Purge ejector assembly for an engine
10557442 · 2020-02-11
Assignee
Inventors
Cpc classification
F02B37/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0872
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/0836
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10222
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/0076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B37/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A purge ejector assembly for an engine has a first fluid passage with a nozzle device therein that raises flow velocity of air and a first valve therein between an engine manifold port and the nozzle and permitting flow from the engine manifold port toward the nozzle device while restricting reverse flow. A second fluid passage has a second valve therein between the engine manifold port and a purge flow port, and permitting flow from the purge flow port toward the engine manifold port while restricting reverse flow. A third fluid passage extends from a second passage position located between the purge flow port and the second valve to a first passage position located between the nozzle device and an air inlet channel port. A third valve in the third passage permits flow from the purge flow port toward the air inlet channel port, while restricting reverse flow.
Claims
1. A purge ejector assembly for an engine, comprising: a first fluid passage defining a fluid connection between an engine manifold port and air inlet channel port; a nozzle device disposed in said first fluid passage and configured to raise the flow velocity of the air flowing in said first fluid passage; a first valve disposed in said first fluid passage at a position in-between said engine manifold port and said nozzle device, said first valve being configured to permit fluid to flow through said first valve from said engine manifold port toward said nozzle device, while restricting fluid to flow through said first valve from said nozzle device toward said engine manifold port; a second fluid passage defining a fluid connection between a purge flow port connectable to a canister purge passage and said engine manifold port; a second valve disposed in said second fluid passage at a position in-between said engine manifold port and said purge flow port, said second valve being configured to permit fluid to flow through said second valve from said purge flow port toward said engine manifold port, while restricting fluid to flow through said second valve from said engine manifold port toward said purge flow port, thereby enabling evaporated fuel to flow in said second fluid passage from said canister purge passage to said engine manifold port when said assembly is subjected to a negative pressure via said engine manifold port; a third fluid passage defining a fluid connection between said purge flow port and said air inlet channel port, and extending from a second fluid passage position located between said purge flow port and said second valve to a first fluid passage position located between said nozzle device and said air inlet channel port; a third valve disposed in said third fluid passage and configured to permit fluid to flow through said third valve from said purge flow port toward said air inlet channel port, while restricting fluid to flow through said third valve from said air inlet channel port toward said purge flow port, thereby enabling evaporated fuel to flow in said third fluid passage from said canister purge passage to said air inlet channel port when said assembly is subjected to a positive pressure via said engine manifold port forming a negative pressure in said third fluid passage, wherein the purge ejector assembly is an assembled single unit.
2. Purge ejector assembly according to claim 1, wherein the nozzle device has a tip end extending toward the air inlet channel port to define a choke passage relative to the air flowing through the nozzle device.
3. Purge ejector assembly according to claim 1, wherein each one of the second valve and the third valve comprises a corresponding housing and a corresponding displaceable member swingable connected to said corresponding housing forming a swingable connection permitting said displaceable member to set the valve into an open position and a closed position, wherein said swingable connection of said second valve and said swingable connection of said third valve are opposite arranged along a line being perpendicular to the length direction, and a first length distance, as defined by the distance between the swingable connection of said second valve and the line, being substantially equal to a second length distance, as defined by the distance between the swingable connection of the third valve and the line.
4. Purge ejector assembly according to claim 3, wherein said swingable connection of said second valve and said swingable connection of said third valve are symmetrical arranged along the line being perpendicular to the length direction.
5. Purge ejector assembly according to claim 1, wherein the assembled single unit is formed by a first part, a second part and a third part being interconnected to each other via the first valve, the second valve and the third valve.
6. Purge ejector assembly according to claim 5, wherein the first part is interconnected to the second part via the third valve the first part is also interconnected to the third part via the second valve, the second part is interconnected to the first part via the third valve, the second part is interconnected to the third part via the first valve, the third part is interconnected to the first part via the second valve, and the third part is interconnected to the second part via the first valve.
7. Purge ejector assembly according to claim 1, wherein any one or any two or each of the first, second and third valves is a check valve.
8. Purge ejector assembly according to claim 1, wherein any one or any two or each of the first, second and third valves is configured to work automatically.
9. Purge ejector assembly according to claim 1, wherein the first valve, and in particular each of the first, second and third valves, is a non-controllable valve that can only close the flow path in one flow direction through the valve.
10. An evaporation fuel purge system comprising a fuel tank for storing fuel, a canister for absorbing evaporation fuel emitted from the fuel tank and adapted to desorb the evaporation fuel, said canister being connected to said fuel tank via an evaporative vent passage, a canister purge passage extending from said canister to an engine manifold and a purge valve disposed in said purge passage and configured to regulate the flow of evaporated fuel in said purge passage, wherein said system further comprises a purge ejector assembly according to claim 1, said purge ejector assembly being disposed at a position in said purge passage between said purge valve and said engine manifold.
11. An evaporation fuel purge system comprising a fuel tank for storing fuel, a canister for absorbing evaporation fuel emitted from the fuel tank and adapted to desorb the evaporation fuel, said canister being connected to said fuel tank via an evaporative vent passage, a canister purge passage extending from said canister to an engine manifold and a purge valve disposed in said purge passage and configured to regulate the flow of evaporated fuel in said purge passage, wherein said system further comprises a purge ejector assembly according to claim 1, said purge ejector assembly being located between an air inlet passage and an air outlet passage in the flowing direction of the intake air.
12. An engine arrangement comprising an engine, an air inlet channel, an air intake unit, and a purge ejector assembly according to claim 1, wherein the purge ejector assembly is mounted directly to a wall of the air inlet channel or directly to a wall of the air intake unit, or wherein the purge ejector assembly or a housing thereof is partly or completely integrally formed with the air inlet channel or air intake unit.
13. A vehicle comprising an evaporation fuel purge system according to claim 10.
14. A vehicle comprising an evaporation fuel purge system according to 11.
15. A vehicle comprising an engine arrangement according to claim 12.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various example embodiments of the invention, including its particular features and example advantages, will be readily understood from the following illustrative and non-limiting detailed description and the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(8) The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness. Like reference characters refer to like elements throughout the description. The drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the exemplary embodiments of the present invention.
(9) Referring now to the figures and
(10) Turning now to
(11) Moreover, as schematically illustrated in
(12) Using the pressurized intake air (i.e. the boosted intake air), a boosted engine operation may be performed by the engine system. The operation of the compressor to obtain a suitable positive pressure may vary depending on type of vehicle and type of engine. In addition, the arrangement, components and functions of the air intake unit 185 and the compressor 188 in view of the engine system 180 may vary depending on type of vehicle, type of engine system and type of fuel system. As these components and their functions are well-known in the art and selected depending on type of vehicle and type system, no further explanation is described herein. In addition, it should be readily appreciated that the above components, arrangement and configurations only relate to one example of several different examples, and it is therefore possible that the invention can be installed and arranged in the vehicle fuel system in other ways.
(13) Turning again to
(14)
(15) As shown in
(16) Turning again to
(17) Moreover, as illustrated in e.g.
(18) In this example, as shown in
(19) In addition, the purge ejector assembly 10 comprises an air inlet channel port 112. The air inlet channel port 112 couples the purge ejector assembly 10 to the air inlet channel leading to the air intake unit 185. In addition, as shown in
(20) In the following, an example embodiment of the purge ejector assembly 10 intended for the EVAP system 102 is described in conjunction with
(21) Referring to the
(22) Moreover, as illustrated in
(23) The engine manifold port 122 is configured to connect the purge ejector assembly 10 to the engine manifold 104, as mentioned above.
(24) In addition, the purge ejector assembly 10 comprises a nozzle device 20 disposed in the first fluid passage 111. The nozzle device is configured to raise the flow velocity of the air flowing in the first fluid passage 111. Typically, the nozzle device 20 has a tip end extending toward the air inlet channel port 112 to define a choke passage relative to the air flowing through the nozzle device. In other words, the nozzle comprises an orifice configured to converge in a direction from the engine manifold port toward the air inlet channel port. That is, the inside diameter of the nozzle is gradually made smaller toward the tip end. One end of the choke passage is located in the fluid passage 111 so that said end extends toward the engine manifold port 122, and the other tip end of the choke passage is extended toward the air inlet channel port 112. The nozzle device contributes to raise the flow velocity of the air flowing from the engine manifold port 122 to the air inlet channel port 112 when the assembly 10 is subjected to a positive pressure (boost pressure) upon a operation of the compressor (turbocharger). This raise in the flow velocity may be explained by the choke effect provided by the configuration of the nozzle device. In this manner, a negative pressure is generated at the tip end of the nozzle device where high speed air flows, thus leading to a negative pressure at a first fluid passage position 126 located between the nozzle device 20 and the air inlet channel port 112 corresponding to the junction between the first fluid passage 111 and the third fluid passage 115. Hereby, a negative pressure is formed in the third fluid passage 115 upon a positive pressure in the first fluid passage 111, as further described below.
(25) It is to be noted that the distance between the first valve 30 and the nozzle device may vary depending on type of assembly, type of fuel system and type of vehicle. However, in some examples, the first valve 30 is disposed in the first flow path at distance about 20 mm from the nozzle device 20. Typically, the first valve 30 is disposed in the first flow path at a distance about 10-30 mm from the nozzle device 20. However, other distances are conceivable.
(26) Further, as shown in
(27) Turning again to
(28) Typically, the second fluid passage 113 defining the fluid connection between the purge flow port and the engine manifold port is connected to the engine manifold port via the first fluid passage 111. That is, the second fluid passage 113 is connected to the first fluid passage. By way of example, the second fluid passage is connected to the first fluid passage 111 at a junction located between the first check valve 30 and the engine manifold port. However, in some examples, the second fluid passage defining the fluid connection between the purge flow port and the engine manifold port may be directly and independently connected to the engine manifold.
(29) Moreover, as illustrated in
(30) Also in this third fluid passage, there is disposed a valve 50 in the passage. In other words, the third valve 50 is disposed in the third fluid passage 115. The third valve 50 is configured to permit fluid to flow through the third valve 50 from the purge flow port 118 toward the air inlet channel port 112, while restricting fluid to flow through the third valve 50 from the air inlet channel port 112 toward the purge flow port 118. Hereby, evaporated fuel is permitted to flow in the third fluid passage 115 from the canister purge passage 92 to the air inlet channel port 112 when the assembly 10 is subjected to a positive pressure via the engine manifold port 122. It should also be readily appreciated that the positive pressure affecting the assembly 10 forms a negative pressure in the third fluid passage 115. In other words, due to the configuration of the assembly, in particular the first valve 30 and the nozzle 20, there is generated a positive pressure, so called boost pressure, from the charger, in the first fluid passage 111 so that the third fluid passage, which extends between the purge flow port 118 and the air inlet channel port 112, is subjected to a negative pressure. This negative pressure in the third fluid passage enables the canister to be emptied via the third fluid passage to the air inlet channel also when the charger is set to a boost mode. In other words, the positive pressure generated in the first fluid passage 111 of the assembly 10 via the engine manifold port 122, and caused by the charger, forms a negative pressure in the third fluid passage 115.
(31) By way of example, the third valve 50 is a check valve. Also, it is to be noted that unless the third fluid passage is restricted by the third valve, the third fluid passage is capable of transporting fluid in both directions between the purge flow port 118 and the air inlet channel port 112.
(32) With regards to the third fluid passage 115, it is to be noted that the third fluid passage 115 extends between the first fluid passage 111 and the second fluid passage 113, as mentioned above. By way of example, the third fluid passage 115 defining the fluid connection between the purge flow port and the air inlet channel port is connected to the purge flow port via the second fluid passage 113 and connected to the air inlet channel port via the first fluid passage 111. That is, the third fluid passage 115 is connected to the first fluid passage 111 and the second fluid passage 113. Further, the third fluid passage 115 is connected to the second fluid passage 113 at a junction located between the purge flow port and the second valve, corresponding to the second fluid passage position 124, and connected to the first fluid passage at a junction between the nozzle device and the air inlet channel port, corresponding to the first fluid passage position 126. It should be readily appreciated that the location of the second fluid passage position 124 in the second fluid passage may also correspond to the purge flow port. Analogously, the location of the first fluid passage position 126 in the first fluid passage may also correspond to the air inlet channel port.
(33) As mentioned above, the nozzle comprises an orifice configured to converge in a direction from the engine manifold port toward the air inlet channel port. Hence, when the compressor operates in the boost mode to generate a positive pressure, which results in that the purge ejector assembly is subjected to the positive pressure, air flows through the first fluid passage 111 in a direction from engine manifold port 122 towards air inlet channel port 112. In other words, air flows through the first valve 30 and through the nozzle device 20 when the compressor operates in the boost mode to generate a positive pressure. Hereby, as explained above, a vacuum pressure (negative pressure) is created in the third fluid passage 115 due to the configuration of the nozzle device. This vacuum pressure (or negative pressure) enables fuel vapour purging during boosted engine conditions via the third fluid passage 115. The flow of air in the first fluid passage 111 during boosted engine conditions is indicated by arrows in
(34) It should also be noted that no fluid is capable of flowing through the second valve 40 in the second fluid passage 113 during boosted engine conditions (subjecting the purge ejector assembly to a positive pressure) because the second valve is configured to restrict fluid to flow through the second valve 40 from the engine manifold port 122 toward the purge flow port 118.
(35) However, when the purge ejector assembly is subjected to a negative pressure (or so called vacuum pressure), as illustrated in
(36) Also, it should be readily understood that the third fluid passage and the third valve are configured to restrict fluid to flow through the third valve 50 from the air inlet channel port 112 toward the purge flow port 118.
(37) From the above description of the example embodiment of the purge ejector assembly, the fuel vapour purge assembly 10 provides the possibility of purging the canister under various conditions, i.e. both during boosted engine conditions and vacuum pressure conditions.
(38) In this manner, it becomes possible to further improve existing operations of the fuel system and the EVAP system. In particular, the present invention provides a purge ejector assembly capable of controlling the purge flow both when the engine is operated under negative pressure (sometimes called vacuum pressure) and under a positive pressure (sometimes also called boost pressure). As such, the example embodiments of the present invention improve the general performance of the purge ejector assembly.
(39) As mentioned above, the purge ejector assembly may typically be a single purge ejector assembly or an assembled single purge ejector assembly, as illustrated e.g. in the
(40) Turning now to
(41) Typically, the swingable connection of the second valve and the swingable connection of the third valve are symmetrical arranged along a line P being perpendicular to the length direction L.
(42) An exemplary embodiment of the second valve 40 according to the above is shown in
(43) Furthermore, as can be seen from the figures, the second valve 40 comprises the housing 82 and the displaceable member 84 which is swingable connected to the housing 82, thereby forming the swingable connection 86. The swingable connection of the displaceable member is hereby permitted to set the second valve into its open position and closed position.
(44) Analogously, an exemplary embodiment of the third valve 50 according to the above is also shown in
(45) Furthermore, as can be seen from the figures, the third valve 50 comprises the housing 82 and the displaceable member 84 which is swingable connected to the housing 82, thereby forming the swingable connection 86. The swingable connection of the displaceable member is hereby permitted to set the third valve into its open position and closed position.
(46) As shown in the example in
(47) For example, the purge ejector assembly may be coupled to the air inlet channel at a position downstream of compressor 188 but directly to the air filter, or at least adjacent the air filter.
(48) Thus, in another example embodiment, there is provided an evaporation fuel purge system 102 comprising a fuel tank 140 for storing fuel, a canister 110 for absorbing evaporation fuel emitted from the fuel tank and adapted to desorb the evaporation fuel, the canister being connected to the fuel tank via an evaporative vent passage 142, a canister purge passage 92 extending from the canister 110 to an engine manifold 104 and a purge valve 90 disposed in the purge passage 92 and configured to regulate the flow of evaporated fuel in the purge passage 92. The system 102 further comprises a purge ejector assembly 10 according to any one of the example embodiments as mentioned above and being located between an air inlet passage and an air outlet passage in the flowing direction of the intake air.
(49) As described with reference to
(50) Alternatively, as described below and with reference to
(51) The single unit purge ejector assembly 10 may for example be fastened directly to the exterior surface of the air inlet channel 120 or air intake unit 185 by means of fasteners, such as screws, or it may be more permanently attached by means of adhesive, welding, or the like.
(52) Still more alternatively, the purge ejector assembly 10, or a housing thereof, may be partly or completely integrally formed with the air inlet channel 120 or air intake unit 185. This means that the purge ejector assembly 10 or the housing thereof is partly or completely manufactured simultaneously with manufacturing of the air inlet channel 120 or air intake unit 185, and thus made in a single piece with air inlet channel 120 or air intake unit 185.
(53) If the purge ejector assembly 10 or its housing is partly integrally formed in the air inlet channel 120 or air intake unit 185, the purge ejector assembly 10 or its housing may for example be composed of two main parts that are joined and fastened to each other to form the complete purge ejector assembly 10, wherein a first main part is integrally formed in the air inlet channel 120 or air intake unit 185 and a second main part is formed separately and subsequently attached to the first main part, for example by means of mechanical fasteners, welding, adhesive, or the like. The first, second and third valves 30, 40, 50 and the nozzle device 20 may then be located in any of said first and second main parts, or distributed between said main parts.
(54) Although the invention has been described in relation to specific combinations of components, it should be readily appreciated that the components may be combined in other configurations as well which is clear for the skilled person when studying the present application. Thus, the above description of the example embodiments of the present invention and the accompanying drawings are to be regarded as a non-limiting example of the invention and the scope of protection is defined by the appended claims. Any reference sign in the claims should not be construed as limiting the scope.