protrusion portion and allows insertion of is the connection protrusion portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments and together with the description serve to explain the principles of the invention.
(2) In the drawings:
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DETAILED DESCRIPTION OF THE INVENTION
(19) The objects, features and advantages of the present invention will be clarified through following description of the preferred embodiments described with reference to the accompanying drawings.
(20)
(21) Referring to
(22)
(23) Functions and electric connection of the isolation mechanism 140 and its near devices in the DC circuit breaker will be described in brief with reference to
(24)
(25) Main components of the electric components shown in
(26) The electric components shown in
(27) The over current relay 120 is a device corresponding to the controller in the DC circuit breaker, and is a target device for action of the isolation mechanism 140 according to the present invention. The over current relay 120 is connected with the isolation mechanism 140 through the signal line L2 for power supply.
(28) The magnetic trip device 130 is connected to the over current relay 120 through a signal line to provide a voltage detection signal and a current detection signal of the circuit to the over current relay 120, and can output a mechanical trip signal by means of (in response to) the trip control signal from the over current relay 120. The magnetic trip device 130 may include a coil magnetized by the trip control signal or demagnetized if there is no trip control signal, a mechanical output portion such as a plunger, which is driven by the coil, and a returning spring for returning the plunger to its original position when the coil is demagnetized. The magnetic trip device 130 includes the printed circuit board 131 having a circuit section for providing the voltage detection signal and the current detection signal of the circuit.
(29) The printed circuit board 131 is connected to the shunts 51 and 52, which provide the voltage detection signal via the signal line L4 and the amplification circuit section 131a, and the printed circuit board 131 is connected to the current transformer 11 (or combination of Rogowski coil and current transformer), which provides the current detection signal of the circuit through the signal line L3.
(30) The amplification circuit section 131a amplifies the voltage detection signal from the shunts 51 and 52 connected through the signal line L4 and then provides the amplified signal to the printed circuit board 131.
(31) The signal lines include the signal line L1 which is a power signal line for supplying a DC power from the terminals T1 and T2 to the isolation mechanism 140, the signal line L2 for supplying a DC power to the over current relay 120 from the isolation mechanism 140, the signal line L3 for delivering the current detection signal from the current transformer 11 to the printed circuit board 131 of the magnetic trip device 130, and the signal line L4 for delivering the voltage detection signal from the shunts 51 and 52 to the amplification circuit section 131a.
(32) The shunts 51 and 52 are installed in the terminals T1 and T2, detect voltages of the terminals T1 and T2, and provide the detected voltage signals to the amplification circuit section 131a through the signal line L4.
(33) The current transformer 11 may be installed in a load side terminal of the terminals of the circuit breaker to detect a current of each of anode and cathode, and can provide the detected current.
(34) The terminals T1 and T2 may represent power source side terminals (terminals for connecting a power source side electric line to the circuit breaker) among terminals of the circuit breaker, and two other terminals as load side terminals (terminals for connecting a load side electric line to the circuit breaker) are omitted. The terminals T1 and T2 may be provided in the form of a bus bar formed of a parallelepiped rod shaped metal conductive material.
(35) The configuration and operation of the isolation mechanism 140 will be described in detail with reference to
(36) The isolation mechanism of a controller for a DC circuit breaker according to the preferred embodiment of the present invention, that is, the isolation mechanism 140 comprises a first connector (see 144 of
(37) Referring to
(38) Referring to
(39) The plurality of pin connector portions 143b in the first connector 144 becomes connection means for electric connection with the second connector 141-1.
(40) As shown in
(41) Also, as seen with reference to
(42) The input and output terminals 143a can be configured with a connector called a line connector, wherein a Line-Trap SMT connector of Molex Corp., which may be purchased in the market, may be used as the line connector.
(43) In accordance with one embodiment, the second one of the left-most side and the right-most one of four input and output terminals 143a of
(44) In one preferred aspect of the present invention, the first printed circuit board 143c may be provided with three assembly position determining through hole portions 143d for determining an assembly position in the lower enclosure portion 144b of the enclosures 144a and 144b. The lower enclosure portion 144b which will be described later may be provided with assembly protrusion portions (not shown) corresponding to the assembly position determining through hole portions 143d of the first printed circuit board 143c, wherein the assembly protrusion portions may be protruded upwardly from the bottom.
(45) Electric configuration of the first printed circuit board 143c will be described with reference to
(46) As seen with reference to
(47) The output terminals may be connected to the controller, that is, the over current relay 120 through the signal line L2 in
(48) In one embodiment shown in
(49) The plurality of first invalid conductor wiring portions MP2, MP3, MP5 and MP8 are formed to be separated from the output terminals and the input terminals, whereby there is no electric connection to the output terminals and the input terminals.
(50) In
(51) In another embodiment shown in
(52) The plurality of first invalid conductor wiring portions MP1, MP4, MP6 and MP7 are formed to be separated from the output terminals and the input terminals, whereby there is no electric connection to the output terminals and the input terminals.
(53) As seen with reference to
(54) In
(55) The upper enclosure portion 144a comprises a center through hole portion 144a3 formed at the center of a rear edge on the upper surface to allow passing through of the signal lines L1 and L2, which will be connected with two center input and output terminals 143a of the input and output terminals.
(56) The upper enclosure portion 144a has a bent portion formed as a rear portion is bent orthogonally, and comprises an outer through hole portion 144a4 for allowing penetration of the signal lines L1 and L2, which will be connected to two input and output terminals 143a at both outer sides of the input and output terminals, between the corresponding bent portion and a rear wall of the lower enclosure portion 144b.
(57) Also, the upper enclosure portion 144a has a pair of threaded hole portions 144a2 at a predetermined position of both edges. The lower enclosure portion 144b also has threaded hole portions (no reference numeral is given) provided at a position corresponding to the threaded hole portions 144a2. Assembly of the upper enclosure portion 144a and the lower enclosure portion 144b can be accomplished by fastening of screws (not shown) to the corresponding threaded hole portions.
(58) The lower enclosure portion 144b may be formed of a synthetic resin material having electric insulation, and may configured with a box type member having a rectangular cross-sectional shape, which has an opened upper surface, has a plurality of through hole portions on front and rear surfaces and receives the printed circuit board assembly 143.
(59) Meanwhile, the second connector 141-1 comprises the printed circuit board assembly 141 shown in
(60) The printed circuit board assembly 141 shown in
(61) The pin hole connector portions 141b are provided to correspond to the pin connector portions 143b of the first connector 144, and may be connected to the pin connector portions 143b at a first state (see state of
(62) As shown in
(63) As seen with reference to
(64) As shown in
(65) Whereas the pin connector portions 143b and the pin hole connector portions 141b are means for electrically connecting the first connector 144 with the second connector 141-1, the pair of hook portions 142a may be provided in accordance with the preferred embodiment as means for mechanically maintaining the electric connection state of the first connector 144 and the second connector 141-1.
(66) Step down portions (not shown) may be provided on an inner wall of the lower enclosure portion 144b of the first connector 144 to correspond to the pair of hook portions 142a of the second connector 141-1.
(67) The pair of hook portions 142a are formed to be extended forward from both sides of the supporting frame 142, such that the hook portions 142a may elastically be connected to the first connector side (the step down portions).
(68) A total of six pairs of the supporting protrusion portions 142c may be provided on an upper surface and a lower surface (bottom surface) and symmetrically inside the supporting frame 142 in accordance with the preferred embodiment.
(69) Each pair of supporting protrusion portions 142c comprises a front inclined protrusion portion and a rear vertical protrusion portion higher than the front inclined protrusion portion. Each pair of supporting protrusion portions 142c may be formed to have a spaced distance obtained by adding assembly tolerance to a thickness of the second printed circuit board 141a, whereby the second printed circuit board 141a may be inserted between the inclined protrusion portion and the vertical protrusion portion.
(70) The inclined protrusion portion may be formed such that heights from upper and lower surfaces inside the supporting frame 142 may become higher from the front to the rear to facilitate assembly of the second printed circuit board 141a.
(71) The connection protrusion portion 142b may be formed on an inner wall of the supporting frame 142, especially rear inner wall. A plurality of (three in the embodiment) connection protrusion portions 142b may be provided to be protruded from the rear inner wall of the supporting frame 142 towards the front.
(72) As seen with reference to
(73) Therefore, when assembly of the printed circuit board assembly 141 and the supporting frame 142 is completed, the supporting protrusion portion 142c may support the printed circuit board assembly 141 to prevent forward and backward movement of the printed circuit board assembly 141 (in other words, the second printed circuit board 141a) from occurring, and the connection protrusion portion 142b may support the printed circuit board assembly 141 to prevent left and right movement of the printed circuit board assembly 141 (in other words, the second printed circuit board 141a) from occurring.
(74) The second connector 141-1 may have a first connection position (see position of
(75) Also, the second connector 141-1 may have a first connection position (see position of
(76) Electric configuration of the second printed circuit board 141a will be described with reference to
(77) As seen with reference to
(78) The conductor wiring portion SP of the second connector 141-1 connects the output and input terminals of the first connector 144 with each other at the first connection position, and connects the plurality of first invalid conductor wiring portions MP2, MP3, MP5 and MP8 or MP1, MP4, MP6 and MP7 (in the embodiment of
(79) As seen with reference to
(80) The connection wiring portions CP1 and CP2 connect the output and input terminals of the first connector 144 with each other at the first connection position and connects the plurality of first invalid conductor wiring portions (MP2, MP3, MP5 and MP8 in the embodiment of
(81) The plurality of second invalid conductor wiring portions SP1, SP2, SP3 and SP4 are connected to the plurality of first invalid conductor wiring portions (MP2, MP3, MP5 and MP8 in the embodiment of
(82) Meanwhile, the operation of the isolation mechanism of a controller for a DC circuit breaker according to the preferred embodiment of the present invention configured as above will be described with reference to
(83) In a state that the circuit breaker is normally operated, if the plurality of pin hole connectors 141b of the second connector 141-1 are pushed into a plurality of openings in front of the first connector 144 of
(84) If the first connection position which is the state of
(85) Therefore, as shown in
(86) This means that the output terminal and the input terminal are connected with each other in the first printed circuit board 143c which is the electric component of the first connector 144. Therefore, the DC power from the terminals T1 and T2 of the circuit breaker or the shunts 51 and 52 via the input terminals 1 and 2 may be supplied to the over current relay 120 which is the controller of the circuit breaker, via the output terminals 1 and 2.
(87) Meanwhile, if the over current relay 120 of the circuit breaker is required to be electrically detached (isolated) from the terminals T1 and T2 like an insulation test for the DC air circuit breaker, the user connects the second connector 141-1 to the first connector 144 by rotating the second connector 141-1 at 180 from the state shown in
(88) Then, an external connection state of the first connector 144 and the second connector 144-1 becomes the state shown in
(89) That is, as shown in
(90) This means that the output terminals 1 and 2 and the input terminals 1 and 2 in the first printed circuit board 143c which are the electric components of the first connector 144 are connected to the second invalid conductor wiring portions of the second printed circuit board 141a, which are detached(separated) from one another, whereby the output terminals and the input terminals are detached from one another. Therefore, the DC powers from the terminals T1 and T2 of the circuit breaker or the shunts 51 and 52, which are supplied to the input terminals 1 and 2 of the first connector 144, are detached(separated) from the output terminals 1 and 2, DC power supply to the over current relay 120 which is the controller of the circuit breaker is cut off(broken).
(91) Therefore, since the over current relay 120 can be isolated in a state that a large current for insulation test is supplied to the terminals T1 and T2 of the circuit breaker, the over current relay 120 can be protected.
(92) Meanwhile, in other embodiment different from the wiring configuration of the first printed circuit board 143c which is the electric component of the first connector 144 shown in
(93) In other embodiment different from line configuration of the first printed circuit board 143c which is the electric component of the first connector 144 shown in
(94) Technical effect of the isolation mechanism of a controller for a circuit breaker according to the present invention will be described as follows.
(95) As described above, the isolation mechanism of a controller for a circuit breaker according to the present invention comprises a first connector that has a plurality of output terminals electrically connected to the controller and a plurality of input terminals detached from the output terminals for connecting an input electric power source; and a second connector that has a first connection position connected to the first connector and a second connection position rotated at 180 from the first connection position and connected to the first connector, and has a conductor wiring portion electrically connecting the output terminals with the input terminals at the first connection position and electrically disconnecting the output terminals from the input terminals at the second connection position. Therefore, as the second connector is connected to the first connector at the first connection position, the input power may be supplied to the controller. Also, as the second connector is connected to the first connector at the second connection position rotated at 180 from the first connection position, the power supply to the controller can conveniently be cut off(broken).
(96) In the isolation mechanism of a controller for a circuit breaker according to the present invention, the first connector further comprises a plurality of first invalid conductor wiring portions formed to be detached from the output terminals and the input terminals, having no electric connection with the output terminals and the input terminals, and the second connector comprises a plurality of connection wiring portions connecting the output terminals with the input terminals at the first connection position and connecting the plurality of first invalid conductor wiring portions at the second connection position. Therefore, since the output terminals and the input terminals of the first connector are electrically connected with each other at the first connection position by the connection wiring portions of the second connector, electric power can be supplied to the controller for the circuit breaker. Since the connection wiring portions of the second connector are connected with the first invalid conductor wiring portions of the first connector at the second connection position, the output terminals and the input terminals of the first connector are electrically separated from each other, whereby power supply to the controller of the circuit breaker can be cut off(broken).
(97) In the isolation mechanism of a controller for a circuit breaker according to the present invention, the second connector further comprises a plurality of invalid connection wiring portions connected to the first invalid conductor wiring portions at the first connection position and connected to the output terminals and the input terminals at the second connection position, and the plurality of invalid connection wiring portions are formed to be detached from one another. Therefore, if the first invalid conductor wiring portions of the first connector are connected to the invalid connection wiring portions at the first connection position or the output terminals and the input terminals of the first connector are connected to the invalid connection wiring portions of the second connector at the second connection position, the output terminals and the input terminals of the first connector can electrically be detached (disconnected) from each other.
(98) In the isolation mechanism of a controller for a circuit breaker according to the present invention, the first connector further comprises a pin connector portion for electric connection with the second connector, and the second connector further comprises a pin hole connector portion provided to correspond to the pin connector portion, the pin hole connector portion is capable of being connected to the pin connector portion at a first state or a second state rotated at 180 from the first state and capable of being detached from the pin connector portion. Therefore, since the first connection position or the second connection position of the first connector and the second connector can be obtained by simple connection of the pin connector portion and the pin hole connector portion, power supply to the controller or cut off of the power supply to the controller can be conveniently be accomplished.
(99) In the isolation mechanism of a controller for a circuit breaker according to the present invention, the first connector further comprises a first printed circuit board having a plurality of first wiring portions electrically connected to the input/output terminals and a plurality of first invalid conductor wiring portions, and the second connector further comprises a second printed circuit board having a plurality of connection wiring portions and a plurality of invalid connection wiring portions connected to the invalid conductor wiring portions at the first connection position, and the plurality of invalid connection wiring portions connected to the input/output terminals at the second connection position, and the plurality of invalid connection wiring portions being formed to be detached(separated) from each other. Therefore, the output terminals and the input terminals of the first connector are electrically connected with each other at the first connection position by the connection wiring portions of the second printed circuit board, whereby DC electric power can be supplied to the controller for the circuit breaker. The output terminals and the input terminals of the first connector are connected to the invalid connection wiring portions, which are separated from each other, at the second connection position, whereby the output terminals are separated from the input terminals and thus DC electric power supplied to the controller for the circuit breaker is cut off(broken).
(100) In the isolation mechanism of a controller for a circuit breaker according to the present invention, the first connector comprises a first printed circuit board having a plurality of first wiring portions electrically connected to the input/output terminals and a plurality of first invalid conductor wiring portions; and an enclosure including a lower enclosure portion that receives the first printed circuit board and has an opened upper portion, and an upper enclosure portion that has a plurality of insulating walls, covers the lower enclosure portion and is coupled to the lower enclosure portion. Therefore, the printed circuit board of the first connector can be received in and protected by the enclosure.
(101) In the isolation mechanism of a controller for a circuit breaker according to the present invention, the second connector comprises a second printed circuit board having a plurality of connection wiring portions that electrically connects the output terminals with the input terminals at the first connection position and electrically connects the plurality of invalid conductor wiring portions with each other at the second connection position, and a plurality of second invalid conductor wiring portions that is connected to the first invalid conductor wiring portions at the first connection position and connected to the output terminals and the input terminals at the second connection position, and is formed to be separated from each other; a plurality of connector portions electrically connected with the second printed circuit board and connected with the first connector; and a supporting frame that is coupled to the second printed circuit board and outwardly supports an assembly of the second printed circuit board and the connector portions. Therefore, as the assembly of the second printed circuit board and the connector portions of the second connector is outwardly supported by the supporting frame, a final assembly of the second connector can be formed.
(102) In the isolation mechanism of a controller for a circuit breaker according to the present invention, since the supporting frame further comprises a pair of hook portions formed to be extended from both sides of the supporting frame to the front and thus elastically connected to the first connector side, the hook portions are inserted to coupling groove portions (not shown) formed on an inner wall of the enclosure of the first connector, whereby connection of the first connector and the second connector can be maintained more firmly.
(103) In the isolation mechanism of a controller for a circuit breaker according to the present invention, since the supporting frame further comprises a pair of supporting protrusion portions, the second printed circuit board is interposed between the pair of supporting protrusion portions, whereby the second printed circuit board can be supported to be prevented from forward and backward moving.
(104) In the isolation mechanism of a controller for a circuit breaker according to the present invention, since the supporting frame further comprises at least one connection protrusion portion provided on an inner wall and inserted into the second printed circuit board, and the second printed circuit board comprises a coupling hole portion provided to correspond to the connection protrusion portion, allowing insertion of the connection protrusion portion. Therefore, the connection protrusion portion can be inserted into the coupling hole portion to support the second printed circuit board to prevent left and right movement from occurring.