EXCREMENT TREATMENT METHOD AND DEVICE FOR SAME
20200040561 ยท 2020-02-06
Inventors
Cpc classification
E03D11/11
FIXED CONSTRUCTIONS
E03D11/025
FIXED CONSTRUCTIONS
E03D9/10
FIXED CONSTRUCTIONS
A47K11/04
HUMAN NECESSITIES
A61G7/02
HUMAN NECESSITIES
E03D5/10
FIXED CONSTRUCTIONS
International classification
E03D11/02
FIXED CONSTRUCTIONS
E03D5/10
FIXED CONSTRUCTIONS
Abstract
The present invention aims for providing an excrement treatment device capable of directly discharging sewage in a sewage tank to the outside sewers by a compressed air supplied from the excrement treatment device. The present invention includes a step of opening a suction port of a suction valve 44 of a sewage tank 19 and closing a water discharge valve 46 of the sewage tank 19; a step of sucking air in the sewage tank 19 from an air inlet/outlet 45 of the sewage tank 19 and sucking a sewage from a pipe connected to a suction port of the suction valve 44 to store the sewage; a step of closing the suction port of the suction valve 44 of the sewage tank 19 and opening the water discharge valve 46 of the sewage tank 19; and a step of injecting a compressed air into the air inlet/outlet of the sewage tank 19 to discharge the stored sewage to an outside from the water discharge valve 46.
Claims
1. An excrement treatment method, comprising: a step of opening a suction port of a suction valve of a sewage tank and closing a water discharge valve of the sewage tank; a step of sucking air in the sewage tank from an air inlet/outlet of the sewage tank and sucking a sewage from a pipe connected to the suction port of the suction valve to store the sewage; a step of closing the suction port of the suction valve of the sewage tank and opening the water discharge valve of the sewage tank; and a step of injecting a compressed air into the air inlet/outlet of the sewage tank to discharge the stored sewage to an outside from the water discharge valve.
2. The excrement treatment method according to claim 1, wherein a step of crushing a solid matter in the sewage tank is added before discharging the stored sewage to the outside from the water discharge valve.
3. An excrement treatment device, comprising: a sewage tank; a suction valve provided on the sewage tank, the suction valve opening and closing a suction port of a sewage pipe connected to the sewage tank; a water discharge valve provided on the sewage tank, the water discharge valve discharging the sewage stored in the sewage tank to an outside; an air inlet/outlet provided on the sewage tank for sucking air from the air inlet/outlet to suck the sewage from the sewage pipe connected to the suction port of the suction valve and for injecting a compressed air from the air inlet/outlet to discharge the sewage stored in the sewage tank to the outside; and a suction motor connected to the air inlet/outlet, the suction motor sucking the air into the sewage tank and injecting the compressed air into the sewage tank.
4. The excrement treatment device according to claim 3, wherein a sewage crushing unit is provided on the sewage tank to crush a solid matter in the sewage tank.
5. The excrement treatment device according to claim 3, wherein the suction valve provided on the sewage tank includes: a suction port connected to a pipe for flushing the sewage of a chair-type toilet; and a slider for opening and closing the suction port.
6. The excrement treatment device according to claim 3, wherein the suction valve provided on the sewage tank includes: a suction port connected to a pipe for flashing the sewage in an insertion-type toilet; and a slider for opening and closing the suction port.
7. The excrement treatment device according to claim 3, wherein the suction valve provided on the sewage tank includes: a first suction port connected to a first pipe for flashing the sewage of a chair-type toilet; a second suction port connected to a second pipe for flashing the sewage in an insertion-type toilet; and a slider for selectively opening and closing the first suction port and the second suction port.
8. The excrement treatment device according to claim 5, wherein a toilet bowl of the chair-type toilet has a urine sensor and a feces sensor.
9. The excrement treatment device according to claim 7, wherein the suction valve includes: a switching motor having a horizontally swingable motor shaft; a slider support plate provided on a tip of a switching arm connected to the horizontally swingable motor shaft; the slider supported by the slider support plate via an elastic shaft, the slider closing both the first suction port and the second suction port, the slider selectively opening and closing the first suction port and the second suction port; and a pressing roller for pressing the slider toward the first suction port and the second suction port via the elastic shaft and a retaining plate.
10. The excrement treatment device according to claim 5, further comprising: a booster tank connected to a toilet bowl of the chair-type toilet, the booster tank storing a washing water required for one time flushing, wherein the suction motor supplies air pressure to the booster tank to deliver the washing water stored in the booster tank to a washing water jet port of the toilet bowl.
11. The excrement treatment device according to claim 10, wherein a washing water bag having a soft property is provided inside an outer container of the booster tank, an inlet side of the washing water bag is connected to a washing water tank via a water pump, an outlet side of the washing water bag is connected to the washing water jet port of the toilet bowl, and the outer container is connected to the suction motor which feeds the compressed air for compressing the washing water bag to pressure-feed the washing water.
12. The excrement treatment device according to claim 11, wherein the washing water bag is separated into a plurality of independent bags and the independent bags are respectively connected to washing water jet ports of the toilet bowl.
13. The excrement treatment device according to claim 7, further comprising: a switching valve which is exposed to an air suction port and an air discharge port of the suction motor to switch modes between A mode; AB mode and B mode, wherein in the A mode of the switching valve, the air suction port and the sewage tank are connected with each other and the sewage is sucked from the chair-type toilet and the insertion-type toilet to the sewage tank, in the AB mode, an outside air is sucked from the air suction port to blow the outside air into a booster tank and the insertion-type toilet, and in the B mode, the outside air is sucked from the air suction port and pressure-fed to the sewage tank to discharge the sewage to the outside.
14. The excrement treatment device according to claim 5, wherein odor-absorbing holes having a long narrow shape are formed on left and right side of a toilet bowl end of the toilet bowl of the chair-type toilet, suction boxes are attached to outer sides of the odor-absorbing holes so as to be exposed to the odor-absorbing holes, and the suction boxes are connected to a deodorization filter by a suction hose via a deodorization fan.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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MODES FOR CARRYING OUT THE INVENTION
[0066] An excrement treatment method of the present invention, comprising:
[0067] a step of opening a suction port of a suction valve 44 of a sewage tank 19 and closing a water discharge valve 46 of the sewage tank 19;
[0068] a step of sucking air in the sewage tank 19 from an air inlet/outlet 45 of the sewage tank 19 and sucking a sewage from a pipe connected to a suction port of the suction valve 44 to store the sewage;
[0069] a step of closing the suction port of the suction valve 44 of the sewage tank 19 and opening the water discharge valve 46 of the sewage tank 19; and
[0070] a step of injecting a compressed air into the air inlet/outlet of the sewage tank 19 to discharge the stored sewage to an outside from the water discharge valve 46.
[0071] In the excrement treatment method, it is preferred that a step of crushing a solid matter in the sewage tank 19 is added before discharging the stored sewage to the outside from the water discharge valve 46.
[0072] An excrement treatment device of the present invention, comprising:
[0073] a sewage tank 19;
[0074] a suction valve 44 provided on the sewage tank 19, the suction valve 44 opening and closing a suction port of a sewage pipe connected to the sewage tank 19;
[0075] a water discharge valve 46 provided on the sewage tank 19, the water discharge valve 46 discharging the sewage stored in the sewage tank 19 to an outside;
[0076] an air inlet/outlet 45 provided on the sewage tank 19 for sucking air from the air inlet/outlet 45 to suck the sewage from the sewage pipe connected to the suction port of the suction valve 44 and for injecting a compressed air from the air inlet/outlet 45 to discharge the sewage stored in the sewage tank 19 to the outside; and
[0077] a suction motor 20 connected to the air inlet/outlet 45, the suction motor 20 sucking the air into the sewage tank 19 and injecting the compressed air into the sewage tank 19.
[0078] It is preferred that a sewage crushing unit 43 is provided on the sewage tank 19 to crush a solid matter in the sewage tank 19.
[0079] The suction valve 44 provided on the sewage tank 19 includes: a suction port 44a connected to a pipe 63 for flashing the sewage of a chair-type toilet 9 and/or a suction port 44b connected to a pipe 39 for flashing the sewage in an insertion-type toilet 100; and a slider 123 for selectively opening and closing the suction port 44a and the suction port 44b.
[0080] It is preferred that a toilet bowl 12 of the chair-type toilet 9 has a urine sensor 56 and a feces sensor 57.
[0081] The suction valve 44 includes: a switching motor 121 having a horizontally swingable motor shaft 121a; a slider support plate 124 provided on a tip of a switching arm 122 connected to the horizontally swingable motor shaft 121a; a slider 123 supported by the slider support plate 124 via an elastic shaft 126, the slider 123 closing both the suction port 44a and the suction port 44b, the slider 123 selectively opening and closing the suction port 44a and the suction port 44b, and a pressing roller 129 for pressing the slider 123 toward the suction port 44a and the suction port 44b via the elastic shaft 126 and a retaining plate 127.
[0082] A booster tank 22 connected to a toilet bowl 12 of the chair-type toilet 9, the booster tank 22 storing a washing water required for one time flushing, and a suction motor 20 which supplies air pressure to the booster tank 22 to deliver the washing water stored in the booster tank 22 to a washing water jet port 17 of the toilet bowl 12 are further provided.
[0083] A washing water bag 33 having a soft property is provided inside an outer container 62 of the booster tank 22, an inlet side of the washing water bag 33 is connected to a washing water tank 18 via a water pump 27, an outlet side of the washing water bag 33 is connected to the washing water jet port 17 of the toilet bowl 12, and the outer container 62 is connected to the suction motor 20 which feeds the compressed air for compressing the washing water bag 33 to pressure-feed the washing water.
[0084] The washing water bag 33 is separated into a plurality of independent bags and the independent bags are respectively connected to washing water jet ports 17 of the toilet bowl 12.
[0085] A suction motor 20; and a switching valve 53 which is exposed to an air suction port and an air discharge port of the suction motor 20 to switch modes between A mode; AB mode and B mode are provided, wherein in the A mode of the switching valve 53, the air suction port and the sewage tank 19 are connected with each other and the sewage is sucked from the chair-type toilet 9 and the insertion-type toilet 100 to the sewage tank 19, in the AB mode, an outside air is sucked from the air suction port to blow the outside air into a booster tank 22 and the insertion-type toilet 100, and in the B mode, the outside air is sucked from the air suction port and pressure-fed to the sewage tank 19 to discharge the sewage to the outside.
[0086] Odor-absorbing holes 99 having a long narrow shape are formed on left and right side of a toilet bowl end 13 of the toilet bowl 12 of the chair-type toilet 9, suction boxes 119 are attached to outer sides of the odor-absorbing holes 99 so as to be exposed to the odor-absorbing holes 99, and the suction boxes 119 are connected to a deodorization filter 21 by a suction hose 120 via a deodorization fan 60.
First Embodiment
[0087] The first embodiment of the excrement treatment device of the present invention will be explained based on the drawings.
[0088] In
[0089] In the following explanation, the chair-type toilet 9 is referred to as a toilet 9 and the insertion-type toilet 100 is referred to as a cup 100. In addition, the sewage means not only the sewage but also includes solid sewage.
[0090] As shown in
[0091] As shown in
[0092] As shown in
[0093] As shown in
[0094] In the toilet body 10, the toilet bowl 12 is fixedly attached. In addition to the above described washing water tank 18, the sewage tank 19, the suction motor 20, the filter 21 and the booster tank 22, pipes, various valves, control boards, electric wiring and the like are housed inside the toilet body 10. The hot water toilet unit 11 is attached to the toilet bowl end 13 which is located above the toilet bowl 12. For the hot water toilet unit 11, a commercially available hot water toilet unit having a toilet seat 14, a toilet seat lid 15 and an inside hot water nozzle is used. In addition, as shown in
[0095] The toilet body 10 has a whole size of, for example, approximately 750 mm in length, 550 mm in width and 800 mm in height. The shape of the toilet body 10 is designed not to cause incompatibility even if the toilet body is placed in a room.
[0096] In
[0097] In
[0098] In the washing water controller 3 shown in
[0099] In the toilet controller 1 shown in
[0100] In addition, the water pump 27 is connected to the washing water bag 33 of the booster tank 22 via a washing water supply valve 32b. The washing water bag 33 is made of a soft material not having elasticity. A water level sensor 34 is provided inside the washing water bag 33. The washing water bag 33 is housed in a hermetically sealed outer container 62 made of hard material. The outer container 62 is not limited to the hard material as long as the outer container 62 hardly expands when the compressed air is inserted into the outer container 62. When the washing water is filled in the washing water bag 33 and the washing water bag 33 expands, the outer container 62 does not expand and the inside air passes through a throttle valve 51 and the filter 21 and discharged to the outside air.
[0101] The number of the washing water bag 33 can be one. However, it is preferable to provide a plurality of washing water bags 33 as shown in
[0102] In addition, the water pump 27 is connected to a jet nozzle 16a which swingable as shown in
[0103] In the cup controller 2 shown in
[0104] The air blowing pipe 105 is connected via the connector 108 to a temperature adjustment sensor 113 which has an excessive temperature rise monitoring sensor inside the toilet body 10 and an air temperature sensor. The water flowing pipe 106 is connected to the water pump 27 via the connector 108 through a safety tank 112 having a temperature sensor and an excessive temperature rise sensor inside the toilet body 10, a water drain pump 111 for discharging the washing water in the pipe line to the cup 100, a washing valve 110 for controlling the feeding of the washing water, and a heat insulation tank 109 having a thermal fuse, a temperature sensor and a water full sensor. The electric cord 107 is connected to the CPU 71 housed in the toilet body 10 via the connector 108.
[0105] In the excrement controller 4 shown in
[0106] A rotary blade 43c is provided on a lower end part of a rotation axis 43b of the sewage motor 43a to crush the solid matter such as feces and toilet paper gathered at a crushing basket 43d.
[0107] The crushed sewage 42 passes through the check valve 28 and the pipe 61 and leads to a discharge pipe 47 of an external discharge unit 5 connected by the connector 108.
[0108] The suction valve 44 switches the positions of the ports in the following three ways: opening the toilet suction port 44a and closing the cup suction port 44b; closing the toilet suction port 44a and opening the cup suction port 44b; and closing simultaneously the toilet suction port 44a and the cup suction port 44b.
[0109] Specific configuration of the suction valve 44 will be explained based on
[0110] The toilet suction port 44a and the cup suction port 44b are bored side by side on the top plate part of the sewage tank 19. The pipe 63 of the toilet side is connected to the toilet suction port 44a and the pipe 39 of the cup side is connected to the cup suction port 44b. A switching motor 121 is attached to the upper surface of the top plate part. The motor shaft 121a of the switching motor 121 is hung down to inside the sewage tank 19. The suction valve 44 is attached to the lower surface of the top plate part via a mounting plate 130. The details of the suction valve 44 are as follows.
[0111] At the tip end part of the switching arm 122 fixed to the lower end part of the motor shaft 121a, the slider support plate 124 orthogonally arranged to the switching arm 122 is supported by two pins 125 so that the switching arm 122 and the slider support plate 124 are movable in the axial direction while keeping the cross shape with respect to each other. Two elastic shafts 126 made of rubber or the like are provided on both ends of the slider support plate 124. The slider 123 is provided on the elastic shafts 126 to switch the opening/closing of the toilet suction port 44a and the cup suction port 44b. For pressing the slider 123 to the toilet suction port 44a and the cup suction port 44b to be in contact with each other, a retaining plate 127 is fixed to the slider support plate 124 by inserting screws 128 into the switching arm 122. In addition, two pressing rollers 129 are provided to face the swinging position of the retaining plate 127. By adopting the above described configuration, the slider 123 is pressed to the toilet suction port 44a and the cup suction port 44b by sucking the air or injecting the compressed air into the sewage tank 19 to prevent gaps from occurring.
[0112] In the state of the solid line shown in
[0113] In the excrement controller 4 shown in
[0114] The switching of the valves A, AB and B of the three way switching valve 53 is actuated by a motor valve 49.
[0115]
[0116] In the CPU 71 shown in
[0117] Operations of the excrement treatment device having the above described configuration will be explained. [0118] 1. Operation for Supplying Water to Hot Water Toilet Unit 11
FIG. 7
[0119] After confirming that the connector 30 is connected to the hot water toilet unit 11, the power switch 73a is turned on. [0120] When the toilet bowl full sensor 16a is No, the washing water sensor 24 is No, the water pressure sensor 29 is Yes and the timer time up is No, the water pump 27 operates and the washing water timer starts. [0121] After the timer counts 20-30 seconds, if the toilet bowl full sensor 16a is Yes, the washing water sensor 24 is Yes, the water pressure sensor 29 is No and the timer time up is Yes, the water pump 27 stops and the washing water timer stops. [0122] 2. Operation of Toilet 9
[0123] In the following explanation of the operation of the toilet 9, when the connector 108 of the cup 100 is removed, the flow of the air and water is shut off at the part of the connector 108.
FIG. 8A
[0124] When the power 73a is turned on, the water shortage indicator 74c is turned off, the alarm occurrence is No, the opening of the toilet seat lid 14a is Yes and the seating sensor 58 is Yes, the preliminarily washing shown in
FIG. 8B
[0125] When the preliminarily washing starts, the washing water valve 32a is opened and the water pump 27 operates. After three seconds passed after the timer started, the water pump 27 is stopped and the washing water valve 32a is closed. Since the preliminarily washing is performed, the toilet bowl 12 is wet to prevent the adhesion of the excrement to the toilet bowl 12. [0126] After the preliminarily washing and the excretion is finished, the detection of the urine sensor 56 is Yes, the flag=1? of the urine sensor 56 is judged to No, the flag=1 of the urine sensor 56 is set and the supply of the washing water to the booster tank 22 shown in
FIG. 9
[0133] The suction switch 73b is turned on to start the suction operation. [0134] The slider 123 of the suction valve 44 is rotated by 60 degrees to open the toilet suction port 44a, close the cup suction port 44b and close a water discharge valve 46. [0135] The switching valve 53 is set to AB and the suction motor 20 is driven for two seconds. As a result, an outside air 50 is sucked and the washing water stored in the washing water bag 33 in the booster tank 22 is discharged to the toilet bowl 12 at once. [0136] The switching valve 53 is set to A and the suction motor 20 is driven for two seconds. As a result, the air stored in the sewage tank 19 is sucked from the air inlet/outlet 45 and the sucked air is transferred to the booster tank 22 via the mist filter 52. [0137] The suction motor 20 is driven for 15 seconds in a state that the toilet suction port 44a is opened and the cup suction port 44b is closed by the slider 123 of the suction valve 44. As a result, the sewage including feces and toilet paper stored in the toilet bowl 12 is sucked in the sewage tank 19 via the pipe 63. [0138] After sucking the sewage, the washing water valve 32a is opened and the water pump 27 is driven for three seconds to clean the toilet bowl 12 again. [0139] After the toilet bowl 12 is cleaned again, the water pump 27 is stopped, the washing water valve 32a is closed, the slider 123 of the suction valve 44 is returned to the original position to close both the toilet suction port 44a and the cup suction port 44b. Thus, the suction of the toilet 9 is finished. [0140] 4. Pressure-Feed Operation (Both for the Sewage Sucked from the Toilet 9 and the Sewage Sucked from the Later Described Cup 100)
FIG. 10
[0141] Both the toilet suction port 44a and the cup suction port 44b are closed by the slider 123 of the suction valve 44, the water discharge valve 46 is closed, the switching valve 53 is set to B, and the crushing motor 43a is rotated for five seconds to crush the sewage stored in the sewage tank 19. [0142] The water discharge valve 46 is opened, the suction motor 20 is driven, the outside air 50 is pressure-fed from the air inlet/outlet 45 to the sewage tank 19. Thus, the sewage stored in the sewage tank 19 is transferred from the pipe 61 to the discharge pipe 47 via the check valve 28. [0143] When the output of the empty outputted from the empty sensor 40 of the sewage tank 19 becomes Yes, the suction motor 20 is driven five more seconds and then stopped. Then, the water discharge valve 46 is closed to finish the pressure-feed operation. [0144] 5. Operation of Cup 100
[0145] In the following explanation of the operation of the cup 100, when the connector 108 of the cup 100 is connected, the flow of the air and the flow of the water communicate with each other at the part of the connector 108.
FIG. 11
[0146] When the power 73a is turned on, the water shortage indicator is turned off and the alarm occurrence is No, the device is brought into a standby state for the cup operation. [0147] When the urine sensor 103 for the cup is Yes, the later described small suction operation of the cup shown in
FIG. 12A
[0151] After checking that the switching valve 53 is set to A, the suction motor 20 is driven. [0152] The cup washing operation shown in
FIG. 13
[0160] After checking that the switching valve 53 is set to A, the suction motor 20 is driven. [0161] The above described cup washing operation shown in
[0169] In the above described embodiment, the switching valve 53 is connected to the suction motor 20 so as to be switchable in three-ways, the sewage is sucked from the chair-type toilet 9 and the insertion-type toilet 100 in A mode, the outside air is blew into the booster tank 22 and the insertion-type toilet 100 in AB mode, and the function of pressure-feeding from the sewage tank 19 to the discharge pipe 47 located outside.
[0170] However, the present invention is not limited to the above described configuration. The above described functions can be achieved by independent suction motors. Alternatively, any two of the above described functions and the other functions can be achieved by independent suction motors.
DESCRIPTION OF THE REFERENCE NUMERALS
[0171] 1: toilet controller, 2: cup controller, 3 washing water controller, 4: excrement controller, 5: external discharge unit, 6: user, 7: diaper, 8: bed, 9: chair-type toilet (toilet), 10: toilet body, 11: hot water toilet unit, 12: toilet bowl, 13: toilet bowl end, 14: toilet seat, 15: toilet seat lid, 16: discharge trap, 17: washing water jet port, 18: washing water tank, 18a: sub tank, 19: sewage tank, 20: suction motor, 21: filter, 22: booster tank, 23: wheels, 24: washing water level sensor, 25: washing water, 26: filter, 27: water pump, 28: check valve, 29: water pressure sensor, 30: connector, 31: relief valve, 32: washing water supply valve, 33: washing water bag, 34: water level sensor, 35: air pressure inlet, 36: washing water inlet, 37: washing water outlet, 38: armrest, 39: pipe, 40: sewage empty sensor, 41: sewage full sensor, 42: sewage, 43: sewage crushing unit, 44: suction valve, 45: air inlet/outlet, 46: discharge valve, 47: discharge pipe, 48: remote control switch, 49: motor valve, 50: outside air, 51: throttle valve, 52: filter, 53: switching valve, 54: changeover switch, 56: urine sensor, 57: feces sensor, 58: seating sensor, 60: deodorization fan, 61: pipe, 62: outer container, 63: pipe, 64: pipe, 65: check valve, 66: water pump control circuit, 67: water pressure setting circuit, 68: comparison circuit, 69: PWM control circuit, 71: CPU, 72: operation panel, 73a: power switch, 73b: excrement suction switch, 73c: sewage pressure-feed switch, 73d: toilet/cup changeover switch, 74a: power indicator lamp, 74b: operation indicator lamp, 74c: washing water shortage lamp, 74d: sewage full lamp, 79: suction motor output terminal, 80: water level sensor input terminal, 81: operation panel input/output terminal, 82: washing water level sensor input/output terminal, 83: water pressure sensor input terminal, 84: water pump output terminal, 85: washing water supply valve output terminal, 86: deodorization fan output terminal, 87: seating sensor input terminal, 88: feces sensor input terminal, 89: urine sensor input terminal, 90: sewage crushing unit output terminal, 91: motor valve output terminal, 92: suction valve output terminal, 93: discharge valve output terminal, 94: sewage full sensor input terminal, 95: sewage empty sensor input terminal, 96: water full sensor input terminal, 97: empty sensor input terminal, 98: output terminal to control valve 32a for jet nozzle, 99: odor-absorbing holes, 100: insertion toilet 100 (cup), 101: excrement receptor, 102: excrement suction port, 103: urine sensor, 104: feces sensor, 105: air blowing pipe, 106: water flowing pipe, 107: electric cord, 108: connector, 109: heat insulation tank, 110: washing valve, 111: water drain pump, 112: safety tank, 113: temperature monitor sensor, 114: heat insulation tank input terminal, 115: washing valve output terminal, 116: water drain pump output terminal, 117: safety tank sensor input terminal, 118: temperature monitor sensor input terminal, 119: suction boxes, 120:
[0172] suction hose, 121: switching motor, 122: switching arm, 123: slider, 124: slider support plate, 125: pins, 126: elastic shaft (rubber), 127: retaining plate, 128: screw, 129: pressing roller, 130: switching valve mounting plate