Camshaft phaser including a target wheel with a timing feature
10563547 ยท 2020-02-18
Assignee
Inventors
Cpc classification
F01L2250/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/3445
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2820/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/344
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2001/34483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L1/3442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/111
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A camshaft phaser, including an axis of rotation; a target wheel including a first tab and a first timing feature; a stator arranged to receive rotational torque and including a plurality of radially inwardly extending protrusions; a rotor; and a spring. The rotor includes: a second timing feature; and, a plurality of radially outwardly extending protrusions circumferentially interleaved with the plurality of radially inwardly extending protrusions. The spring urges: the target wheel in a first circumferential direction with respect to the rotor; and the first timing feature into contact with the second timing feature. The first tab axially positions the target wheel within the camshaft phaser. The target wheel is arranged to interface with a position sensor to identify a rotational position of the rotor.
Claims
1. A camshaft phaser, comprising: an axis of rotation; a target wheel including: a first tab; and, a first timing feature; a stator arranged to receive rotational torque and including a plurality of radially inwardly extending protrusions; a rotor including: a second timing feature; and, a plurality of radially outwardly extending protrusions circumferentially interleaved with the plurality of radially inwardly extending protrusions; and, a spring urging: the target wheel in a first circumferential direction with respect to the rotor; and, the first timing feature into contact with the second timing feature, wherein: the first tab axially positions the target wheel within the camshaft phaser; and, the target wheel is arranged to interface with a position sensor.
2. The camshaft phaser of claim 1, wherein: the target wheel further includes a radially outer surface; and, the first tab extends radially outwardly from the radially outer surface.
3. The camshaft phaser of claim 1, wherein the first tab is located radially outwardly from the first timing feature and the second timing feature.
4. The camshaft phaser of claim 1, wherein: the first timing feature is bounded in a second circumferential direction, opposite the first circumferential direction, by a surface of the target wheel; the second timing feature is bounded in the second circumferential direction by a first surface of the rotor; and, the spring urges the surface of the target wheel into contact with the first surface of the rotor.
5. The camshaft phaser of claim 4, wherein: the rotor further includes: a first axial end surface orthogonal to the axis of rotation; and, an indentation in the first axial end surface; the indentation is bounded in the first circumferential direction by a second surface of the rotor; the first tab: is bounded, in the first circumferential direction, by a surface of the first tab; and, is disposed in the indentation; and, the surface of the first tab is free of contact with the second surface of the rotor.
6. The camshaft phaser of claim 5, wherein: the target wheel further includes a radially inner surface; the first timing feature includes an indentation in the radially inner surface; the rotor further includes a second axial end surface orthogonal to the axis of rotation; the second timing feature includes a protrusion extending past the second axial end surface in a first axial direction; and, a circle, centered about the axis of rotation: is co-planar with an axial end surface of the target wheel; and, passes through the protrusion of the second timing feature.
7. The camshaft phaser of claim 5, wherein: the target wheel further includes an axial end surface orthogonal to the axis of rotation; the first timing feature includes a slot, in the axial end surface of the target wheel, extending in the first circumferential direction; the rotor further includes a second axial end surface orthogonal to the axis of rotation; the second timing feature includes a pin: fixedly connected to the second axial end surface of the rotor; and, disposed in the slot of the first timing feature.
8. The camshaft phaser of claim 5, wherein: the target wheel further includes an axial end surface orthogonal to the axis of rotation; the first timing feature includes a tab extending from the axial end surface of the target wheel; the rotor further includes a second axial end surface orthogonal to the axis of rotation; the second timing feature includes an indentation in the second axial end surface of the rotor; and, at least a portion of the tab is located in the indentation of the second timing feature.
9. The camshaft phaser of claim 4, wherein: the rotor further includes: a first axial end surface orthogonal to the axis of rotation; and, an indentation in the first axial end surface of the rotor; the indentation is bounded in the first circumferential direction by a second surface of the rotor; the first tab: is bounded, in the first circumferential direction, by a surface of the first tab; and, is disposed in the indentation of the rotor; and, the surface of the first tab is in contact with the second surface of the rotor.
10. The camshaft phaser of claim 9, wherein: the target wheel further includes a radially inner surface; the first timing feature includes an indentation in the radially inner surface; the rotor further includes a second axial end surface orthogonal to the axis of rotation; the second timing feature includes a protrusion extending past the second axial end surface of the rotor in a first axial direction; and, a circle, centered about the axis of rotation: is co-planar with a axial end surface of the target wheel; and, passes through the protrusion of the second timing feature.
11. The camshaft phaser of claim 9, wherein: the target wheel further includes an axial end surface orthogonal to the axis of rotation; the first timing feature includes a slot, in the axial end surface of the target wheel, extending in the first circumferential direction; the rotor further includes a second axial end surface orthogonal to the axis of rotation; the second timing feature includes a pin: fixedly connected to the second axial end surface of the rotor; and, disposed in the slot of the first timing feature.
12. The camshaft phaser of claim 9, wherein: the target wheel further includes an axial end surface orthogonal to the axis of rotation; the first timing feature includes a tab extending from the axial end surface of the target wheel; the rotor further includes a second axial end surface orthogonal to the axis of rotation; the second timing feature includes an indentation in the second axial end surface of the rotor; and, at least a portion of the tab is located in the indentation of the second timing feature.
13. The camshaft phaser of claim 1, wherein: the rotor further includes: an axial end surface orthogonal to the axis of rotation; and, an indentation in the axial end surface; the indentation is bounded: in the first circumferential direction by a first surface of the rotor; and, in a second circumferential direction, opposite the first circumferential direction, by a second surface of the rotor; the first tab is disposed in the indentation of the rotor; the second timing feature is bounded: by a third surface of the rotor in the first circumferential direction; and, by a fourth surface of the rotor in the second circumferential direction; the first surface of the rotor and the second surface of the rotor are separated by a first distance in the first circumferential direction; and, the third surface of the rotor and the fourth surface of the rotor are separated by a second distance in the first circumferential direction; and, a maximum value of the second distance is less than a minimum value of the first distance.
14. The camshaft phaser of claim 1, wherein: the target wheel further includes a second tab; the spring is: axially disposed between the first tab and the second tab; and, in contact with the first tab and the second tab; and, the first tab and the second tab fix an axial position of the target wheel with respect to the rotor.
15. A camshaft phaser, comprising: an axis of rotation; a target wheel including: a first tab, the first tab bounded in a first circumferential direction by a first surface of the target wheel; a second tab; and, a first timing feature bounded in a second circumferential direction, opposite the first circumferential direction, by a second surface of the target wheel; a stator arranged to receive rotational torque and including a plurality of radially inwardly extending protrusions; a rotor including: a second timing feature bounded in the second circumferential direction by a first surface of the rotor; an axial end surface orthogonal to the axis of rotation; an indentation in the axial end surface; and, a plurality of radially outwardly extending protrusions circumferentially interleaved with the plurality of radially inwardly extending protrusions; and, a spring urging: the target wheel in the first circumferential direction with respect to the rotor; and, the second surface of the target wheel and the first surface of the rotor into contact, wherein: the first tab is disposed in the indentation of the rotor; the first tab and the second tab connect the target wheel to the spring; and, the target wheel is arranged to interface with a position sensor.
16. The camshaft phaser of claim 15, wherein: the indentation of the rotor is bounded in the first circumferential direction by a second surface of the rotor; and, the first surface of the target wheel is free of contact with the second surface of the rotor.
17. The camshaft phaser of claim 15, wherein: the indentation of the rotor is bounded in the first circumferential direction by a second surface of the rotor; and, the first surface of the target wheel is in contact with the second surface of the rotor.
18. A method of operating a camshaft phaser, the camshaft phaser including: a stator including a plurality of radially inwardly extending protrusions; a target wheel including a first timing feature, a first tab, and a second tab; a rotor including a second timing feature and a plurality of radially outwardly extending protrusions circumferentially interleaved with the plurality of radially inwardly extending protrusions; and a spring, the method comprising: connecting, with the first tab and the second tab, the target wheel to the spring; urging, with the spring, the target wheel in a first circumferential direction with respect to the rotor; contacting the second timing feature with the first timing feature; blocking rotation of the target wheel, with respect to the rotor and in the first circumferential direction; and, identifying, with the target wheel and a position sensor, a rotational position of the rotor.
19. The method of claim 18, wherein: the rotor further includes an indentation in an axial end surface, orthogonal to an axis of rotation of the camshaft phaser, of the rotor; the first tab is: bounded in the first circumferential direction by a first surface of the target wheel; and, disposed in the indentation of the rotor; the indentation of the rotor is bounded in the first circumferential direction by a first surface of the rotor; the first timing feature is bounded in a second circumferential direction, opposite the first circumferential direction, by a second surface of the target wheel; the second timing feature is bounded in the second circumferential direction by a second surface of the rotor; and, contacting the second timing feature with the first timing feature includes: contacting the second surface of the rotor with the second surface of the target wheel; and, preventing contact between the first surface of the target wheel and the first surface of the rotor.
20. The method of claim 18, wherein: the rotor further includes an indentation in an axial end surface, orthogonal to an axis of rotation of the camshaft phaser, of the rotor; the first tab is: bounded in the first circumferential direction by a first surface of the target wheel; and, disposed in the indentation of the rotor; the indentation of the rotor is bounded in the first circumferential direction by a first surface of the rotor; the first timing feature is bounded in a second circumferential direction, opposite the first circumferential direction, by a second surface of the target wheel; the second timing feature is bounded in the second circumferential direction by a second surface of the rotor; and, contacting the second timing feature with the first timing feature includes: contacting the second surface of the rotor with the second surface of the target wheel; and, contacting the first surface of the rotor and the first surface of the target wheel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
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DETAILED DESCRIPTION
(18) At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the disclosure. It is to be understood that the disclosure as claimed is not limited to the disclosed aspects.
(19) Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present disclosure.
(20) Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the disclosure.
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(22) To clarify the spatial terminology, objects 12, 13, and 14 are used. As an example, an axial surface, such as surface 15A of object 12, is formed by a plane co-planar with axis 11. However, any planar surface parallel to axis 11 is an axial surface. For example, surface 15B, parallel to axis 11 also is an axial surface. An axial edge is formed by an edge, such as edge 15C, parallel to axis 11. A radial surface, such as surface 16A of object 13, is formed by a plane orthogonal to axis 11 and co-planar with a radius, for example, radius 17A. A radial edge is co-linear with a radius of axis 11. For example, edge 16B is co-linear with radius 17B. Surface 18 of object 14 forms a circumferential, or cylindrical, surface. For example, circumference 19, defined by radius 20, passes through surface 18.
(23) Axial movement is in axial direction AD1 or AD2. Radial movement is in radial direction RD1 or RD2. Circumferential, or rotational, movement is in circumferential direction CD1 or CD2. The adverbs axially, radially, and circumferentially refer to movement or orientation parallel to axis 11, orthogonal to axis 11, and about axis 11, respectively. For example, an axially disposed surface or edge extends in direction AD1, a radially disposed surface or edge extends in direction RD1, and a circumferentially disposed surface or edge extends in direction CD1.
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(33) It is understood that in the discussion that follows, the structure and disposition of target wheel 102 and rotor 108 remain the same with the exception of timing feature 120 for target wheel 102, and timing feature 122 for rotor 108.
(34) In the configuration of
(35) In the example of
(36) Target wheel 102 includes tabs 142 and 144. Tabs 142 and 144 extend radially outwardly from radially outer surface 146 of target wheel 102. Tabs 142 and 144 connect target wheel 102 to spring 112 and fix an axial position of target wheel 102 with respect to rotor 108. Tabs 142 and 144 are located radially outwardly of timing features 120 and 122. Tab 142 is bounded by surface 148 in circumferential direction CD1 and by surface 150 in circumferential direction CD2. Thus, surfaces 148 and 150 form circumferential ends of tab 142.
(37) Rotor 108 includes indentation 152 in radial surface 154, orthogonal to axis of rotation AR, of rotor 108. Indentation 152 is bounded by surface 156 in circumferential direction CD1 and by surface 158 in circumferential direction CD2. At least a portion of tab 142 is disposed in indentation 152.
(38) In the circumferential position of target wheel 102, with respect to rotor 108, shown in
(39) In the circumferential position of example target wheel 102, with respect to example rotor 108, shown in
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(41) Surfaces 136 and 138 are separated by distance 162 in direction CD1. Surfaces 156 and 158 are separated by distance 164 in direction CD1. In an example embodiment, a maximum value for distance 162 is less than a minimum value for distance 164.
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(46) During pre-assembly of phaser 100, it is desirable to prevent contact, or control contact, between tab 142 and rotor 108, for example during storage, shipping, or handling of phaser 100. When spring 112 is installed in phaser 100, it is desirable to prevent contact, or control contact, between tab 142 and rotor 108 due to force applied by spring 112 to target wheel 102 in direction CD1. As shown above, timing features 120 and 122 prevent or control contact between tab 142 and rotor 108 in directions CD1 and CD2, preventing damage to tab 142.
(47) Since tabs 142 and 144 are not required to withstand force from spring 112, the structure of target wheel 102 can be focused on the primary function of tabs 142 and 144, axially bracketing spring 112 and positioning target wheel 102. Thus, tabs 142 and 144 are less robust than would be necessary if contact between tab 142 and rotor 108 was not controlled, enabling target wheel 102 to be manufactured by stamping thin sheet metal. The use of thin sheet metal for the fabrication of target wheel 102 results in: a savings in material; and a reduction of press forces in the fabrication of target wheel 102, which in turn reduces the cost and complexity of fabricating target wheel 102. In addition, using thin metal for target wheel 102 lowers rotating inertia in an engine including phaser 100.
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(49) The following should be viewed in light of
(50) In an example embodiment, contacting timing feature 122 with timing feature 120 includes: contacting surface 138 with surface 130 and avoiding contact between surface 148 and surface 156; or contacting pin 170 with end 172 and avoiding contact between surface 148 and surface 156; or contacting tab 176 with surface 180 and avoiding contact between surface 148 and surface 156.
(51) In an example embodiment, contacting timing feature 122 with timing feature 120 includes: contacting surface 138 with surface 130 and contacting surface 148 with surface 156; or contacting pin 170 with end 172 and contacting surface 148 with surface 156; or contacting tab 176 with surface 180 and contacting surface 148 with surface 156.
(52) It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
LIST OF REFERENCE CHARACTERS
(53) 10 cylindrical system 11 axis of rotation AD1 axial direction AD2 axial direction RD1 radial direction RD2 radial direction CD1 circumferential direction CD2 circumferential direction R radius 12 object 13 object 14 object 15A surface 15B surface 15C edge 16A surface 16B edge 17A radius 17B radius 18 surface 19 circumference 20 radius AR axis of rotation C circle CS camshaft CU control unit E engine PS position sensor S signal 100 camshaft phaser 102 target wheel 104 stator 106 protrusion, stator 108 rotor 110 protrusion, rotor 112 spring 114 end, spring 116 bolt 118 end, spring 120 timing feature, target wheel 122 timing feature, rotor 124 slot or indentation, target wheel 126 surface, target wheel 128 surface, target wheel 130 surface, target wheel 132 protrusion, rotor 134 radial surface, rotor 136 surface, protrusion 138 surface, protrusion 140 groove, rotor 142 tab, target wheel 144 tab, target wheel 146 radial surface, target wheel 148 surface, tab 150 surface, tab 152 indentation, rotor 154 radial surface, rotor 156 surface, indentation 158 surface, indentation 160 gap 162 distance 164 distance 166 slot, target wheel 168 radial surface, target wheel 170 pin, rotor 172 end, slot 166 174 end, slot 166 176 tab, target wheel 178 indent, rotor 180 surface, indentation 182 surface, indentation