Bridge clip

Abstract

It is described herein a bridge clip comprising a web, a first flange, and a second flange. The web having a web first edge substantially parallel to a web axis, and a web second edge substantially parallel to the web axis. The first flange extends from the web first edge while the second flange extends from the web second edge. Each of the flanges comprises a tab having a vertical tab having a vertical tab face in a vertical tab plane substantially perpendicular to the web axis and oriented in a vertical tab face direction substantially parallel to the web axis. The first vertical tab face direction opposes the second vertical tab face direction. It is also described that there is a positive distance value between the first vertical tab face and the second vertical tab face.

Claims

1. A bridge clip (100) comprising: a web (200) having a web length (210) and a web width (220) defining a web plane with a web axis (230) in a direction of the web length, a web first edge (240) substantially parallel to the web axis, and a web second edge (250) substantially parallel to the web axis; a first flange (300), extending from the web first edge and substantially perpendicular to the web plane with a first tab support (350) extending from the first flange substantially parallel with the web plane extending to a first vertical tab (315) which extends from the first tab support only in the direction opposite the web with a first vertical tab face (320) in a first vertical tab plane (330) substantially perpendicular to the web axis and oriented in a first vertical tab face direction (340) substantially parallel to the web axis, wherein the first tab is the only tab extending from the first flange; a second flange (400), extending from the web second edge and substantially perpendicular to the web plane; and wherein the first tab support and the first vertical tab are not parallel.

2. The bridge clip of claim 1, wherein the web comprises at least one web hole (260) passing through the web plane.

3. The bridge clip of claim 1, wherein the first vertical tab comprises at least one first vertical tab hole (360) passing from the first vertical tab face through the first vertical tab plane.

4. The bridge clip of claim 1, wherein the bridge clip is nested into a channel of a bridge (700), the bridge clip is fastened (910) to the bridge, and the bridge clip is fastened (910) to a stud (800).

5. The bridge clip of claim 1, wherein the bridge clip is nested into a channel of a horizontal bracing member (700), the bridge clip is fastened (910) to the horizontal bracing member, and the bridge clip is fastened (900) to a stud (800).

6. The bridge clip of claim 1 further comprising a second tab (410) having a second vertical tab (415) having a second vertical tab face (420) in a second vertical tab plane (430) substantially perpendicular to the web axis and oriented in a second vertical tab face direction (440) substantially parallel to the web axis and opposing the first vertical tab face direction; and wherein there is a distance value (500) between the first vertical tab face and the second vertical tab face measured along the web axis, and the distance value is a positive real number.

7. The bridge clip of claim 6, wherein the bridge clip is nested into a channel of a bridge, the bridge clip is fastened to the bridge, and the bridge clip is fastened to a stud.

8. The bridge clip of claim 6, wherein the bridge clip is nested into a channel of a horizontal bracing member, the bridge clip is fastened to the horizontal bracing member, and the bridge clip is fastened to a stud.

9. The bridge clip of claim 1 further comprising an end bridge clip tab (610) having an end bridge clip vertical tab (615) having an end bridge clip vertical tab face (620) in an end bridge clip vertical tab plane (630) which is the same plane as the first vertical tab plane and substantially perpendicular to the web axis with the end bridge clip vertical tab oriented in an end bridge clip vertical tab face direction (640) substantially parallel to the web axis and facing the same direction as the first vertical tab face direction.

10. The bridge clip of claim 9, wherein the bridge clip is nested into a channel of a bridge, the bridge clip is fastened to the bridge, and the bridge clip is fastened to a stud.

11. The bridge clip of claim 9, wherein the bridge clip is nested into a channel of a horizontal bracing member, the bridge clip is fastened to the horizontal bracing member, and the bridge clip is fastened to a stud.

12. A bridge clip (100) comprising: a web (200) having a web length (210), a web width (220), defining a web plane with a web axis (230) in a direction of the web length, a web first edge (240) substantially parallel to the web axis, and a web second edge (250) substantially parallel to the web axis; a first flange (300), extending from the web first edge and substantially perpendicular to the web plane having a first tab (310) said first tab having a first vertical tab (315) with a first vertical tab face (320) in a first vertical tab plane (330) and oriented in a first vertical tab face direction (340), a second flange (400), extending from the web second edge and substantially perpendicular to the web plane; and wherein the web has a gusset (1000), extending across the web parallel with the vertical tab plane with the gusset forming a first angle with the web axis in the web plane and a second angle with the web axis in the web plane, wherein the first angle and the second angle are adjacent to each other and supplementary, wherein at least a portion of the gusset is located between the vertical tab plane and about one-quarter of an inch from the vertical tab plane in the vertical tab face direction.

13. The bridge clip of claim 12, wherein the web comprises at least one web hole (260) passing through the web plane.

14. The bridge clip of claim 12, wherein the first vertical tab comprises at least one first vertical tab hole (360) passing from the first vertical tab face through the first vertical tab plane.

15. The bridge clip of claim 12, wherein the bridge clip is nested into a channel of a bridge (700), the bridge clip is fastened (910) to the bridge, and the bridge clip is fastened (910) to a stud (800).

16. The bridge clip of claim 12, wherein the bridge clip is nested into a channel of a horizontal bracing member (700), the bridge clip is fastened (910) to the horizontal bracing member, and the bridge clip is fastened (900) to a stud (800).

17. The bridge clip of claim 12 further comprising a second tab (410) having a second vertical tab (415) having second vertical tab face (420) in a second vertical tab plane (430) substantially perpendicular to the web axis and oriented in a second vertical tab face direction (440) substantially parallel to the web axis and opposing the first vertical tab face direction; and wherein there is a distance value (500) between the first vertical tab face and the second vertical tab face measured along the web axis, and the distance value is a positive real number.

18. The bridge clip of claim 17, wherein the bridge clip is nested into a channel of a bridge, the bridge clip is fastened to the bridge, and the bridge clip is fastened to a stud.

19. The bridge clip of claim 17, wherein the bridge clip is nested into a channel of a horizontal bracing member, the bridge clip is fastened to the horizontal bracing member, and the bridge clip is fastened to a stud.

20. The bridge clip of claim 12 further comprising an end bridge clip tab (610) having an end bridge clip vertical tab (615) having an end bridge clip vertical tab face (620) in an end bridge clip vertical tab plane (630) which is the same plane as the first vertical tab plane and substantially perpendicular to the web axis with the end bridge clip vertical tab oriented in an end bridge clip vertical tab face direction (640) substantially parallel to the web axis and facing the same direction as the first vertical tab face direction.

21. The bridge clip of claim 20, wherein the bridge clip is nested into a channel of a bridge, the bridge clip is fastened to the bridge, and the bridge clip is fastened to a stud.

22. The bridge clip of claim 20, wherein the bridge clip is nested into a channel of a horizontal bracing member, the bridge clip is fastened to the horizontal bracing member, and the bridge clip is fastened to a stud.

23. The bridge clip of claim 12, wherein the first angle and the second angle are not equal and the smallest angle formed by the web axis and the gusset in the web plane is greater than 0 and less than 90.

24. The bridge clip of claim 23, wherein the first angle and the second angle are not equal and the smallest angle formed by the web axis and the gusset in the web plane is greater than about 30 and less than about 60.

25. The bridge clip of claim 12, wherein the first angle and the second angle are equal.

Description

BRIEF DESCRIPTION OF FIGURES

(1) FIG. 1 is a perspective view of the bridge clip inserted into and attached to a bridge.

(2) FIG. 2 is a top view of the bridge clip.

(3) FIG. 3 is an end view of the bridge clip.

(4) FIG. 4 is a perspective view of the bridge clip nested in a channel of a bridge and attached to a stud.

(5) FIG. 5A is a side view of an embodiment of the bridge clip.

(6) FIG. 5B is a side view of a different embodiment of the bridge clip.

(7) FIG. 6 is a top view of an embodiment of the bridge clip.

(8) FIG. 7 is a perspective view of an embodiment of the bridge clip.

(9) FIG. 8A is a perspective view of an embodiment of the bridge clip.

(10) FIG. 8B is a front view of an embodiment of the bridge clip.

(11) FIG. 8C is a side view of an embodiment of the bridge clip.

(12) FIG. 9A is a perspective view of an embodiment of the bridge clip with a gusset.

(13) FIG. 9B is a front view of an embodiment of the bridge clip with a gusset.

(14) FIG. 9C is a front view of an embodiment of the bridge clip with a gusset.

DETAILED DESCRIPTION

(15) This specification is best understood by referring to FIG. 1 which is a detailed drawing of the invented bridge clip. Reference will now be made to the various Figures in which, unless otherwise noted, like numbers refer to like structures. As described herein and in the claims, the following numbers refer to the following structures as noted in the Figures. 100 refers to the bridge clip. 200 refers to the web. 210 refers to the web length. 220 refers to the web width. 230 refers to the web axis. 240 refers to the web first edge. 250 refers to the web second edge. 260 refers to the web hole. 270 refers to the web weep hole. 300 refers to the first flange. 310 refers to the first tab. 315 refers to the first vertical tab. 320 refers to the first vertical tab face. 330 refers to the first vertical tab plane. 340 refers to the first vertical tab face direction. 350 refers to the first tab support. 360 refers to the first vertical tab hole(s). 370 refers to the first vertical tab outward curve. 375 refers to the first vertical tab flare. 400 refers to the second flange. 410 refers to the second tab. 415 refers to the second vertical tab. 420 refers to the second vertical tab face. 430 refers to the second vertical tab plane. 440 refers to the second vertical tab face direction. 450 refers to the second tab support. 460 refers to the second vertical tab hole(s). 470 refers to the second vertical tab outward curve. 475 refers to the second vertical tab flare. 500 refers to the distance value between the first vertical tab face and the second vertical tab face. 610 refers to the end bridge clip tab. 615 refers to the end bridge clip vertical tab. 620 refers to the end bridge clip vertical tab face. 640 refers to the end bridge clip vertical tab face direction. 650 refers to the end bridge clip tab support. 700 refers to a channel of a bridge. 800 refers to the stud(s). 810 refers to an opening in a stud. 900 refers to the vertical tab fastener(s). 910 refers to the web fastener(s). 1000 refers to the gusset. 1100 refers to the distance of from the vertical tab face in the vertical tab face direction wherein at least a portion of the gusset.

(16) FIG. 1 depicts the bridge clip (100) affixed to a channel of a bridge (700). The bridge clip comprises a web (200), a first flange (300), and a second flange (400).

(17) The web also has a web first edge (240) and a web second edge (250, shown in FIG. 2) both in the direction of the web length.

(18) The first flange (300) extends from the web first edge (240) at a juncture between the web first edge and the first flange. The first flange comprises a first tab (310) having a first vertical tab (315) and first vertical tab face (320) in a first vertical tab plane (330) and facing a first vertical tab face direction (340).

(19) The second flange (400) extends from the web second edge (250) at a juncture between the web second edge and the second flange. The second flange comprises a second tab (410) having a second vertical tab (415) and a second vertical tab face (420) in a second vertical tab plane (430) and facing a second vertical tab face direction (440).

(20) The juncture between the web first edge and the first flange; and the juncture between the web second edge and the second flange could be a weld, glue, epoxy, or a bend. It is not required that both juncture be the same type of juncture. For instance, the juncture between the web first edge and the first flange may be a bend while the juncture between the web second edge and the second flange may be a weld. The preferred juncture for both is a bend so that the web and the flanges may be of a unitary construction. That is, the web and the flanges may be made from the same piece of material. The material of construction is preferably a metal. Examples of such metal include steel, stainless steel, iron, aluminum, copper, brass, titanium, and the like.

(21) As shown in FIG. 1, the web may also comprise at least one web hole (260) passing through the web plane. The web hole(s) provide a location at which a fastener, such as a screw or a bolt, can pass through the web and then through a hole in the bridge to affix the bridge clip to the bridge.

(22) FIG. 2 depicts a top view of the bridge clip (100). As shown in FIG. 2, the web (200) has a web length (210) and a web width (220) defining a horizontal plane with a web axis (230) in the direction of the web length. Preferably, the web first edge and the web second edge are parallel to or substantially parallel to each another. Preferably, the web first edge and the web second edge are also parallel to or substantially parallel to the web axis.

(23) The first flange (300) extends from the web first edge (240) and perpendicular or substantially perpendicular to the horizontal plane. Similarly, the second flange (400) extends from the web second edge (250) and perpendicular or substantially perpendicular to the horizontal plane.

(24) The first vertical tab plane (330) may be perpendicular or substantially perpendicular to the web axis (230) while the first vertical tab face direction (340) may be parallel to or substantially parallel to the web axis. Similarly, the second vertical tab plane (430) may be perpendicular or substantially perpendicular to the web axis while the second vertical tab face direction (440) may be parallel to or substantially parallel to the web axis.

(25) As shown in the embodiment in FIG. 2, the first vertical tab face (320) and the second vertical tab face (420) may face opposing directions. In other words, the first vertical tab face direction (340) is opposite of the second vertical tab face direction (440). There may also be a distance value (500) between the first vertical tab face and the second vertical tab face. The distance value between the first vertical tab face and the second vertical tab face is measured along the web axis (230), and is a positive real number. Preferably, the distance value between the first vertical tab face and the second vertical tab face is slightly greater than the thickness of the stud gauge to which the bridge clip is to be affixed. For example, if the thickness of the stud gauge is 5 mm, the distance value between the first vertical tab face and the second vertical tab face may be greater than 5 mm. The best results are expected when the distance value between the first vertical tab face and the second vertical tab face is greater than the thickness of the stud gauge, but as close as possible to the thickness of the stud gauge resulting in a close tolerance which will reduce or prevent twisting or bending.

(26) As further shown in the embodiment of FIG. 2, there may also be a first tab support (350) extending from the first flange (300) to the first vertical tab (315). Similarly, there may also be a second tab support (450) extending from the second flange (400) to the second vertical tab (415). The vertical tab supports, when present, provide additional strength to the bridge clip.

(27) FIG. 3 shows an end view of the bridge clip (100). As shown in FIG. 3, the first vertical tab (315) may comprise at least one first vertical tab hole (360) passing from the first vertical tab face (320) through the first vertical tab plane. The first vertical tab hole(s) provide a location at which a fastener, such as a screw or a bolt, can pass through the first vertical tab and then through a hole in the stud to affix the bridge clip to the stud.

(28) As shown in FIG. 3, the second vertical tab (415) may comprise at least one second vertical tab hole (460) passing from the second vertical tab face through the second vertical tab plane. The second vertical tab hole(s) provide a location at which a fastener, such as a screw or a bolt, can pass through the second vertical tab and then through a hole in the stud to affix the bridge clip to the stud.

(29) FIG. 4 shows a perspective view of the bridge clip (100) nested in and fastened to a channel of a bridge (700) and fastened to a stud (800). To install the bridge clip, the clip is rotated 90 on the web axis from the position shown in FIG. 4. The bridge clip is then placed through the opening in the stud (810). The bridge clip is then rotated back 90 on the web axis with the wall of the stud in between the each of the vertical tab faces, and the channel of the bridge formed by the web (200) and the two flanges (300, 400) pointing upwards. It should be readily apparent that the channel can also face downwards by reversing the orientation of the bridge clip.

(30) FIG. 4 also shows vertical tab fasteners (900) extending through the first vertical tab hole and the second vertical tab hole and corresponding holes in the stud to affix the bridge clip to the stud. Similarly, FIG. 4 shows a web fastener (910) extending through a web hole and a corresponding hole in the channel of the bridge to affix the bridge clip to the bridge.

(31) FIG. 5A shows a side view of one embodiment of the bridge clip (100) further illustrating the distance value (500) between the first vertical tab face and the second vertical tab face.

(32) FIG. 5B shows the side view of an embodiment where the vertical tabs are flared at the end, just past the tab holes. The flaring away from the planes (430) and (330) is shown as the first vertical tab flare (375) and second vertical tab flare (475). These flares provide a lead-in to create the snug fit as the bridge clip is inserted into the stud hole and then twisted so that the stud is engaged between each vertical tab.

(33) FIG. 6 shows a top view of a bridge clip (100). As shown in FIG. 6, the bridge clip may also comprise at least one web weep hole (270) passing through the web plane. The web weep hole(s) may allow for water and other fluids to drain from the bridge clip during construction.

(34) As also shown in FIG. 6, the first tab support (350) may comprise a first vertical tab outward curve (370). Similarly, the second tab support (450) may comprise a second vertical tab outward curve (470). The vertical tab outward curves provide easier installation by removing any requirement for an exact alignment with the opening in the stud when rotating the bridge clip as the stud will engage the wider curved portion, then engage the flares, and then twist into the distance value (500) between the first vertical tab face and the second vertical tab face.

(35) FIG. 7 shows an embodiment of the bridge clip with only one tab (310), one vertical tab (315), one vertical tab face (320), one vertical tab face direction (340), one (1) vertical tab plane (330), and one (1) tab support. This embodiment could be selected to save materials and easier installation if the strength of two tabs are not needed. While FIG. 7 shows an embodiment with only one tab corresponding to the first tab (300 series), one of ordinary skill will recognize that embodiments can exist where there is only one tab corresponding to the second tab (400 series).

(36) FIGS. 8A, 8B, and 8C are an embodiment of the bridge clip, called an end bridge clip or end clip. The end bridge clip is used when the bridge does not extend through the stud hole, or extends very little.

(37) As shown in FIG. 8A, this embodiment has a first tab with all the first tab elements as described previously. It also has an end bridge clip tab (610) with an end bridge clip vertical tab (615), an end bridge clip vertical tab face (620), and an end bridge clip vertical tab face direction (640). The reason the 600 series is used is because the end bridge clip vertical tab face of this embodiment faces the same direction as the first vertical tab face. As shown in FIG. 8A, the first vertical tab face and the second vertical tab face are in the same tab plane (dashed line 8B). The vertical tab supports (350 and 650) are directly opposite each other.

(38) As shown in FIG. 8B, there may be a second vertical tab hole (660).

(39) FIG. 8C is the side view of the embodiment showing the elements of the second tab (610). Shown are the second vertical tab (615), the second vertical tab face (620), a second vertical tab face direction (640), and a second tab support (450).

(40) One difference from the prior art is that the bridge clip nests inside the channel of the bridge where the prior art bridge clips lay around the outside of the channel. Accordingly, the bridge clip width is designed to be less than that of prior art clips which fit on the outside of the channel.

(41) Put another way, the bridge clip nests in the channel of a horizontal bracing member. There is different types of horizontal bracing members, with CRC (cold rolled channel) being just one of them.

(42) When the bridge clip is nested in the channel of a horizontal bracing member with the channel facing up, the channel can be used as a wiring trough as well. The optional weep holes drain off water that may enter the channel during construction before the wall is finished.

(43) Co-pending U.S. patent application Ser. No. 16/281,371 filed 21 Feb. 2019, the teachings of which are incorporated herein in their entirety, describes a gusset a gusset extending across the web of a bridge member.

(44) The gusset in the bridging member allows for more room at the actual vertical framing component hole, which is a stud hole when the vertical metal framing component is a stud, the flanges can be bent outwards on the embodiment with the gusset.

(45) According to application Ser. No. 16/281,371, the installer inserts the bridge member [the horizontal bracing member] into the stud hole with the bridge width being substantially parallel with the stud hole length as shown in FIG. 1 [of the application Ser. No. 16/281,371], aligning the gusset with the edges of the stud hole and twisting the bridge member so that the bridge member width is substantially perpendicular to the vertical metal framing component hole length, which in the figures are a stud hole length, and pushing the bridge member down to engage the edges of the vertical metal framing component hole which is the stud hole (810 as shown in FIG. 1 [of the application Ser. No. 16/281,371]) with the notches as shown in FIG. 13 [of the application Ser. No. 16/281,371].

(46) It was discovered that it was difficult to the use the bridge clips of with the gusseted horizontal bracing, or bridging, member without modifying the bridge clip to accommodate the gusset on the horizontal bracing member.

(47) FIGS. 9A, 9B and 9C of this instant application shows the modification. The modification places a gusset across the bridge clip web as shown in FIGS. 9A, 9B, and 9C. This bridge clip gusset is stamped or otherwise created into the external side of web and extends into the channel side of the web. The gusset will be parallel with the vertical tab plane (330), and extend across the web of the bridge clip.

(48) The gusset (1000) extends from the external side of the bridge web. In order to be aligned with the gusset of the horizontal the bracing member with the stud there will be a distance (1100) between the gusset and the vertical tab plane (330) in the vertical tab face direction wherein the web has a gusset (1000), extending across the web width parallel with the vertical tab plane, wherein at least a portion of the gusset is located between the vertical tab plane and about one-quarter of an inch from the vertical tab plane in the vertical tab face direction. While the distance is preferably less than one-quarter of inch, less than about one-eighth of an inch is also preferred, with less than about one-sixteenth of an inch being most preferred.

(49) In some embodiments, the gusset will be substantially perpendicular, or perpendicular to the web axis in the web plane. The gusset will intersect the web axis in the web plane. This intersection will form 4 angles, two adjacent angles and two opposing angles. The adjacent angles will be supplementary, i.e. their values sum to 180. The opposing angles will have the same value. In the embodiment where the gusset is perpendicular to the web axis, the four angles are all the same and equal to 90.

(50) In other embodiments, the gusset will not be perpendicular, or not be substantially perpendicular with the web axis in the web plane. For example, there may be construction designs where the bridging member passes through the stud hole at a 45 angle. The gusseted bridge clip suitable for this application would have the angle between the gusset and web axis in the web plane not be 90. In other words, the smallest angle measuring from the web axis to the gusset in the web plane would be less than 90, but greater than zero. Alternatively, any angle formed by the web axis and the gusset in the web plane must be greater than 0 and not equal to about 90.

(51) It follows as well that vertical tab plane, which is parallel with the gusset is also not substantially perpendicular to the web axis in the web plane. In other words, the angle formed by vertical tab plane and web axis in the web plane is greater than 0 and not equal to about 90. Additionally, the angle formed by vertical tab plane and web axis in the web plane is about the same, or equal to the angle formed by the web axis and the gusset in the web plane.

(52) The smallest angle formed by the gusset and the web axis in the web plane could be between about 30 and about 60, could be about 45, could be about 30, or about 60.

(53) The general description is that when the gusset and the web axis are not perpendicular they will form a first angle in the web plane and a second angle with the web axis in the web plane, wherein the first angle and the second angle are complementary. The smallest angle is to be used when comparing the angle for the limitation. This is the smallest angle measured from a point on the web axis to the gusset. It should be pointed that there will be actually four angles formed with the two angles measured from a point on the web axis to the gusset. Any single angle will be supplementary to two adjacent angles and equal to the opposing angle. Accordingly, there are only two angle values. Again, it is the smallest of these values which is selected for the comparison.

(54) In the case where the angles have the same value, the smallest value is 90.