CONVEYOR OVEN APPARATUS AND METHOD
20200037616 ยท 2020-02-06
Inventors
- William S. Schjerven, Sr. (Schaumburg, IL, US)
- Richard H. Van Camp (Aurora, IL, US)
- Theodore James Chmiola (Roscoe, IL, US)
- Mohan K. Panicker (Darien, IL, US)
Cpc classification
International classification
Abstract
Conveyor ovens for cooking food product according to various embodiments include a tunnel having an entrance and an exit, a conveyor to move the food product through the tunnel, and a canopy at the entrance and/or at the exit of the tunnel. The canopy can include a top spaced above the conveyor, and a skirt extending downwardly toward the conveyor, wherein the top, skirt, and conveyor define a partially enclosed space through which food product carried by the conveyor passes. Some conveyors ovens have a first configuration in which a cooking chamber of the oven has a first length, and a second configuration in which the cooking chamber is extended to have a longer second length, wherein food product on the conveyor is cooked along the entire first length in the first configuration, and is cooked along the entire second length in the second configuration.
Claims
1. A conveyor oven for cooking food product, the conveyor oven comprising: a tunnel having an entrance and an exit; a conveyor to move the food product through the tunnel; a heating element to heat cooking air to be provided to the tunnel; a heat delivery system to supply the heated cooking air to the tunnel; and a canopy coupled to the oven at one of the entrance and exit of the tunnel, the canopy comprising a top spaced above the conveyor and extending away from the tunnel and a skirt extending downwardly toward the conveyor from at least one side of the top, wherein the top, the skirt, and the conveyor define a partially enclosed space through which food product carried by the conveyor passes.
2. The conveyor oven of claim 1, wherein the canopy is removably coupled to the oven.
3. The conveyor oven of claim 2, further comprising apertures provided in the canopy and an exterior surface of the oven, wherein the apertures are configured to receive releasable fasteners to removably couple the canopy to the oven.
4. The conveyor oven of clam 1, wherein a plurality of vertically-spaced apertures are provided in one of the canopy and an exterior of the oven for coupling the canopy to the oven at different heights above the conveyor.
5. The conveyor oven of claim 1, wherein the canopy and oven are configured such that the canopy can be coupled to the oven at different heights above the conveyor.
6. The conveyor oven of claim 1, wherein the skirt and canopy are configured such that a vertical position of the skirt relative to the conveyor can be adjusted without moving the canopy.
7. The conveyor oven of claim 1, further comprising a skirt plate removably coupled to the skirt, wherein the skirt and skirt plate are configured such that a vertical position of the skirt plate relative to the conveyor can be adjusted without moving the skirt.
8. The conveyor oven of claim 1, wherein the top and skirt of the canopy are formed from one piece of material.
9. A canopy for a conveyor oven for cooking food product, the conveyor oven comprising a heated tunnel for cooking food product, the tunnel having an entrance and an exit, and a conveyor to move food product through the tunnel, the canopy comprising: a cover configured to be coupled to the conveyor oven adjacent one of the entrance and exit of the tunnel; a top portion extending from the cover, wherein the cover and top portion are configured such that when the cover is coupled to the oven adjacent one of the entrance and exit of the tunnel, the top portion extends away from the tunnel and is spaced above the conveyor; and a skirt extending downwardly toward the conveyor from at least one side of the top portion, wherein the top portion, the skirt, and the conveyor define a partially enclosed space through which food product carried by the conveyor passes.
10. The canopy of claim 9, wherein the canopy is formed from one piece of material.
11. The canopy of claim 9, wherein the top portion is flat.
12. The canopy of claim 9, wherein the skirt is a first skirt extending downwardly toward the conveyor from a first side of the top portion and further comprising a second skirt extending downwardly toward the conveyor from a second opposite side of the top portion.
13. The canopy of claim 9, wherein the top portion and the skirt each has a length extending in a direction away from the tunnel when the canopy is coupled to the oven adjacent one of the entrance and exit of the tunnel, and wherein the top portion and the skirt are each configured such that the length of each of the top portion and the skirt is adjustable.
14. The canopy of claim 9, wherein the cover is configured to removably couple the canopy to the oven.
15. The canopy of claim 14, wherein the cover is configured such that the canopy can be removably coupled to the oven at different heights above the conveyor.
16. The conveyor oven of claim 9, further comprising apertures provided in the cover and the oven, wherein the apertures are configured to receive releasable fasteners to removably couple the canopy to the oven.
17. The conveyor oven of clam 9, wherein a plurality of vertically-spaced apertures are provided in one of the cover and the oven for coupling the canopy to the oven at different heights above the conveyor.
18. The conveyor oven of claim 9, wherein the top portion comprises separate portions coupled together and that are movable relative to one another.
19. The conveyor oven of claim 18, wherein the separate portions of the top portion can be moved relative to one another to adjust a length of the top portion.
20. The conveyor oven of claim 18, wherein the separate portions of the top portion can be moved relative to one another to adjust a vertical position of the top portion relative to the conveyor.
21. The conveyor oven of claim 9, wherein the skirt comprises separate portions coupled together and that are movable relative to one another.
22. The conveyor oven of claim 21, wherein the separate portions of the skirt can be moved relative to one another to adjust a length of the skirt.
23. The conveyor oven of claim 21, wherein the separate portions of the skirt can be moved relative to one another to adjust a vertical position of the skirt relative to the conveyor.
24. A canopy for a conveyor oven for cooking food product, the conveyor oven comprising a heated tunnel for cooking food product, the tunnel having an entrance and an exit, and a conveyor to move food product through the tunnel, the canopy comprising: a cover configured to be removably coupled to the conveyor oven adjacent one of the entrance and exit of the tunnel, wherein the cover includes apertures each configured to receive a releasable fastener to removably couple the cover to the oven; a top portion extending from the cover, wherein the cover and the top portion are each configured such that when the cover is coupled to the oven adjacent one of the entrance and exit of the tunnel, the top portion extends away from the tunnel and is spaced above the conveyor; and a first skirt extending downwardly toward the conveyor from a first side of the top portion and a second skirt extending downwardly toward the conveyor from a second opposite side of the top portion, wherein when the canopy is coupled to the oven, the top portion, the first skirt, the second skirt, and the conveyor define a partially enclosed space through which food product carried by the conveyor passes.
25. The canopy of claim 24, wherein the canopy is formed from one piece of material.
26. The canopy of claim 24, wherein the top portion is positioned perpendicular to the cover.
27. The canopy of claim 24, wherein the canopy is configured such that a vertical position relative to the conveyor of one of the top portion and the first and second skirts can be adjusted.
28. A conveyor oven, comprising: a movable conveyor upon which food product is cooked; a housing for cooking the food product and through which the conveyor moves to transport the food product into and out of the housing, the housing having an entrance through which food on the conveyor passes to enter the housing, and an exit through which food on the conveyor passes to exit the housing; a cooking chamber positioned within the housing and in which the food product on the conveyor is cooked; wherein the conveyor oven has a first configuration in which the cooking chamber has a first length, and a second configuration in which the cooking chamber is extended to have a second length longer than the first length; and wherein the food product on the conveyor is cooked along the entire first length of the cooking chamber in the first configuration of the oven, and is cooked along the entire length of the cooking chamber in the second configuration of the oven.
29. The conveyor oven of claim 28, wherein in the second configuration of the oven a canopy is coupled to the oven at one of the entrance and exit of the housing to extend the cooking chamber to the second length, wherein the canopy and the conveyor define a partially enclosed space through which food product carried by the conveyor passes.
30. The conveyor oven of claim 29, wherein the canopy is configured such that it can be coupled to the oven at different heights above the conveyor.
31. The conveyor oven of claim 29, wherein the canopy has a length extending in a direction away from the housing when the canopy is coupled to the oven adjacent one of the entrance and exit of the housing, and wherein the canopy is configured such that the length of the top canopy is adjustable.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The aspects and features of various exemplary embodiments will be more apparent from the description of those exemplary embodiments taken with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0039] Before embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
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[0041] Driving of the conveyor 22 can be achieved through one or more electric motors or other motion control device(s) under the command of a microprocessor-based controller 30, by way of example. The controller 30 may allow a user to adjust parameters of conveyor operation, such as conveyor speed and/or conveyor direction, through a user interface. However, the controller 30 may also control conveyor operation according to predefined algorithms stored and executed by the controller 30 in response to basic inputs from a user, such as predefined settings according to one or more of: food product type, cooking style, cooking time, or target temperature, or in response to simply starting up the oven 20 or the conveyor 22 into an ON state. A food product, such as a raw pizza 32R, may be placed on the conveyor 22 of the ingoing left oven end 26, and removed from the conveyor 22 as fully cooked pizza 32C (see
[0042] In some constructions, the oven 20 includes only a single conveyor 22, provided in one or more sections, that is operable to convey food products at a single speed through the tunnel 24 at any one given time. However, in other constructions, the oven 20 can include two or more separate conveyors. For example, a first conveyor may begin at left oven end 26 and travel at one speed to the center or other location of the oven 20, while a second conveyor beginning at such a location and ending at the right oven end 28 may travel at a different speed. Alternatively, conveyors that are split longitudinally may be used, so that one conveyor carries a product from left oven end 26 to right oven end 28, while the other conveyor carries a product in the opposite direction from right oven end 28 to left oven end 26, or so that two side-by-side conveyors carry product in parallel paths and in the same direction through the tunnel 24. This enables one product to travel on the conveyor at one speed to cook one kind of product and the other conveyor to travel on the other conveyor at a different speed to cook another kind of product. In addition, three or more side-by-side conveyors can carry product in parallel paths through the oven 20.
[0043] As shown in
[0044] As shown in
[0045] The first canopy 40 is shown in greater detail in
[0046] Each canopy 40, 42 of the illustrated embodiment is made of an integral sheet of material defining the top 60, 62, the walls 52, 54, 56, 58 of the skirt, and the cover 64, 66, although any or all of these parts of the canopies 40, 42 can be separate elements connected together in any suitable manner, such as by welding, fasteners, inter-engaging elements, brackets, and the like. Also, although the various portions of the canopies 40, 42 illustrated herein are constructed of a single layer of sheet metal, in other embodiments any or all portions of the canopies 40, 42 can include a layer of insulation, or can even be defined by a layer of insulation located between layers of sheet metal.
[0047] With continued references to the first and second canopies 40, 42 illustrated in
[0048] With reference again to
[0049] In some embodiments, the underside of the canopy 40, 42 is entirely open without obstructions or other structure, thereby defining a single open chamber beneath the top 60, 62 as described above and illustrated in the accompanying figures. In other embodiments, one or more walls (e.g., baffles 63 shown in
[0050] The illustrated skirt is shaped to engage the conveyor oven 10 near the conveyor 22. In some embodiments, such as in the illustrated embodiment, the downwardly-depending walls 52, 54, 56, 58 that define the skirt rest upon or are slightly elevated above the conveyor 22 (or frame thereof) by virtue of the connection between the canopy 40, 42 and the oven 20 (described below). In other embodiments, the skirt is adjustable to enable the skirt to extend and retract in a vertical direction. This vertical adjustability can be enabled in a number of different manners, such as by two or more vertically holes in the walls 52, 54, 56, 58 selectively aligned with at least one hole in a skirt plate and through which at least one fastener can pass to secure the skirt plate in different vertical positions with respect to the wall 52, 54, 56, 58, or vice-versa. As another example, a respective skirt plate (not shown) can wrap at least partially around each wall 52, 54, 56, 58 to enable the skirt plate to slide vertically with respect to each wall 52, 54, 56, 58 while still being connected to the wall 52, 54, 56, 58, in which case the skirt plate can rest upon the conveyor frame when the canopy 40, 42 is installed. As yet another example, each wall 52, 54, 56, 58 can carry a telescoping flat tube that also can rest upon the conveyor frame when the canopy 40, 42 is installed. Still other arrangements between a skirt plate, tube, bracket or other element and each wall 52, 54, 56, 58 are possible. In each such case, the skirt is adjustable such that the length of the skirt can be adjusted as desired in order to partially or fully close the end of the canopy 40, 42 between the top 60, 62 and the conveyor 22 or conveyor frame.
[0051] In some embodiments, each canopy 40, 42 is mounted to the oven 20 by being secured to an element of the housing, such as a housing plate 48 on an exterior of the oven 20 as shown in
[0052] In the illustrated embodiment, two such releasable fasteners 50 are used, although any other number of fasteners 50 can be used as desired. In some embodiments, the holes in the housing plate 48 to which the canopy 40, 42 is secured are the same holes as those used to secure an eyebrow plate to the oven 20. An eyebrow plate (not shown) is a plate that is secured with respect to and covers at least a portion of the tunnel entrance or exit, such as a top portion of the tunnel entrance or exit, in order to reduce the vertical size of the tunnel entrance or exit. In some embodiments, the eyebrow plate can be removed and replaced by the canopy 40, 42, which can be secured in place on the oven 20 using the same fasteners used to secure the eyebrow plate. In the illustrated embodiment, the fasteners 50 are threaded twist knobs, wing nuts, or other fasteners that can be tightened and loosened by hand without the need for or use of tools.
[0053] Although the canopies 40, 42 can be releasably mounted, and in some cases vertically adjustable with respect to the conveyor 22 as described herein, in other embodiments either or both canopies 40, 42 are permanently secured in place at the tunnel entrance and exit in any suitable manner.
[0054] In some embodiments, the height between the canopy 40, 42 and the conveyor 22 is adjustable. For example, the oven (e.g., the housing plate 48 described above) can include multiples threaded apertures 67 to which the first canopy 40 is coupled via threaded fasteners 50 such that the canopy 40, 42 can be secured to the oven 20 at two or more different heights with respect to the conveyor 22. In other embodiments, multiple apertures are instead or also located in the canopy 40, 42 (e.g., in the cover 64, 66 of the canopy 40, 42) for this same purpose. By enabling the use to secure the canopy 40, 42 to the tunnel entrance or exit at two or more different heights using releasable fasteners, the height of the passageway through which food enters and exits the tunnel 24 can be adjusted, such as based upon the type or size of food being cooked. Adjusting the height of the canopy 40, 42 with respect to the conveyor 22 can also define the size of the chamber through which food passes on its way beneath the canopy 40, 42, which can affect the temperature to which the food product is exposed as the food product passes beneath the canopy 40, 42. While three apertures 67 are shown in the illustrated embodiment, other quantities of apertures can be included in other embodiments.
[0055] As shown in
[0056] For example,
[0057] In the embodiments in which either or both canopies 40, 42 has a length that is adjustable in the direction of travel of the conveyor 22, such canopies 40, 42 enable a user to thereby adjust the overall chamber size within the canopy 40, 42, and in some cases the length of additional cook time of food product entering or exiting the tunnel 24 (i.e., in addition to the cook time of food product within the oven tunnel 24). Without the first and second canopies 40, 42, the length of the cooking chamber corresponds to the length L1 of the primary cooking chamber 38. However, with the first and second canopies 40, 42 installed, by way of example, the length of the cooking chamber corresponds to the sum of the lengths L1, L2, L3 of the primary, secondary, and tertiary cooking chambers 38, 44, 46. Therefore, because the length of the cooking chamber is increased, in some embodiments the cooking time can be increased without slowing down the conveyor 22.
[0058] As shown in
[0059] By using releasable canopies 40, 42 as described and illustrated herein, the conveyor oven 20 is provided with a modular overall tunnel length defined by the conveyor oven tunnel 24 (which is actively heated by one or more heating elements as described herein) and an additional tunnel portion within each installed canopy 40, 42 (which can be passively heated by heated air escaping the entrance or exit of the conveyor oven tunnel). Accordingly, an overall tunnel length is provided that can be adjusted by installing or removing canopies 40, 42 on the oven 20. The canopies 40, 42 therefore provide a modular tunnel structure that provides greater versatility to a conveyor oven 20.
[0060] Another feature of the first and second canopies 40, 42 is the interference they provide against users placing food product on the conveyor 22 inside the tunnel 24 or removing food product from the conveyor 22 inside the tunnel 24. By blocking or inhibiting access to the inside of the tunnel 24 through the tunnel entrance and exit, the opportunity for users to attempt to artificially shorten the cook time of food product (which can result in undercooked food) is reduced.
[0061] The foregoing detailed description of the certain exemplary embodiments has been provided for the purpose of explaining the principles of the application and examples of practical implementation, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with various modifications as are suited to the particular use contemplated. This description is not necessarily intended to be exhaustive or to limit the application to the exemplary embodiments disclosed. Any of the embodiments and/or elements disclosed herein may be combined with one another to form various additional embodiments not specifically disclosed. Accordingly, additional embodiments are possible and are intended to be encompassed within this specification and the scope of the appended claims. The specification describes specific examples to accomplish a more general goal that may be accomplished in another way.