PULSE ENERGY GENERATOR SYSTEM
20230232522 · 2023-07-20
Inventors
- Robert H. Burgener, II (Park City, UT, US)
- Shane L. Luke (Heber City, UT, US)
- Troy Berneck Atkin (Payson, UT, US)
Cpc classification
International classification
Abstract
Energy is generated from pulsed electric power sources applied to a gas medium that includes hydrogen. A sealed reactor chamber contains hydrogen. A plasma power supply, such as a DC, AC, or RF power supply, generates a plasma inside the chamber. The pulse energy generator systems use pulsed electric power for the conversion of molecular hydrogen into atomic hydrogen. An inner surface of the reactor chamber is coated with a catalyst to facilitate the reformation of molecular hydrogen from atomic hydrogen under conditions that release excess energy. The catalyst may include tungsten, nickel, titanium, platinum, palladium, and mixtures thereof. A plasma pulse controller connected to the plasma power supply turns the power supply on and off to generate plasma pulses inside the reactor chamber. A pulse time duration may range from 1 nanosecond to 1 millisecond and a dead time between pulses may range from 20 milliseconds to 0.3 seconds.
Claims
1. A pulse energy generator system comprising: a sealed reactor chamber having an inner surface and an outer surface, wherein the reactor chamber contains hydrogen gas, wherein the inner surface of the chamber has a surface coating comprising a catalyst selected from tungsten, nickel, titanium, platinum, palladium, and mixtures thereof; a plasma power supply to generate a plasma inside the reactor chamber, wherein the plasma power supply is selected from a DC power supply, an AC power supply, and a radio frequency (RF) power supply; a plasma pulse controller connected to the plasma power supply to turn the plasma power supply on and off and to generate plasma pulses inside the reactor chamber; and a heat exchanger coupled to the reactor chamber to remove heat generated by the plasma.
2. The pulse energy generator system according to claim 1, wherein the hydrogen gas has a pressure in a range from 0.5 torr to 30,000 torr.
3. The pulse energy generator system according to claim 1, wherein the hydrogen gas has a pressure in a range from 20 torr and to 60 torr.
4. The pulse energy generator system according to claim 1, wherein the hydrogen gas has a pressure in a range from 0.5 torr and to 10 torr.
5. The pulse energy generator system according to claim 1, wherein the pulse controller produces plasma pulses having a pulse time duration in a range from 1 nanosecond to 1 millisecond and a dead time between pulses in a range from 20 milliseconds to 0.3 seconds.
6. The pulse energy generator system according to claim 1, wherein the pulse controller operates the plasma power supply at a duty cycle less than 7%.
7. The pulse energy generator system according to claim 1, wherein the reactor chamber contains the hydrogen gas and a noble gas.
8. The pulse energy generator system according to claim 7, wherein the hydrogen gas and the noble gas are present at a volume ratio of the noble gas to the hydrogen in a range from 1 to 1 to 20 to 1.
9. The pulse energy generator system according to claim 1, where the catalyst comprises tungsten.
10. The pulse energy generator system according to claim 1, where the catalyst is a nano powder, nano tube, or nano wire having a size in a range from 4 nanometers to 100 microns.
11. The pulse energy generator system according to claim 1, further comprising: a plurality of the sealed reactor chambers connected to the plasma power supply and the plasma pulse controller; and a switch configured to switch the plasma power supply and the plasma pulse controller between the plurality of the sealed reactor chambers in series.
12. The pulse energy generator system according to claim 1, wherein the plasma power supply provides a pulsed electric power level between 1 watt and 20,000 watts per reactor chamber.
13. The pulse energy generator system according to claim 1, wherein the plasma power supply provides a pulsed electric power level between 50 watts and 1000 watts per reactor chamber.
14. The pulse energy generator system according to claim 1, wherein the plasma power supply provides a pulsed electric power level between 200 watts and 500 watts per reactor chamber.
15. The pulse energy generator system according to claim 1, wherein the sealed reactor chamber comprises a ceramic or metal housing and heat exchange tubing inside the housing, wherein the heat exchange tubing has an exterior coating comprising a catalyst selected from tungsten, nickel, titanium, platinum, palladium, and mixtures thereof.
16. The pulse energy generator system according to claim 1, wherein the sealed reactor chamber comprises oxygen-free copper.
17. The pulse energy generator system according to claim 1, wherein the plasma power supply comprises a cathode and anode, wherein the plasma power supply is a DC power supply configured to produce an arc between the cathode and anode.
18. The pulse energy generator system according to claim 17, further comprising at least one ceramic baffle disposed between the cathode and anode.
19. The pulse energy generator system according to claim 1, wherein the plasma power supply comprises a cathode and cathode, wherein the plasma power supply is an AC power supply configured to produce an arc between the cathode and cathode.
20. The pulse energy generator system according to claim 1, wherein the plasma power supply comprises an RF power supply connected to the sealed reactor chamber by an antenna dipole.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0045] In order that the manner in which the above-recited, and other features and advantages of the invention are obtained will be readily understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments of the invention, and are not, therefore, to be considered to be limiting of its scope, the invention will be described and, explained with additional specificity and, detail through the use of the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0064] The disclosed invention relates to apparatus and methods for generating energy from pulsed electric power sources.
[0065] Without being bound by theory, the pulse energy generator systems disclosed herein involve the conversion of molecular hydrogen into atomic hydrogen. Pulsing energy to dissociate hydrogen to liberate atomic hydrogen. Some hydrogen recombines back to molecular hydrogen may be facilitated by a catalyst surface coating disposed to inside walls of a reactor chamber. This process allows the collapse of the wave function of the molecular hydrogen, at which time it becomes extremely exothermic. Other surface materials, such as oxygen-free copper, platinum alloys or other conductive surfaces, can be used.
[0066] Producing either a direct current pulse or an alternating current pulse on electrode materials can liberate a compression wave that can produce atomic hydrogen, and thus produce heat.
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[0068] An inner surface of the sealed reactor chamber has a surface coating comprising a catalyst. In the embodiments shown in
[0069] A radio frequency feed antenna 116 is coupled to the reactor chamber 100. The radio frequency feed antenna 116 is connected to a plasma power supply 118, in this case a radio frequency power supply. The plasma power supply generates a plasma inside the reactor chamber 100. A plasma pulse controller 120 is connected to the plasma power supply 118 to turn the plasma power supply on and off and to generate plasma pulses inside the reactor chamber 100. The plasma controller my include suitable microprocessors and circuitry to produce a plasma pulse having a desired duration and deadtime between pulses having a desired duration.
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[0072] Cathode filaments 206 are fabricated of tungsten. In some embodiments, the cathode filament 206 is tungsten doped with thorium or another material that has a low work function when heated, such as barium, calcium, and aluminum oxides used in common dispenser cathodes. In some embodiments, the cathode filament is tungsten doped with thorium in an amount ranging from 1 to 2 weight percent. Also, lanthanum hexaborides can be sputtered onto the surface of the tungsten filament and can emit electrons. These materials facilitate electrons to be injected into the plasma, help to reduce the cathode from sputtering away, and increase cathode lifespan.
[0073] An inner surface of the reactor chamber 200 has a surface coating comprising a catalyst. In the embodiments shown in
[0074] One or more ceramic baffles 214 are disposed between the cathode filaments or between the cathode filament and anode.
[0075] The cathode filaments 208 are connected to a plasma power supply 218. In the embodiments shown in
[0076] Another related direct arc reactor chamber configuration includes an anode end of copper or other metal tube, and a heated filament cathode on the other end of the tube, used in DC pulse mode.
[0077] Another direct arc reactor chamber configuration is a self-ionizing cathode in which the oxide coatings or a lanthanum hexaboride coating are deposited on the ends of the cathode, thereby eliminating a filament transformer. This configuration can operate in AC mode.
[0078] The following examples and experimental results are given to illustrate various embodiments within the scope of the present disclosure. These are given by way of example only, it is understood that the following examples are not comprehensive or exhaustive of the many types of embodiments of the present disclosure that can be prepared in accordance with the present disclosure.
[0079] In the examples, power input was measured using an oscilloscope. It was found that using a 0.01-ohm shunt resistor in line as the input side of the power supply works well along with power meters. The plasma power supply can be regulated switch mode or a linear power supply. It can be batteries, modified with a capacitor and switching transistor, such as field-effect transistor (FET), insulated-gate bipolar transistor (IGBT), Triac (three terminal AC switch), or silicon-controlled rectifier (SCR) or other switching devices.
[0080] In the examples, the measured heat energy out into water was done by measured temperature change and time. Typically, the experiments operated for about 180 seconds, which when multiplied by 4.185 joules per degree C. per gram of water can yield an average energy output. The electrode material was also taken into account and water was insulated to reduce heat loss. This does not take into consideration the energy to dissociate water molecule into hydrogen and oxygen. The 38 Hz or other plasma pulse rates were controlled by a microprocessor.
[0081] Example 1. The radio frequency driven reactor chamber shown in
[0082] A pulsed radio frequency at 433 MHz was delivered by a 12 gage induction coil 310, magnetically coupled at ¼ wave at 17.3 cm, wrapped around a 18 gage loading coil 312. The radio frequency was pulsed at a 10 percent duty cycle and at 50 Hz. Winding was on the outside of the ceramic tube. The reactor chamber was configured to allow water to flow in the center of reactor chamber through the heat exchange tube 306 and to flow outside of the windings for cooling/heat exchange purposes through an outer water jacket inlet 322 and an outer water jacket outlet 324.
[0083] A high vacuum turbo pump was used to outgas the reactor chamber 300 under a bake out for several hours. Hydrogen was back filled into the clean, room temperature reactor chamber 300 and sealed. Radio frequency power was increased to 50 watts. Those skilled in the art of radio transmitter at 433 MHz, understand that a coaxial cable needs to be phased in due to coherent lengths of wavelengths. The reactor chamber was phased in until standing wave reflected was minimized about 1.5:1. A ratio of 1:1 means 0% standing wave reflected and a ratio of 2:1 means 10% standing wave reflected. A ratio of 2:1 is marginally acceptable. A ratio of 1.5:1 is normal. The reactor chamber was pulsed at 10% duty cycle. The reactor showed a pink glow discharge, and cooling water was circulated. Cooling water was pumped at a rate of about 2 gallons a minute from the bottom of a holding tank having a capacity of about 1100 milliliters that was measured before the pump was placed in the tank. A temperature gage calibrated in C degrees was also placed into the holding tank. The tank was allowed to equalize to room temperature. Calculation used ((milliliters of water)(4.185 Joules)(T1−T2))/time (180 seconds)=Watts out.
[0084] Table 1 contains the results of four, three-minute tests.
TABLE-US-00001 TABLE 1 Water Water Input Power Hydrogen Temperature Temperature Power Level Pressure Start End Output Test (Watts) (Torr) (° C.) (° C.) (Watts) 1 50 15 21.0 28.2 184 2 50 25 29.1 36.8 197 3 50 65 37.0 43.4 164 4 100 25 44.2 51.8 194
[0085] Example 2. Radio Frequency driven reactor shown in
[0086] Table 2 contains the results of two, three-minute tests.
TABLE-US-00002 TABLE 2 Water Water Input Power Hydrogen Temperature Temperature Power Level Pressure Start End Output Test (Watts) (Torr) (° C.) (° C.) (Watts) 1 50 25 25.7 34.5 235 2 100 65 35.1 44.9 251
[0087] Note: Specific heat of the 316 stainless steel ConFlat® ends is 0.49 J. They heated up. They were not included in this calculation.
[0088] Example 3. Radio Frequency reactors with inner antenna:
[0089] This radio frequency reactor chamber was made with oxygen-free copper tubing. A middle copper tube was 0.75-inch diameter. The outer surface was coated with glass and coated with 450 mesh tungsten powder until covering the glass. The middle copper tube was 17.3 centimeters long and welded to a ceramic feedthrough that allowed fluids to flow through. An outer tube was 1.5-inch diameter. It was longer to accommodate the welding to the feedthroughs. A radio frequency source was connected to the middle tube as an antenna. The reactor chamber was filled with hydrogen. Table 2 contains the results of two, three-minute tests at 27 MHz frequency.
TABLE-US-00003 TABLE 2 Water Water Input Power Hydrogen Temperature Temperature Power Level Pressure Start End Output Test (Watts) (Torr) (° C.) (° C.) (Watts) 1 50 15 22.3 27.5 133 2 100 25 28.1 33.4 135
[0090] Note: This reactor chamber was more stable and easer to tune and maintain compared to the reactor chambers of Examples 1 and 2.
[0091] Example 4. Direct Arc Reactor Chamber:
[0092] A direct arc reactor chamber was prepared from a beryllium oxide ceramic tube terminated with an iron-nickel-cobalt alloy (Kovar) ends with a dispenser cathode on one end and the other end acting as an anode. Kovar material has a coefficient of thermal expansion matched to beryllium oxide ceramic tube. The bore ceramic was 0.040-inch diameter and was 3 inch in length with outer return paths. The reactor chamber was processed on vacuum station and baked out to 300° C. for 12 hours on an ion pump to clean and outgas the chamber. The plasma power supply was run at low current, approximately 2 amps, sufficient to maintain the plasma from going out and was increased up to 6 amps with a 10% duty cycle at 50 Hz.
[0093] Argon gas was used for starting the reactor chamber before hydrogen was placed in the reactor. Direct arcs may be produced in argon, or other noble gas, using less energy compared to using pure hydrogen. The direct arc reactor chamber was initially run with argon at 1 torr during start up until it was stabilized. Stability of the direct arc reactor chamber is observed when plasma power supply voltages remain stable and do not increase out of control. Input power was 550 watts, and the plasma pulse frequency was 50 Hz. Plasma power supply voltage was 90 volts at 6 amps. Half of the argon was evacuated down to 0.5 torr and then the reactor chamber was back filled with hydrogen to 1 torr. The glow discharge of reactor was now red due to the presence of atomic hydrogen, and the power level was stable. Water flow was circulating on the outside of the reactor from a small pump in 5 gallons of water or 19,927 ml. Red silicon rubber seals were used to electrically isolate the water from the cathode and anode ends. The cathode end had no cooling. In 60 seconds, the initial water temperature increased from 22.2° C. to 25.16° C. An output of 1375 watts output was calculated.
[0094] Note: The silicon seals did not hold up and started leaking.
[0095] Example 5. The direct arc reactor chamber of Example 4 was re-engineered with ⅜-inch copper tubing wrapped around the outer ceramic side in order to water cool the reactor chamber and anode, but the cathode was left with no cooling.
[0096] The re-engineered direct arc reactor chamber was tested as described in Example 4. It was back filled with hydrogen to 1.2 torr. It was operated for 3 minutes. The output power of 1425 watts was calculated.
[0097] Note: The direct arc reactor chamber was unable to have higher hydrogen pressures without higher voltages. The more hydrogen the more reaction and output power. The reactor ultimately went unstable. In this case, the instability was caused by outgassing of oxygen. Instability may be caused by failing to adequately clean and fully vacuum process the reactor chamber.
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[0102] Reactor chamber 600 includes a tube 602 fabricated of oxygen free copper or stainless steel. In an embodiment, the tube 602 has a diameter of about 1.8 inches. The tube 602 includes a vacuum port 604 which may be used to evacuate the tube and introduce hydrogen into the tube. A heat exchange tube 606 is disposed within tube 602 to permit water or other heat exchange fluid to flow through heat exchange tube 606, as indicated by arrow 608. In an embodiment, the heat exchange tube has a diameter of about 0.75 inches. The heat exchange tube 606 is fabricated of oxygen free copper. Ceramic seals 610 are provided to create a gaseous seal between the exterior surface of the heat exchange tube 606 and the interior surface of the tube 602.
[0103] An inner surface of the sealed reactor chamber has a surface coating comprising a catalyst. In the embodiment shown in
[0104] A radio frequency feed antenna 616 is coupled to the reactor chamber 600. Reactor chamber 600 uses only one ceramic electrical feedthrough 618 that reduces manufacturing expense. The antenna floats inside the outer metal tube 602 and an inner heat exchange tube 606 using machine ceramic washers to keep it isolated.
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[0107] Example 6. A small direct arc reactor chamber 700 was built using an oxygen-free copper tube 702, 0.75-inch diameter and 2-inch length, as shown in
[0108] Each end of the reactor chamber 700 contained a thorium-doped tungsten filament cathode 706 made from 0.4-inch diameter tungsten wire having five turns at 0.25-inch diameter. The thorium concentration in the tungsten was 2 wt. % to help ionize the gases for electron emission and arc formation. Each cathode was spaced 3 millimeters distance from each other. Each end of tube 702 included ceramic electrical feedthroughs 708 to permit electric connection to cathode filaments 706.
[0109] An interior surface of the reactor chamber included a catalyst coating 712. The catalyst coating 712 comprised tungsten and nickel nano-particles having a size in the range of 5 to 20 nanometers.
[0110] This small direct arc reactor chamber 700 operated at a voltage of 390 volts DC, and 20 microfarads capacitor, and a plasma pulse frequency of 20 Hz. The capacitor pushes stored energy as a pulse E=1/2CV.sup.2, where C is 20 microfarads, V is the voltage, and E is the energy in joules.
[0111] The direct arc reactor chamber was started as described above in Example 4. There was insufficient water cooling of the direct arc reactor chamber. The input power average was kept low, under 7 watts. The output power was extrapolated from the mass of the copper and the temperature change. It was calculated to be 107 watts.
[0112] Example 7. The pulse energy generator system was built having a reactor chamber placed over a tungsten-coated half-inch spiral copper coil that was 5 inches long. The assembly was placed inside a 4-inch inner diameter tube 12 inches long with a 6-inch ConFlat® vacuum flange. The system was evacuated and filled with hydrogen gas to 36 torr. A DC power supply was operated for 3 seconds, with a low duty cycle of 3 percent. The average input power was 20 watts. The ending water temperature change was 2.5 degrees C. with 1000 ml of water circulating with a water pump. The output power was 58.12 watts.
[0113] Example 8. The pulse energy generator system of Example 6 was operated. The hydrogen gas was adjusted to 76 torr. Almost 3.3 degree C. temperature change was observed over 180 seconds, which showed 76.67 watts output power.
[0114] Example 9. The pulse energy generator system shown in
[0115] This ceramic coil transformer was inserted into a 2-inch oxygen free copper tube 808 which had a catalyst coating 810 of tungsten powder on the inside of the copper tube. The catalyst coating 810 was made with 45 μm size tungsten powder bonded with glass with sodium silicate to the copper. An inner oxygen free copper tube 812 was disposed within the ceramic tube 802. The tube 812 had 0.75-inch diameter and a catalyst coating 814 on the outside of the tube. The catalyst coating 814 was made with 45 μm size tungsten powder bonded with glass with sodium silicate to the exterior surface of tube 812. The tube 812 was inserted into the ceramic tube 802. Oxygen free copper washers were mounted on the ends, together with an electrical feedthrough 816 and a vacuum pinch off tube 818. One end of the magnetic loop antenna coil 804 was coupled a ground 820. An exterior water jacket 822 was provided to permit water flow for heat exchange on the exterior surface of reactor chamber 800.
[0116] In testing, the reactor chamber 800 was phased in using a slider to tune in with a standing wave ratio (SWR) of about 1.2. Higher frequencies have shorter wavelengths. 433 Mhz has a standing wave of 69.3 centimeters for the antenna to radiate from the transmitter. Because a coaxial cable extends to the antenna, in this case a magnetic loop antenna inside the reactor, the actual distance is greater than 69.3 cm, typically greater than 200 centimeters long. The sliding tube within a tube is brass metal used to either lengthen the total length or shorten the total length so that it becomes a length which is a multiple number to the standing wavelength. For example, 200 centimeters total cable and antenna would be extended by the slider to about 207 centimeters, so that it would have a length of about 3 times 69.3 cm and has 3 full standing waves and 9 nodes. This would radiate close to 90% power into the reactor chamber. If the length was less than 207 centimeters, such as 200 centimeters, then 7 centimeters would reflect back into the transmitter causing a lot of waste heat and detuning the resonance of the antenna. Less power would be delivered into the reactor chamber basically detuning the resonance. Longer wavelengths can be tuned using a variable capacitor and inductor.
[0117] The RF input power was calculated to be 70 watts, pulsed at 40 percent duty cycle with a plasma pulse frequency at about 45 Hz. The output power was calculated to be 135 watts.
[0118] Example 10. The pulse energy generator system shown in
[0119] The configuration of reactor chamber 900 was substantially the same as reactor chamber 900 of Example 8, but without the inner ceramic core and just a magnet loop antenna cut for 433 MHz. The antenna 904 was phased in using an adjustable slider in which the standing wave reflected was minimized. The input power was 70 watts, and the output power was 100 watts. The average output power was 140% over the input power.
[0120] In Example 10 the initial duty cycle was 40 percent. Upon reducing the duty cycle to 20 percent, the input power was reduced to 35 watts while keeping the output power the same. Thus, it was measured that the reduced duty cycle reduced the input power and kept the output power the same.
[0121] While this disclosure has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the disclosure encompassed by the appended claims.