Full-floating bearing and turbocharger including the same
10557498 ยท 2020-02-11
Assignee
Inventors
Cpc classification
F01D25/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/73
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/184
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/231
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/057
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/131
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2220/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/1075
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A full-floating bearing for reducing vibration of a shaft of a turbocharger has a central axis and includes an outer surface and an inner surface. The outer surface is configured to face away from the central axis. The inner surface is configured to face the central axis and is radially spaced from the outer surface such that the inner surface is configured to be disposed between the central axis and the outer surface. An aperture is defined between the outer surface and the inner surface and configured to allow lubricant to flow between the outer surface and the inner surface. The inner surface has a surface profile for reducing vibration of the shaft of the turbocharger. The surface profile is defined by the equation Ro=Rb+A Sin(3+).
Claims
1. A turbocharger for receiving exhaust gas from an internal combustion engine and for delivering compressed air to the internal combustion engine, said turbocharger comprising: a turbine wheel; a shaft coupled to and rotatable by said turbine wheel, with said shaft extending along a shaft axis; a compressor wheel coupled to said shaft and rotatable by said shaft for delivering compressed air to the internal combustion engine; a bearing housing extending along said shaft axis between said turbine wheel and said compressor wheel, with said bearing housing defining a bearing housing interior, and with said bearing housing disposed about said shaft such that said shaft is disposed at least partially in said bearing housing interior; and a full-floating bearing disposed about said shaft and in said bearing housing interior, with said full-floating bearing having a central axis and comprising, an outer surface facing said bearing housing away from said central axis, and an inner surface facing said shaft and radially spaced from said outer surface with respect to said central axis such that said inner surface is disposed between said central axis and said outer surface, with said full-floating bearing defining an aperture between said outer surface and said inner surface configured to allow lubricant to flow between said outer surface and said inner surface, and with said inner surface having a surface profile for reducing vibration of said shaft, with said surface profile defined by an equation Ro=Rb+A Sin(3+) where, Ro is a distance from said central axis to said inner surface for a given angle , Rb is an average distance from said central axis to said inner surface, A is a difference between a maximum Ro and Rb, is from 0 to 2 radians about said central axis with respect to a reference line extending perpendicularly from said central axis through said aperture, and is a phase shift from 0 to 2 radians.
2. The turbocharger as set forth in claim 1, wherein said outer surface defines an annular groove circumferentially about said central axis, with said annular groove configured to receive the lubricant, and wherein said aperture is defined between said annular groove and said inner surface and configured to allow the lubricant to flow between said annular groove and said inner surface.
3. The turbocharger as set forth in claim 1, wherein is from 11/36 radians to 25/36 radians.
4. The turbocharger as set forth in claim 1, wherein said aperture is further defined as a first aperture, and wherein said full-floating bearing further defines a second aperture between said outer surface and said inner surface configured to allow the lubricant to flow between said outer surface and said inner surface.
5. The turbocharger as set forth in claim 4, wherein said first and second apertures are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians with respect to said central axis, and wherein is from 11/36 radians to 25/36 radians.
6. The turbocharger as set forth in claim 4, wherein said full-floating bearing further defines a third aperture between said outer surface and said inner surface configured to allow the lubricant to flow between said outer surface and said inner surface.
7. The turbocharger as set forth in claim 6, wherein said first, second, and third apertures are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians with respect to said central axis, and wherein is from 11/36 radians to 25/36 radians.
8. The turbocharger as set forth in claim 1, wherein said full-floating bearing is further defined as a first full-floating bearing, and wherein said turbocharger further comprises, a second full-floating bearing disposed about said shaft and in said bearing housing interior, with said second full-floating bearing spaced from said first full-floating bearing such that said first full-floating bearing is disposed between said second full-floating bearing and said turbine wheel, with said full-floating bearing having a central axis and comprising, an outer surface facing said bearing housing away from said central axis, and an inner surface facing said shaft and radially spaced from said outer surface with respect to said central axis such that said inner surface is disposed between said central axis and said outer surface, with said full-floating bearing defining an aperture between said outer surface and said inner surface configured to allow the lubricant to flow between said outer surface and said inner surface, and with said inner surface having a surface profile for reducing vibration of said shaft, with said surface profile defined by said equation Ro=Rb+A Sin(3+)).
9. The turbocharger as set forth in claim 8, wherein said outer surface of each of said first and second full-floating bearings defines an annular groove circumferentially about said central axis, with said annular groove configured to receive the lubricant, and wherein said aperture of each of said first and second full-floating bearings is defined between said annular groove and said inner surface and configured to allow the lubricant to flow between said annular groove and said inner surface.
10. The turbocharger as set forth in claim 8, wherein said aperture of each of said first and second full-floating bearings is further defined as a first aperture, and wherein each of said first and second full-floating bearings further define a second aperture and a third aperture between said outer surface and said inner surface configured to allow the lubricant to flow between said outer surface and said inner surface.
11. The turbocharger as set forth in claim 10, wherein said first, second, and third apertures of each of said first and second full-floating bearings are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians with respect to said central axis, and wherein of said first and second full-floating bearings is from 11/36 radians to 25/36 radians.
12. A full-floating bearing for reducing vibration of a shaft of a turbocharger, with said full-floating bearing having a central axis, said full-floating bearing comprising: an outer surface configured to face away from the central axis; and an inner surface configured to face the central axis and radially spaced from said outer surface with respect to the central axis such that said inner surface is configured to be disposed between the central axis and said outer surface; wherein an aperture is defined between said outer surface and said inner surface and configured to allow lubricant to flow between said outer surface and said inner surface, and with said inner surface having a surface profile for reducing vibration of the shaft of the turbocharger, with said surface profile defined by an equation Ro=Rb+A Sin(3+) where, Ro is a distance from the central axis to said inner surface for a given angle , Rb is an average distance from the central axis to said inner surface, A is a difference between a maximum Ro and Rb, is from 0 to 2 radians about the central axis with respect to a reference line extending perpendicularly from the central axis through said aperture, and is a phase shift from 0 to 2 radians.
13. The full-floating bearing as set forth in claim 12, wherein said outer surface defines an annular groove circumferentially about the central axis, with said annular groove configured to receive the lubricant, and wherein said aperture is defined between said annular groove and said inner surface and configured to allow the lubricant to flow between said annular groove and said inner surface.
14. The full-floating bearing as set forth in claim 12, wherein is from 11/36 radians to 25/36 radians.
15. The full-floating bearing as set forth in claim 12, wherein said aperture is further defined as a first aperture, and wherein a second aperture is defined between said outer surface and said inner surface and configured to allow the lubricant to flow between said outer surface and said inner surface.
16. The full-floating bearing as set forth in claim 15, wherein said first and second apertures are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians with respect to the central axis, and wherein is from 11/36 radians to 25/36 radians.
17. The full-floating bearing as set forth in claim 15, wherein a third aperture is defined between said outer surface and said inner surface and configured to allow the lubricant to flow between said outer surface and said inner surface.
18. The full-floating bearing as set forth in claim 17, wherein said first, second, and third apertures are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians with respect to the central axis, and wherein is from 11/36 radians to 25/36 radians.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
(2)
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DETAILED DESCRIPTION OF THE INVENTION
(8) With reference to the Figures, wherein like numerals indicate like parts throughout the several views, a schematic representation of a turbocharger 10 for receiving exhaust gas from an internal combustion engine (not shown) and delivering compressed air to the internal combustion engine is shown in
(9) During operation of the turbocharger 10, the turbine wheel 12 receives exhaust gas from the internal combustion which causes the turbine wheel 12 to rotate. The shaft 14 is coupled to and rotatable by the turbine wheel 12. The shaft 14 extends along a shaft axis SA. The compressor wheel 16 is coupled to the shaft 14 and is rotatable by the shaft 14 for delivering compressed air to the internal combustion engine. The bearing housing 18 extends along the shaft axis SA between the turbine wheel 12 and the compressor wheel 16. As shown in
(10) In the context of this disclosure, the term full-floating bearing refers to a bearing that is free of any coupling to the bearing housing 18 such that the full-floating bearing 20 is freely rotatable about the shaft 14 with respect to the bearing housing 18. The full-floating bearing 20 is distinguished from a semi-floating bearing. A semi-floating bearing is operably coupled to the bearing housing 18 such that the semi-floating bearing cannot freely rotate about the shaft 14 with respect to the bearing housing 18.
(11) With continued reference to
(12) With reference to
(13) With continued reference to
(14) With reference to
(15) With continued reference to
(16)
(17) It is to be further appreciated that Ro.sub.max and Ro.sub.min correspond to a maximum clearance and a minimum clearance of the full-floating bearing 20 with respect to the shaft 14. Specifically, the maximum clearance of the full-floating bearing 20 with respect to the shaft 14 is a difference between Ro.sub.max and a radius of the shaft 14. Similarly, the minimum clearance of the full-floating bearing 20 with respect to the shaft 14 is a difference between Ro.sub.min and the radius of the shaft 14.
(18) Typically, the Rb and A values are selected based on the radius of the shaft 14 and desired maximum and minimum clearances of the full-floating bearing 20 with respect to the shaft 14.
(19) The surface profile 38 is non-circular. Because the surface profile 38 is non-circular, the full-floating bearing 20 reduces frictional wear of the shaft 14 while also reducing vibration of the shaft 14, particularly sub-synchronous vibration. Moreover, the full-floating bearing 20 having the surface profile 38 may be manufactured on a scale suitable for automotive vehicle applications in a cost effective manner because the surface profile 38 is particularly suitable for machining.
(20) As described above, the phase shift of the equation Ro=Rb+A Sin(3+) may be from 0 to 2 radians (0 to 360). Typically, the phase shift is from 11/36 radians to 25/36 radians (55 to 125), 7/18 radians to 11/18 radians (70 to 110), or 4/9 radians to 5/9 radians (80 to 100). In some embodiments, the phase shift is from 11/36 radians to 25/36 radians (55 to 125). When the phase shift is from 11/36 radians to 25/36 radians (55 to 125), one of the three Ro.sub.max values is sufficiently aligned with the aperture 36 such that the aperture 36 is defined in the inner surface 34 at a point where the inner surface 34 is near, or is, a maximum distance away from the central axis CA. This alignment of one of the three Ro.sub.max values with the aperture 36 ensures that the lubricant flows to the inner surface 34 near, or at, the maximum clearance of the full-floating bearing 20 with respect to the shaft 14, allowing for rotation of the shaft 14 to lubricate portions of the inner surface 34 near the three Ro.sub.min values via forces generated by rotation of the shaft 14.
(21) With reference to
(22) As best shown in
(23) As described above, the full-floating bearing 20 is freely rotatable about the shaft 14 with respect to the bearing housing 18. During operation of the turbocharger 10, rotation of the shaft 14 causes rotation of the full-floating bearing 20, albeit at a slower speed than the shaft 14. Rotation of the full-floating bearing 20 results in a radial centrifugal force that forces the lubricant away from both the shaft 14 and the inner surface 34 of the full-floating bearing 20. Specifically, the radial centrifugal force forces the lubricant away from both the shaft 14 and the inner surface 34 of the full-floating bearing 20 through the aperture 36, resulting in insufficient lubrication of the inner surface 34 and the shaft 14. Insufficient lubrication of the inner surface 34 and the shaft 14 decreases efficiency of the turbocharger 10, and increases the frictional wear of the full-floating bearing 20 and the shaft 14 thereby reducing lifetime of the turbocharger 10. However, when the outer surface 32 defines the annular groove 40, the radial centrifugal force generated from rotation of the full-floating bearing 20 is reduced. This reduction of the radial centrifugal force results in sufficient lubrication of the shaft 14 and inner surface 34 being maintained during operation of the turbocharger 10, thereby increasing efficiency of the turbocharger 10, reducing frictional wear of the full-floating bearing 20 and the shaft 14, and increasing lifetime of the turbocharger 10.
(24) As best shown in
(25) With continued reference to
(26) When the second aperture 42 is present, the first and second apertures 36, 42 may be spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians (100 to 140), 11/18 radians to 13/18 radians (110 to 130), or 23/36 radians to 257/36 radians (115 to 125), with respect to the central axis CA. In some embodiments, the first and second apertures 36, 42 are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians (100 to 140) with respect to the central axis CA. Although not required, when the first and second apertures 36, 42 are spaced circumferentially from each other at an angle of 5/9 radians to 7/9 radians (100 to 140), the phase shift may be from 11/36 radians to 25/36 radians (55 to 125). When the phase shift is from 11/36 radians to 25/36 radians (55 to 125), one of the three Ro.sub.max values is sufficiently aligned with a respective one of the first and second apertures 36, 42 such that the first and second apertures 36, 42 are defined in the inner surface 34 at a point where the inner surface 34 is near, or is, a maximum distance away from the central axis CA.
(27) As shown in
(28) With continued reference to
(29) With continued reference to
(30) When the third aperture 44 is present, the first, second, and third apertures 36, 42, 44 may be spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians (100 to 140), 11/18 radians to 13/18 radians (110 to 130), or 23/36 radians to 25/36 radians (115 to 125), with respect to the central axis CA. In some embodiments, the first, second, and third apertures 36, 42, 44 are spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians (100 to 140) with respect to the central axis CA. Although not required, when the first, second, and third apertures 36, 42, 44 are spaced circumferentially from each other at an angle of 5/9 radians to 7/9 radians (100 to 140), the phase shift may be from 11/36 radians to 25/36 radians (55 to 125). When the phase shift is from 11/36 radians to 25/36 radians (55 to 125), one of the three Ro.sub.max values is sufficiently aligned with a respective one of the first, second, and third apertures 36, 42, 44 such that the first, second, and third apertures 36, 42, 44 are defined in the inner surface 34 at a point where the inner surface 34 is near, or is, a maximum distance away from the central axis CA.
(31) As shown in
(32) In some embodiments, the inner surface 34 is further defined as a first inner surface 34. As shown in
(33) With reference to
(34) In some embodiments, the full-floating bearing 20 is defined as a first full-floating bearing 20. With reference to
(35) It is to be appreciated that the second full-floating bearing 50 may include any of the features described above for the first full-floating bearing 20. For example, the second full-floating bearing 50 may include an annular groove defined by the outer surface of the second full-floating bearing 50 circumferentially about the central axis of the second full-floating bearing 50. When present, the annular groove of the second full-floating bearing 50 is configured to receive the lubricant and the aperture of the second full-floating bearing 50 is defined between the annular groove and the inner surface of the second full-floating bearing 50. As another example, the second full-floating bearing 50 may include first, second, and third apertures each defined between the outer surface and in the inner surface of the second full-floating bearing 50 and configured to allow the lubricant to flow between the outer surface and in the inner surface of the second full-floating bearing 50.
(36) It is to be further appreciated that the first and second full-floating bearings 20, 50 may be the same. For example, the first and second full-floating bearings 20, 50 may each include first, second, and third apertures spaced circumferentially from each other at an angle of from 5/9 radians to 7/9 radians (100 to 140) with respect to the central axis, and the phase shift of the first and second full-floating bearings 20, 50 may be from 11/36 radians to 25/36 radians (55 to 125). Moreover, the first, second, and third apertures of the first and second full-floating bearings 20, 50 may be spaced circumferentially apart from each other at an angle of 2/3 radians (120) with respect the central axis and the phase shift may be /2 radians (90). Alternatively, the first and second full-floating bearings 20, 50 may be different and therefore include different features from each other.
(37) The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.