PRESSURE SAFETY DEVICE FOR BAG VALVE MASK

Abstract

A pressure safety device is used with a bag valve mask (BVM) for preventing over-pressurization. The BVM includes a bag assembly having a bag connector for detachably mating to a mask connector on a patient mask. The pressure safety device has a housing with a bag port, a mask fitting, and a flow path from the bag port to the mask fitting. The bag port detachably connects to the bag connector on the BVM, and the mask fitting detachably connects to the mask connector on the BVM. The pressure safety device includes an automatic flow reduction valve located on the flow path in the housing and impedes flow when pressure on a bag connector side of the valve exceeds a maximum threshold value.

Claims

1. A pressure safety device for use with a bag valve mask (BVM) including a bag assembly having a bag connector for detachably mating to a mask connector on a patient mask, said pressure safety device comprising: a housing having a bag port, a mask fitting, and a flow path from the bag port to the mask fitting, wherein the bag port is configured to detachably connect to the bag connector on the BVM and the mask fitting is configured to detachably connect to the mask connector on the BVM; and an automatic flow reduction valve located in the flow path in the housing and configured to impede flow when a pressure or flow rate on a bag connector side of the automatic flow reduction valve exceeds a maximum threshold value; wherein the automatic flow reduction valve comprises a deformable seal having an open position and a closed position wherein the deformable seal is configured to deform to fully block the flow path in response the pressure or flow rate exceeding the maximum threshold value.

2. The pressure safety device of claim 1, wherein the deformable seal is configured to fully seal the openings automatic flow reduction valve is configured to impede flow when the maximum threshold value is a pressure in a range from 5 mmHg to 20 mmHg.

3. The pressure safety device of claim 1, wherein the deformable seal is configured to fully seal the openings automatic flow reduction valve is configured to impede flow when the maximum threshold value comprises a peak flow rate in a range from 30 l/min to 70 l/min.

4. The pressure safety device of claim 1, wherein the automatic flow reduction valve comprises an umbrella valve including a support plate with flow openings therethrough, wherein the deformable seal is coupled to the support plate, wherein the deformable seal is positioned above the flow openings in the open position and covers the flow openings in the closed position, and wherein the conical periphery is configured to evert to fully seal the openings in response to the pressure or flow rate exceeding the maximum threshold value.

5. The pressure safety device of claim 1, further comprising a one-way valve in the flow path and oriented to divert exhalation flow from the mask fitting.

6. The pressure safety device of claim 5, wherein the housing has fenestrations oriented to release the exhalation flow from the one-way valve to an exterior of the housing.

7. A method for modifying a bag valve mask (BVM) including a bag assembly having a bag connector for detachably mating to a mask connector on a patient mask, said method comprising: providing a pressure safety device (PSD) having a bag port and a mask fitting and a flow path from the bag port to the mask fitting; and connecting the bag port and the mask fitting of the PSD to the bag connector and the mask connector of the BVM, respectively; wherein the PSD is configured to impede breathing gas flow from the BVM to the breathing mask when a pressure or flow rate of the breathing gas entering the bag port of the PSD exceeds a maximum threshold value; wherein the PSD comprises a deformable seal having an open position and a closed position, wherein the deformable seal is configured to deform to fully block the flow path in response the pressure or flow rate exceeding the maximum threshold value.

8. The method of claim 7, wherein the deformable seal fully seals the openings when the maximum threshold value is a pressure in a range from 9 mmHg to 20 mmHg.

9. The method of claim 7, wherein the deformable seal fully seals the openings when the maximum threshold value comprises a peak flow in a range from 30 l/min to 70 l/min.

10. The method of claim 7, wherein the PSD comprises an umbrella valve including a support plate with flow openings therethrough, wherein the deformable seal is coupled to the support plate, wherein the deformable seal has a conical periphery with an open position above flow openings and a closed position covering the flow openings, and wherein the conical periphery is configured to evert to fully seal the openings in response the pressure or flow rate exceeding the maximum threshold value.

11. The method of claim 10, wherein the PSD further comprises a one-way valve located in the flow path and oriented to divert exhalation flow from the mask fitting.

12. The method of claim 11, wherein the PSD releases exhalation flow from the one-way valve to an exterior of the PSD.

13. A bag valve mask (BVM) assembly comprising: a manifold; a compression bag attached to deliver a breathing gas to the manifold; a breathing mask attached to receive the breathing gas from the manifold; and an automatic flow reduction valve located on a flow path in the manifold between the compression bag and the breathing mask, said automatic flow reduction valve being configured to impede flow when a flow rate or a pressure on the compression bag side of the automatic flow reduction valve exceeds a maximum threshold value; wherein the automatic flow reduction valve comprises a deformable seal having an open position and a closed position wherein the deformable seal is configured to deform to fully block the flow path in response the pressure or flow rate exceeding the maximum threshold value.

14. The BVM assembly of claim 13, wherein the deformable seal is configured to fully seal the openings when the maximum threshold value is a pressure in a range from 5 mmHg to 20 mmHg.

15. The BVM assembly of claim 13, wherein the deformable seal is configured to fully seal the openings when the maximum threshold value comprises a peak flow rate in a range from 30 l/min to 70 l/min.

16. The BVM assembly of claim 13, wherein the automatic flow reduction valve comprises an umbrella valve including a support plate with flow openings therethrough, wherein the deformable seal is coupled to the support plate, wherein the deformable seal is positioned-above the flow openings in the open position and covers the flow openings in the closed position, and wherein the conical periphery is configured to evert to fully seal the openings in response to the pressure or flow rate exceeding the maximum threshold value.

17. A method for delivering a breathing gas to a patient, said method comprising: placing a breathing mask over the patient's mouth and/or nose; manually compressing a compression bag to deliver a flow of the breathing gas along a flow path to the breathing mask and to the patient; and fully blocking the flow of the breathing gas if a pressure or flow rate from the breathing bag resulting from manually compressing the compression bag exceeds a maximum threshold value; wherein fully blocking the flow comprises deforming a deformable seal from an open position to a closed position to fully block the flow path in response the pressure or flow rate exceeding the maximum threshold value.

18. The method of claim 17, wherein the maximum threshold value is a pressure in a range from 9 mmHg to 20 mmHg.

19. The method of claim 17, wherein the maximum threshold value comprises a peak flow rate in a range from 30 l/min to 70 l/min.

20. The method of claim 17, wherein the deformable seal has an open, unstressed position and a closed, stressed position and wherein the deformable seal deforms from its open, unstressed position to its closed, stressed position impeding comprises placing an automatic flow reduction valve in a flow path between the compression bag and the breathing mask, wherein said automatic flow reduction valve is configured to impede the breathing gas flow when pressure from the compression bag exceeds the maximum threshold value.

21. The method of claim 20, wherein the automatic flow reduction valve comprises an umbrella valve including a support plate with flow openings therethrough, wherein the deformable seal is coupled to the support plate, wherein the deformable seal has a conical periphery with an open position above flow openings and a closed position covering the flow openings, and wherein the conical periphery is configured to evert to fully seal the openings in response the pressure or flow rate exceeding the maximum threshold value.

22. The pressure safety device of claim 1, wherein the deformable seal is open in an unstressed configuration and closed position in a stressed configuration.

23. The pressure safety device of claim 22, wherein the deformable seal comprises a conical periphery configured to evert from an open, unstressed configuration to a closed, stressed configuration in response the pressure or flow rate exceeding the maximum threshold value.

24. The bag valve mask (BVM) assembly of claim 13, wherein the deformable seal is open in an unstressed configuration and closed position in a stressed configuration.

25. The bag valve mask (BVM) assembly of claim 24, wherein the deformable seal comprises a conical periphery configured to evert from an open, unstressed configuration to a closed, stressed configuration in response the pressure or flow rate exceeding the maximum threshold value.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:

[0028] FIGS. 1A and 1B illustrate a conventional bag valve mask (BVM) apparatus having a pressure safety device of the present invention incorporated therein.

[0029] FIG. 2 is an exploded view of a first embodiment of a pressure safety device of the present invention having an umbrella valve as the automatic flow reduction valve.

[0030] FIGS. 3A and 3B are cross-sectional views of the pressure safety device of FIG. 2 with the umbrella valve shown in an open configuration in FIG. 3A and in a closed configuration in FIG. 3B.

[0031] FIG. 4 is an exploded view of an alternative embodiment of a pressure safety device constructed in accordance with the principles of the present invention and having a spring-loaded valve as the automatic flow reduction valve.

[0032] FIG. 5 is cross-sectional view of the pressure safety device of FIG. 4 is showing a seal plate of the spring-loaded valve in an open configuration (full line) and a closed configuration (broken line).

[0033] FIG. 6 is a detailed view of the seal plate of the spring-loaded valve.

[0034] FIGS. 7A and 7B illustrate fenestrations in a housing of the pressure safety device for the release of exhalation gases from the patient blocked by a one-way valve in the pressure safety device.

DETAILED DESCRIPTION OF THE INVENTION

[0035] FIGS. 1A and 1B show a pressure safety device (PSD) 10 constructed in accordance with the principles of the present invention in its intended position within a standard bag valve mask (BVM) assembly 50. The BVM 50 includes a compression bag 52, a reservoir bag 54 connected to the compression bag by a reservoir valve 56, a positive end expiratory pressure (PEEP) valve 58, and a pop-off valve 60. The compression bag 52, PEEP valve 58 and pop-off valve 60 are all connected to a manifold 62 having a connector port 64 for removably receiving a breathing mask 70. The breathing mask 70 typically has an air cushion 72 on one surface for placing over a patient's mouth and nose when in use and a connector fitting 74 for detachably mating to the connector port 64 of the manifold 62. Commonly, the connector port 64 on the manifold 62 will be a male connector and the connector fitting 74 on the breathing mask 70 will be a female fitting, but the present invention can be adapted to work with any pair of detachable connectors, including screw connectors, bayonet connectors, latched connectors, and the like.

[0036] As described thus far, the BVM 50 is entirely conventional, and will be ready for use once the connector port 64 of the manifold 62 has been inserted directly into the connector fitting 74 of the breathing mask 70. Usually, at least the breathing mask 70 will be disposable and kept in a sterile pack before use.

[0037] In exemplary embodiments, the PSD of the present invention is intended for use with a standard BVM such as BVM 50 just described. While the PSD can be constructed in various ways, the main components will include an “automatic flow reduction valve,” such as a blocking valve, to prevent excess flow and/or pressure from being delivered to the breathing mast 70. The PSD 10 may also include a one-way valve that prevents patient exhalation from returning to the BVM, typically redirecting the exhalation flow outwardly through openings in the PSD.

[0038] The “automatic flow reduction valve” or “AFRD” of the present invention can take any one of a variety of forms. While typically being a dome-shaped flap valve or a spring-loaded shut-off valve as described below, the AFRD can be any type of pressure-response or flow-responsive valve which is capable of being located along an inhalation flow path to the patient and reducing or stopping a flow of breathing gas from the compression bag to the patient whenever the flow or pressure exceeds a maximum threshold value.

[0039] Referring again to FIGS. 1A and 1B, a conventional bag valve mask assembly (BVM) comprises a compression bag 52, a reservoir bag 54, reservoir valve 56, a PEEP valve 58, a pop-off valve 60, and an oxygen tube 61. The compression bag 52, pop-off valve 60 and PEEP valve 58 are all connected to a manifold 62 having a connector port 64 on a lower end thereof. In particular, the compression bag 52 is constructed to deliver breathing gas from the oxygen tube 61 through the manifold 62 and out the connector port 64.

[0040] In a conventional BVM, a breathing mask 70 having an air cushion 72 on its lower surface and a connector fitting 74 on an upper surface will be connected directly to the manifold 62. In particular, the connector port 64 is typically a male fitting which fits in a female connector fitting 74 so that breathing gas from the manifold flows directly into the breathing mask 70. The BVM may then be used by placing the air cushion 72 over a patient's nose and mouth and manually squeezing the compression bag 52 to deliver breathing gas to the patient.

[0041] In accordance with the present invention, however, a pressure safety device (PSD) can as provided for insertion between the connector port 64 of the BVM 50 and the connector fitting 74 of the breathing mask 70. As described in more detail below, the pressure safety device may take a variety of specific forms, but will be designed and configured to limit over pressurization and/or overflow of breathing gas from the compression bag 52 to the patient.

[0042] In the first embodiment, as shown in FIG. 2, a PSD 10 comprises a housing 12 having a bag port 14 and base 16. An umbrella valve 18 is provided as an automatic flow reduction valve and includes a deformable seal 20, typically in the form of a conical seal capable of everting to block or reduce flow as described below.

[0043] The umbrella valve 18 is mounted on a support plate 26 having a plurality of flow openings or passages 28 formed therethrough. A dagger-type anchor 22 is mounted in a hole 32 in the support plate 26 to properly position the deformable seal 20 so that a conical periphery of the seal is deflected upwardly away from the support plate 26 when the seal is in an unstressed, undeformed configuration. The conical periphery of the seal 20, however, will close downwardly over the flow openings or passages 28 when excess pressure or breathing gas flow occurs on an upstream side of the deformable seal (the side closer to the bag port).

[0044] The support plate 26 is mounted in a one-way valve fitting 34 having a duckbill valve 36 aligned to receive breathing gas outflow from the flow openings 28 in the support plate 26. The duckbill valve is oriented so that breathing gas flowing from the bag port 14 which flows through the open umbrella valve 18 will open the duckbill and freely flow therethrough. Exhalation flow from the patient, however, will close the duckbill valve 36 and prevent patient exhalation of being transmitted back to the BVM.

[0045] The PSD 10 further comprises a bottom plate 38 having a polarity of fenestrations 40 formed in in an annular ring about its periphery. The fenestrations 40 may be any sort of passage which allows a an exhalation gas stream which is blocked by the duckbill valve 36 to flow downwardly and outwardly away from the housing 12 through the fenestrations. A mask fitting 44 is formed at the bottom of the bottom plate to provide for connection to the breathing mask 70, as illustrated in FIGS. 1A and 1B.

[0046] Referring now to FIGS. 3A and 3B, the PSD 10 is shown with the conical periphery of the deformable seal 20 of the umbrella valve 18 in its open, upwardly disposed configuration. In this configuration, air flow 46 entering the bag port 14 travels beneath the deformable seal 20 and through the flow openings 28 in the support plate 26, as shown by flow path arrows 48.

[0047] In contrast, when the entering air flow 46 exceeds a maximum threshold value for flow rate and/or pressure above the deformable seal 20, as shown in FIG. 3B, the seal will depressed downwardly to close over the flow openings 28 and stop (or reduce) the delivery of breathing gas to the patient. Partial blockage could be achieved, for example, by perforating the deformable seal 20 to permit a residual bypass flow even when the seal is closed.

[0048] Referring now to FIGS. 4 thru 6, a second PSD embodiment 80 having a spring-loaded valve as the automatic flow reduction valve is illustrated. The housing 14, one-way valve 34, and bottom plate 38 of PSD 80 may all be identical to those described previously with respect to PSD 10. The automatic flow relief valve, however, will be a spring-loaded valve 86 having a support plate 88 with guide posts 90. A seal plate 94 having guide slots 102 is slidably received over the guide posts 90, and a spring 92 is place between the guide posts and has a lower end received on a support surface 99 of the support plate 88 and an upper end received in a recess 100 formed in a lower surface of the seal plate 94.

[0049] As best seen in FIG. 5, the spring 92 while in an unconstrained configuration holds the seal plate 94 well above the flow openings 95 in the support plate 88 so that a breathing gas may flow from the compression bag 52 may flow in through the bag port 14 and out through the mask fitting 44. When the pressure and/or flow rate of the incoming the breathing gas flow 46 exceeds the maximum threshold value, however, the seal plate 94 will be moved downwardly to the position shown in broken line in FIG. 5 to close the openings 95 and inhibit or fully block the flow of breathing gas.

[0050] As shown in FIGS. 7A and 7B, when the patient exhales, the pressure of the exhalation gases which attempts to flow in reverse through the connector port 64 will close the duckbill valve 36, causing the exhalation gases to flow radially outwardly and then downwardly through the fenestrations 40 formed in the bottom plate 38, as indicated by arrows 104 in FIG. 7A. In this way, exhalation gases will not be forced back into BVM, preventing contamination. The fenestrations 40 can be altered to bring about changes in the pressure inside the lung during and after exhalation, referred to as Positive End Expiratory Pressure or PEEP. An increase in the fenestration 30 size and/or number, will decrease resistance and reduce the PEEP. Similarly, a decrease in the fenestration 40 size and/or number, will increase resistance against expiration and increase the PEEP. High PEEP helps to maintain the airway open during conditions like chronic obstructive pulmonary disease (COPD) where the airway has a tendency to collapse after expiration.

[0051] A standard BVM incorporating the PSD of the present invention may be used as follows. With one hand, a user holds the mask 70 placing the air cushions 72 over the nose and the mouth of the patient to obtain a tight seal and prevent leakage of air. The user's other hand continuously squeezes and releases the compression bag 52 of the BVM 50 to pump air from the reservoir bag 54 through the reservoir valve 56 to the mask 70 into the patient's lung. Should the flow or pressure delivered by the compression bag exceed the maximum threshold limits defined elsewhere herein, the AFRD18 or 86 of the PSD 10 will reduce or stop breathing gas flow to the patient to reduce the risk of injury.

[0052] The devices and methods of the present invention can be used in combination with other rusticator features, such as a cadence indicator as described in U.S. Pat. No. 10,098,809 and U.S. Pat. Publ. No 2003/0192547, the complete disclosures of which are herein incorporated by reference. The devices and methods of the present invention can also be used in combination with devices for managing intrathoracic pressure, such as an impedance threshold device (ITD) as described in in U.S. Pat. Nos. 6,604,523; 6,986,349; 7,195,012; and 7,204,251, the complete disclosures of which are herein incorporated by reference. The devices and methods of the present invention can be used in combination electronic sensors, within or external to the device to record pressure, volume, frequency of manual ventilation, delivery pressures, and the like.

[0053] While preferred embodiments of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that methods and structures within the scope of these claims and their equivalents be covered thereby.