Power Tool System
20200038978 ยท 2020-02-06
Inventors
Cpc classification
B27B17/005
PERFORMING OPERATIONS; TRANSPORTING
Y10T83/7264
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T83/707
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T83/7101
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B28D1/08
PERFORMING OPERATIONS; TRANSPORTING
B27B17/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28D1/08
PERFORMING OPERATIONS; TRANSPORTING
B27B17/00
PERFORMING OPERATIONS; TRANSPORTING
B27B17/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A power tool system includes at least one power tool which has at least one tool support unit for supporting a tool during machining, and at least one power tool separation device which extends through the tool support unit in at least one operational state. The disclosed power tool separation device comprises at least one cutting unit and at least one guide unit for guiding the cutting unit.
Claims
1-10. (canceled)
11. A power tool comprising: a basic body unit; a workpiece support unit having a support surface and defining a slit that extends through the support surface; a separating device enclosed within the basic body unit, the separating device including: a housing; a drive unit enclosed within the housing; a guide unit extending from the housing and through the slit in the workpiece support unit, the guide unit defining a guide groove that extends around a periphery of the guide unit; and a cutting strand movably supported in the guide groove and coupled to the drive unit such that the cutting strand is driven to move along the guide groove with respect to the guide unit by the drive unit; wherein the separating device is movably supported within the basic body unit for translational movement along an axis that is substantially parallel to both the support surface and the slit, the guide unit and the cutting strand moving along the slit as the separating device moves along the axis.
12. The power tool of claim 11, further comprising: an actuating element operably connected to the separating device and extending out of the basic body unit, the actuating element being configured to translate the separating device along the axis; and a switch on an end of the actuating element located outside of the basic body unit, the switch being configured to open and close a power circuit for the drive unit.
13. The power tool of claim 11, wherein the slit extends parallel to the axis along at least 80% of an overall extension of the support surface.
14. The power tool of claim 11, further comprising: a guide element fixed within the basic body unit and arranged parallel to the axis, the housing being guided by the guide element for translational movement along the axis.
15. The power tool of claim 14, further comprising: bearing elements which connect the housing to the guide element.
16. The power tool of claim 11, wherein a majority of the guide unit protrudes above the support surface.
17. The power tool of claim 12, wherein the actuating element comprises a bar.
18. A power tool comprising: a workpiece support unit having a support surface and defining a slit that extends through the support surface; a guide element arranged parallel to the support surface and extending along an axis; a separating device including: a housing; a drive unit enclosed within the housing; a guide unit extending from the housing and through the slit in the workpiece support unit, the guide unit defining a guide groove that extends around a periphery of the guide unit; and a cutting strand movably supported in the guide groove and coupled to the drive unit such that the cutting strand is driven to move along the guide groove with respect to the guide unit by the drive unit; wherein the housing movably connected to the guide element for translational movement along the axis.
19. The power tool of claim 18, wherein the guide element comprises a guide rail or a guide bar.
20. The power tool of claim 18, further comprising: an actuating element attached to the housing and configured to move the housing along the guide element.
21. The power tool of claim 20, wherein the actuating element comprises a bar that extends from the housing and has an outer end located outside of the workpiece support unit.
22. The power tool of claim 20, further comprising: a switch on the actuating element configured to open and close a power circuit for the drive unit.
23. The power tool of claim 22, wherein a majority of the guide unit protrudes above the support surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Further advantages are produced from the following description of the drawings. Exemplary embodiments are shown in the drawings. The drawings, the description and the claims include numerous features in combination. The expert will also consider the features individually in an expedient manner and combine them to form sensible further combinations.
[0020] In the drawings:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
DETAILED DESCRIPTION
[0032]
[0033] The power tool separating device 14a extends in an operating state through the tool support unit 12a. In this connection, the tool support unit 12a, in the support surface 20a, has a recess 56a by means of which the power tool separating device 14a, when mounted, extends at least substantially at right angles to the support surface 20a through the tool support unit 12a. In addition, it is conceivable for the power tool 10a to include a protection device (not shown in any detail) which, by means of a sensor unit of the protection device, senses a position of a hand of an operator in relation to the power tool separating device 14a and which, in the event of a dangerous situation for the operator, actively brakes the cutting strand 16a of the power tool separating device 14a and/or interrupts an energy supply to the drive unit 22a.
[0034] The drive unit 22a and the gearing unit 42a are operatively connected together in a manner already known to an expert for generating a drive moment which is transmittable to the power tool separating device 14a. In this connection, the drive unit 22a and/or the gearing unit 42a are provided for the purpose of being coupled with the cutting strand 16a of the power tool separating device 14a by means of the coupling device 38a with the power tool separating device 14a mounted. The gearing unit 42a of the portable power tool 10a is realized as miter gearing. The drive unit 22a is realized as an electric motor unit. However, it is also conceivable for the drive unit 22a and/or the gearing unit 42a to have another development which appears sensible to an expert. In addition, it is also conceivable for the drive unit 22a, uncoupled from the gearing unit 42a, to be directly couplable with the power tool separating device 14a. The drive unit 22a is provided for the purpose of driving the cutting strand 16a of the power tool separating device 14a in at least one operating state at a cutting speed of less than 6 m/s. In this connection, the power tool 10a has at least one operating mode in which it is possible for the cutting strand 16a to be driven in the guide unit 18a of the power tool separating device 14a along a cutting direction 46a of the cutting strand 16a at a cutting speed of less than 6 m/s.
[0035] In addition, the power tool 10a has a safety hood 120a which surrounds the power tool separating device 14a in part at least when operating. The safety hood 120a includes two side walls, between which the power tool separating device 14a is arranged in at least one operating state. The side walls of the protective hood 120a extend, when mounted, at least substantially parallel to the cutting plane of the cutting strand 16a. The protective hood 120a can be pivoted in relation to the power tool separating device 14a for processing a workpiece. However, it is also conceivable for the protective hood 120a to have another development which appears sensible to an expert.
[0036]
[0037] In addition, the power tool separating device 14a has a torque transmitting element 24a, which is mounted at least in part by means of the guide unit 18a, for driving the cutting strand 16a. In this connection, the torque transmitting element 24a has a coupling recess 66a which, when mounted, is couplable with an output shaft (not shown here in any detail) of the gearing unit 42a and/or with a toothed wheel (not shown here in any detail) of the gearing unit 42a arranged on the output shaft. However, it is also conceivable for the torque transmitting element 24a, when coupled, for driving the cutting strand 16a, to be coupled directly with a pinion (not shown here in any detail) of the drive unit 22a which is arranged on a drive shaft (not shown here in any detail) of the drive unit 22a. The coupling recess 66a is arranged concentrically in the torque transmitting element 24a. The coupling recess 66a is realized as a hexagon socket. However, it is also conceivable for the coupling recess 66a to have another development which appears sensible to an expert.
[0038] When uncoupled, the torque transmitting element 24a is arranged so as to be movable in the guide unit 18a transversely with respect to the cutting direction 46a of the cutting strand 16a and/or along the cutting direction 46a (
[0039] In this connection, the torque transmitting element 24a is arranged at least in part between two outside walls 68a, 70a of the guide unit 18a. The outside walls 68a, 70a extend at least substantially parallel to the cutting plane of the cutting strand 16a. The guide unit 18a has in outside faces 72a, 74a of the outside walls 68a, 70a in each case a recess 76a, 78a in which the torque transmitting element 24a is arranged at least in part.
[0040] The torque transmitting element 24a is arranged with a part region in the recesses 76a, 78a of the outside walls 70a, 72a. In this connection, the torque transmitting element 24a, at least in the part region arranged in the recesses 76a, 78a, has an extension along an axis of rotation 80a of the torque transmitting element 24a which closes off in a flush manner with one of the outside faces 72a, 74a of the guide unit 18a. In addition, the part region of the torque transmitting element 24a arranged in the recesses 76a, 78a of the outside faces 72a, 74a of the guide unit 18a has an outside dimension which extends at least substantially at right angles to the axis of rotation 80a of the torque transmitting element 24a and is at least 0.1 mm smaller than an inside dimension of the recesses 76a, 78a which extends at least substantially at right angles to the axis of rotation 80a of the torque transmitting element 24a. The part region of the torque transmitting element 24a arranged in the recesses 76a, 78a is arranged along a direction which runs at right angles to the axis of rotation 80a in each case at a spacing to an edge of the outside walls 70a, 72a which defines the respective recess 76a, 78a. Consequently, the part region of the torque transmitting element 24a arranged in the recesses 76a, 78a has a clearance inside the recesses 76a, 78a.
[0041]
[0042] The cutting edge carrying elements 26a, 28a of the cutting strand 16a each have a recess 34a, 36a which in each case, in a mounted state, is arranged on a side 30a, 32a of the respective cutting edge carrying element 26a, 28a facing the torque transmitting element 24a. The torque transmitting element 24a engages in the recesses 34a, 36a in at least one operating state to drive the cutting strand 16a. The torque transmitting element 24a, in this connection, is realized as a toothed wheel. Consequently, the torque transmitting element 24a includes teeth 98a, 100a which are provided for the purpose of engaging in the recesses 34a, 36a of the cutting edge carrying elements 26a, 28a in at least one operating state to drive the cutting strand 16a. In addition, the sides 30a, 32a of the cutting edge carrying elements 26a, 28a facing the torque transmitting element 24a are realized in a circular manner. The sides 30a, 32a of the cutting edge carrying elements 26a, 28a facing the torque transmitting element 24a in a mounted state, when viewed between a center axis 110a of the respective connecting element 82a, 84a and a center axis 112a, 114a of the respective connecting recess 90a, 92a, are in each case realized in a circular manner in part regions 102a, 104a, 106a, 108a. The circular part regions 102a, 104a, 106a, 108a are in each case realized adjoining the recesses 34a, 36a into which the torque transmitting element 24a engages. In this connection, the circular part regions 102a, 104a, 106a, 108a have a radius which corresponds to a radius of a development of the guide groove 64a on the convex ends 58a, 60a. The part regions 102a, 104a, 106a, 108a are realized in a concave manner (
[0043] In addition, the cutting strand 16a has cutting elements 116a, 118a. The cutting elements 116a, 118a are in each case realized integrally with one of the cutting edge carrying elements 26a, 28a. However, it is also conceivable for the cutting elements 116a, 118a to be realized separately from the cutting edge carrying elements 26a, 28a. A number of cutting elements 116a, 118a is dependent on a number of cutting edge carrying elements 26a, 28a. An expert will select a suitable number of cutting elements 116a, 118a in dependence on the number of cutting edge carrying elements 26a, 28a. The cutting elements 116a, 118a are provided for the purpose of making it possible to separate off and/or to remove particles of the material of a workpiece to be processed. The cutting elements 116a, 118a can be realized, for example, as full chisel tools, half chisel tools or other types of cutting edges which appear sensible to an expert and are provided for the purpose of making it possible to separate off and/or to remove particles of the material of a workpiece to be processed. The cutting strand 16a is realized in an endless manner. Consequently, the cutting strand 16a is realized as a cutting chain. In this connection, the cutting edge carrying elements 26a, 28a are realized as chain links which are connected together by means of the bolt-shaped connecting elements 82a, 84a. However, it is also conceivable for the cutting strand 16a, the cutting edge carrying elements 26a, 28a and/or the connecting elements 82a, 84a to be developed in another manner which appears sensible to an expert.
[0044]
[0045]
[0046] A pivot axis 122b of the power tool separating device 14b extends at least substantially parallel to the support surface 20b of the workpiece support unit 12b. When the power tool separating device 14b pivots in relation to the workpiece support unit 12b, a cutting plane of the cutting strand 16b is tilted in relation to the support surface 20b of the workpiece support unit 14b. Proceeding from a center position of the power tool separating device 14b, the power tool separating device 14b can be pivoted into two oppositely directed directions in relation to the workpiece support unit 14b. In the center position of the power tool separating device 14b, the cutting plane of the cutting strand 16b extends at least substantially at right angles to the support surface 20b. Proceeding from the center position, the power tool separating device 14b can be pivoted in each case along the two oppositely directed directions by an angle of 45 about the pivot axis 122b.
[0047] The power tool 10b includes a pivot unit 124b by means of which an operator is able to pivot the power tool separating device 14b in relation to the workpiece support unit 12b. The pivot unit 124b includes a circular recess 126b in which a control element 128b is arranged so as to be movable. The recess 126b, in this connection, is arranged in a side face 130b of the basic body unit 40b. The control element 128b is operatively connected by means of a rod assembly (not shown here in any detail) to the power tool separating device 14b and/or to a drive unit 22b and to a gearing unit 42b of the power tool 10b. The basic body unit 40b additionally includes a circular connecting link (not shown here in any detail) for the bearing arrangement of the rod assembly in the basic body unit 40b. The connecting link is arranged on a side of the basic body unit 40b which lies opposite the side face 130b, in which the circular recess 126b is arranged, along a direction which extends at right angles to the side face 130b. The drive unit 22b and the gearing unit 42b are pivoted about the pivot axis 122b together with the power tool separating device 14b during a pivot movement. However, it is also conceivable for the control element 128b to be operatively connected to the power tool separating device 14b and/or to the drive unit 22b and to the gearing unit 42b of the power tool 10b by means of another element and/or mechanism which appears sensible to an expert.
[0048] In addition, the pivot unit 124b includes a latching device 132b which is provided for the purpose of fixing the rod assembly and consequently the power tool separating device 14b together with the drive unit 22b and the gearing unit 42b in a pivot position in relation to the support surface 20b. The pivot position, in this connection, can be adjusted in a stepless manner, such as, for example, by means of a clamping device which holds the rod assembly in a pivot position. However, it is also conceivable for the pivot position to be adjustable in steps, such as, for example, by means of latching recesses or latching projections of the latching device 132b into which the rod assembly can latch or which can latch in recesses in the rod assembly.
[0049]
[0050] In addition, the power tool separating device 14c is mounted so as to be movable at least substantially at right angles to the support surface 20c. In this connection, the power tool 10c has a linear adjustment unit 134c which is provided for the purpose of moving the power tool separating device 14c in a linear manner along the direction extending at right angles to the support surface 20c. The linear adjustment unit 134c includes a recess 136c which is realized as an elongated hole and in which a further control element 138b is movably arranged. The recess 136c, in this connection, is arranged in a side face 130c of the basic body unit 40c. The control element 138c is operatively connected by means of a rod assembly (not shown here in any detail) to the power tool separating device 14c and/or to a drive unit 22c and to a gearing unit 42c of the power tool 10c. The basic body unit 40c additionally includes a connecting link (not shown here in any detail) for the bearing arrangement of the rod assembly in the basic body unit 40c. The connecting link is arranged on a side of the basic body unit 40c which lies opposite the side face 130c, in which the recess 136c realized as an elongated hole is arranged, along a direction extending at right angles to the side face 130c. The drive unit 22c and the gearing unit 42c are moved in the case of a linear movement together with the power tool separating device 14c in a linear manner along the direction extending at right angles to the support surface 20c. However, it is also conceivable for the further control element 138c to be connected operatively to the power tool separating device 14c and/or to the drive unit 22c and to the gearing unit 42c of the power tool 10c by means of another element and/or mechanism which appears sensible to an expert.
[0051] In addition, the linear adjustment unit 134c has a further latching device 140c which is provided for the purpose of fixing the rod assembly and consequently the power tool separating device 14c together with the drive unit 22c and the gearing unit 42c in a linear position in relation to the support surface 20c. The linear position, in this connection, can be steplessly adjustable, such as, for example, by means of a clamping device which holds the rod assembly in a linear position. However, it is also conceivable for the linear position to be adjustable in steps, such as, for example, by means of latching recesses or latching projections of the further latching device 140c into which the rod assembly is able to latch or which are able to latch in recesses in the rod assembly.
[0052]
[0053]
[0054] An operator can move the power tool separating device 14d together with the drive unit 22d and the gearing unit 40d in a linear manner along the guide element 144d by means of a linear movement along the direction of the actuating element 152d which extends at least substantially parallel to the support surface 20d. The recess 56d of the support surface 20d, in this connection, is realized in a slot-shaped manner to make it possible for a power tool separating device 14d to extend through the workpiece support unit 12d. At least substantially along 80% of the overall extension of the support surface 20d, the slot-shaped recess 56d extends along a direction of movement of the power tool separating device 14d which runs parallel to the support surface 20d in comparison with an overall extension of the support surface 20d along the direction of movement which runs parallel to the support surface 20d.
[0055]
[0056] A part region 156e of the workpiece support unit 12e is realized integrally with the basic body unit 40e. The part region 156e of the workpiece support unit 12e realized integrally with the basic body unit 40e includes two stop elements 48e, 50e which are connected fixedly to the part region 156e realized integrally with basic body unit 40e. However, it is also conceivable for the stop elements 48e, 50e to be connected adjustably to the part region 156e realized integrally with the basic body unit 40e. A further part region 158e of the workpiece support unit 12e, in which the linear bearing unit is arranged and through which the power tool separating device 14e extends, is mounted so as to be pivotable in relation to the basic body unit 40e in the basic body unit 40e. Consequently, the power tool separating device 14e is mounted together with the drive unit 22e and the gearing unit 42e so as to be pivotable in relation to the part region 156e of the workpiece support unit 12e which is realized integrally with the basic body unit 40e. A pivot axis 160e, about which the further part region 158e is mounted so as to be pivotable in the basic body 40e, extends at least substantially at right angles to the support surface 20e of the workpiece support unit 12e. Consequently, the power tool separating device 14e is mounted together with the drive unit 22e and the gearing unit 42e so as to be pivotable about the pivot axis 160e in relation to the part region 156e of the workpiece support unit 12e which is realized integrally with the basic body unit 40e. The further part region 158e of the workpiece support unit 12e, in this connection, is mounted so as to be pivotable about the pivot axis 160e in total by angle of 90 in relation to the basic body unit 40e. The power tool separating device 14e, proceeding from a center position in which the cutting plane is arranged at least substantially at right angles to a stop plane of the stop elements 48e, 50e, can consequently be pivoted into two oppositely directed directions in each case by an angle of 45 in relation to the part region 156e of the workpiece support unit which is realized integrally with the basic body unit 40e. However, it is also conceivable for the power tool separating device 14e to be mounted so as to be pivotable about the pivot axis 160e by another maximum angle.