HINGE FOR A LUMINAIRE
20200041109 ยท 2020-02-06
Assignee
Inventors
- Marthinus Christoffel Van der Schyf (Austin, TX, US)
- Jonathan Becker Schmidt (Round Rock, TX, US)
- Kenneth B. Frame (Spring, TX, US)
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H02G11/00
ELECTRICITY
F21Y2103/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E05D11/08
FIXED CONSTRUCTIONS
F21W2131/109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A01G9/24
HUMAN NECESSITIES
A01G7/04
HUMAN NECESSITIES
Abstract
Systems and methods for collapsible lighting fixtures are disclosed. In aspects, a horticultural luminaire 100 has first and second light fixtures 110, 120 coupled in movable relation between storage and deployed positions by a coupling element 130 applying a retarding torque. Coupling element can be coupling shaft 250 providing friction, or friction hinge cartridge 260. In aspects, hinge 130 has ledge surfaces 218, 228 adjacent rotational hinge faces 216, 226 and extending transverse the rotational plane. In aspects, a horticultural luminaire has an articulated cableway extending through hinge 130 coupling light fixtures 110, 120 and guiding a cable entering from the exterior into cable passageways in light fixtures 110, 120, thereby lessening a cable pinch point during rotation and deployment.
Claims
1. A lap joint hinge (130) for a horticultural luminaire, comprising, first and second hinge bodies (214; 224) defining respective channel-receiving projections (212; 222) extending in opposite directions along a longitudinal axis, each said hinge body having, transverse to the longitudinal axis, an overall width; the first and second hinge bodies (214; 224) further defining respective first and second hinge members (216; 226), the first and second hinge members extending downward towards one another and laterally offset one another in adjacent confronting relation, thereby defining a rotational plane extending parallel the longitudinal axis and disposed, in a lateral direction, between outermost lateral surfaces of the hinge; the first and second hinge bodies being rotationally coupled to rotate, adjacent one another in parallel planes, about an axis; and the first and second hinge bodies (214; 224) further defining respective first and second ledge surfaces (218; 228) extending downward and away from one another, the ledge surfaces extending transverse to the rotational plane, and each said ledge surface (218; 228) of one of the first and second hinge bodies (214; 224) being, as seen in the longitudinal direction, in spaced confronting relation with the hinge member (216; 226) of the other of the first and second hinge bodies; and wherein a respective said ledge surface and a respective said hinge member of each said hinge body occupies an entirety of the hinge body width.
2. The lap joint hinge of claim 1, wherein the first and second hinge bodies are rotationally coupled by a shaft (250), the shaft providing a predetermined friction retarding angular displacement between the first and second hinge bodies.
3. The lap joint hinge of claim 1, wherein the first and second hinge bodies are coupled by a shaft configured as a friction hinge cartridge (260).
4. The lap joint hinge of claim 1, wherein the first hinge body comprises an abutment surface (262) located on an upper region thereof above the first hinge member (216); and the second hinge body comprises a stop surface (264) located on an upper region thereof above the second hinge member (226); the abutment surface and the stop surface being disposed radially spaced from the rotational axis such that their mutual contact limits rotation.
5. The lap joint hinge of claim 1, wherein rotation from the first position to the second position comprises about 180 degrees of angular displacement.
6. The lap joint hinge of claim 5, wherein the angular displacement is limited to not more than about 180 degrees.
7. The lap joint hinge of claim 1, wherein the first and second ledge surfaces (218, 228) are disposed on opposite sides of the rotational plane.
8. The lap joint hinge of claim 1, wherein the first and second ledge surfaces (218; 228) are angled away from respective said first and second hinge members (216; 226).
9. The lap joint hinge of claim 1, wherein each said hinge member is angled forward in opposite direction from the channel-receiving projection of the respective hinge body.
10. The lap joint hinge of claim 1 in combination with a rail (112, 122) having a channel, the rail extending on opposite sides of the hinge and coupled with the respective channel-receiving projections (212; 222) of the hinge bodies, wherein the first and second ledge surfaces (218; 228) occlude a path of ingress of an object from a region exterior the rail from entering into the channel.
11. A hinge (130) for a horticultural luminaire, comprising: a first hinge body (214) having a central longitudinal axis, the body having a width in a lateral direction generally perpendicular the central longitudinal axis; a first channel-receiving projection (212) extending along a longitudinal direction generally perpendicular the lateral direction; a depending first hinge face (216) depending downward in a direction transverse the longitudinal direction, the first hinge face being formed on a surface of the first hinge body, as seen in the width direction, laterally inboard of an outer surface of the first hinge body; a second hinge body (224) having a central longitudinal axis, the body having a width in a lateral direction generally perpendicular the central longitudinal axis; a second channel-receiving projection (222) extending along a longitudinal direction generally perpendicular the lateral direction; a depending second hinge face (226) depending downward in a direction transverse the longitudinal direction, the second hinge face being formed on a surface of the second hinge body, as seen in the width direction, laterally inboard of an outer surface of the second hinge body; at least one of the first and second hinge faces having formed thereon a shaft orifice (240) disposed below the central longitudinal axis; a shaft received in the shaft orifice and rotationally coupling the first and second hinge bodies along a hinge axis; the first hinge body (214) having formed on an inner surface thereof a first ledge surface (218) disposed abutting the first hinge face (216) and extending transverse thereto, the first ledge surface being angled rearward toward the first channel-receiving projection (212); and the second hinge body (224) having formed on an inner surface thereof a second ledge surface (228) disposed abutting the second hinge face (226) and extending transverse thereto, the second ledge surface being angled rearward toward the second channel-receiving projection (222); whereby the first and second ledge surfaces face the shaft and extend along the hinge axis.
12. The hinge of claim 11, wherein the ledge surfaces extend generally parallel the hinge axis.
13. The hinge of claim 11, wherein the first and second hinge bodies are rotationally coupled by a shaft (250), the shaft providing a predetermined friction retarding angular displacement between the first and second hinge bodies.
14. The hinge of claim 11, wherein the first and second hinge bodies are coupled by a shaft configured as a friction hinge cartridge (260).
15. The hinge of claim 11, wherein the first hinge body comprises an abutment surface (262) located on an upper region thereof above the first hinge face (216); and the second hinge body comprises a stop surface (264) located on an upper region thereof above the second hinge face (226); the abutment surface and the stop surface being disposed radially spaced from the hinge axis such that their mutual contact limits rotation.
16. The hinge of claim 11, wherein the first and second ledge surfaces are angled away from respective said first and second hinge faces (216; 226).
17. The hinge of claim 11, wherein rotation of the hinge bodies about one another is limited to not more than about 180 degrees.
18. The hinge of claim 11, wherein the shaft (250) is formed separately from both hinge bodies.
19. The hinge of claim 11, wherein the first and second ledge surfaces (218; 228) are angled away from respective said first and second hinge faces (216; 226).
20. The hinge of claim 11 in combination with a rail (112, 122) having a channel, the rail extending on opposite sides of the hinge and coupled with the respective channel-receiving projections (212; 222), wherein the first and second ledge surfaces (218; 228) occlude a path of ingress of an object from a region exterior the rail from entering into the channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
[0013] Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of various embodiments of the present disclosure. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments of the present disclosure.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0027] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present embodiments. It will be apparent, however, to one having ordinary skill in the art that the specific detail need not be employed to practice the present embodiments. In other instances, well-known materials or methods have not been described in detail in order to avoid obscuring the present embodiments.
[0028]
[0029] First light fixture 110 may include a first rail 112, second rail 114, and light bar 116.
[0030] First rail 112 and second rail 114 may be configured to extend from a first end of light fixture 110 to a second end of light fixture 110, wherein first rail 112 and second rail 114 may be in parallel to each other. Furthermore, the second ends of first rail 112 and second rail 114 may be coupled with hinge 130.
[0031] Light bars 116 may extend from first rail 112 to second rail 114, and be positioned perpendicular to first rail 112 and second rail 114. Light bars 116 may be configured to house lighting sources on a lower surface of light bar 116.
[0032] Second light fixture 120 may include a third rail 122, fourth rail 124, and light bars 116. Third rail 122 and fourth rail 124 may be configured to extend from a first end of second light fixture 120 to a second end of second light fixture 120, wherein third rail 122 and fourth rail 124 may be in parallel to each other. Furthermore, the second ends of third rail 122 and fourth rail 124 may be coupled with hinge 130.
[0033] Hinges 130 may be configured to couple first rail 112 and third rail 122, and second rail 114 and fourth rail 124. Further hinges 130 may be configured to be inserted into a hollow cavity within the rails, and also provide an axis of rotation for first light fixture 110 and/or second light fixture 120.
[0034]
[0035] First section 210 of hinge 130 may include a projection 212, body 214, and first hinge member 216.
[0036] Projection 212 may be a projection that is configured to be inserted and housed within a hollow chamber within a first rail. A lower surface of projection 212 may have a first coupling orifice that is configured to receive a first coupling member 232, which may be inserted through a lower surface of the first rail and into the lower surface of projection 212. Through first coupling member 232 the movement of first section 210 may be limited.
[0037] Body 214 may be configured to be positioned between projection 212 and first hinge member 216. Body 214 may have a lower surface that is configured to be positioned adjacent to and flush against a lower surface of the railing, and have an upper surface that is configured to be covered by an upper surface of the rail. Body 214 may have a width that is substantially the same as the rail.
[0038] First hinge member 216 may be configured to extend away from body 214 at an angle. First hinge member 216 may have a width that is smaller than that of body 214, such that an angled ledge 218 is formed on an inner surface of first member 216 on body 214. The ledge may allow the rotational plane of hinge 130 to be positioned with the width of body 214. Further, by ledge 218 being angled, when first hinge member 216 and/or second hinge member 226 rotates, ledge 218 will not obstruct the rotation.
[0039] An inner surface of first hinge member 216 may include a rotating member orifice 240, wherein rotating member orifice 240 is configured to receive a first end of coupling shaft 250.
[0040] Second section 220 of hinge 130 may include projection 222, body 224 and second hinge member 226.
[0041] Projection 222 may be a projection that is configured to be inserted and housed within a hollow chamber within a second rail. A lower surface of projection 212 may have a second coupling orifice that is configured to receive a second coupling member 234, which may be inserted through a lower surface of the second rail and into the lower surface of projection 222. Through second coupling member 234 the movement of first section 210 may be limited.
[0042] Body 224 may be configured to be positioned adjacent to projection and second hinge member 226. Body 224 may have a lower surface that is configured to be positioned adjacent to and flush against a lower surface of the second rail, and have an upper surface that is configured to be covered by an upper surface of the second rail. Body 224 may have a width that is substantially the same as the rail.
[0043] Second hinge member 226 may be configured to extend away from body 224 at an angle. Second hinge member 226 may have a width that is smaller than that of body 224, such that an angled ledge (228) is formed on an inner surface of second hinge member 226 on body 224. An inner surface of second hinge member 226 may include a second rotating member orifice (not shown), wherein the second rotating member orifice is configured to receive a second end of coupling shaft 250. Additionally, inner faces of first hinge member 216 and second hinge member 226 may be positioned adjacent to each other when first light fixture 110 is positioned adjacent to second light fixture 120 and when first light fixture 110 is positioned away from second light fixture 120. The positioning of the inner faces of first hinge member 216 and second hinge member 226 may create a rotational plane that is perpendicular to the positioning of the light bars and in parallel to a central axis of lighting system 100 when first light fixture 110 is positioned away from second light fixture 120. Further, by positioning the rotational plane between the inner faces of first hinge member 216 and second hinge member 226 the possibility of a pinch point hazard may be reduced.
[0044] Coupling shaft 250 may have a first end having a first diameter with a smooth circumference, and a second end having a second diameter with a circumference with ridges, bumps, etc. The first end may be configured to be pressed fit into first rotating member orifice 240, such that the first rail cannot move relative to the first end. The second end of coupling shaft 250 may be configured to be inserted into the second rotating member orifice. Due to the size differences between the second end of coupling shaft 250 and the first end of coupling shaft 250, the second rail may be configured to rotate around coupling shaft 250. This may enable the first light fixture and second light fixture be positioned apart or adjacent to each other. Furthermore, the grooves on the second end of coupling shaft 250 may cause friction against the second section 220 of hinge 130, this may assist in controlling the rotation of lighting system 100.
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[0046] As depicted in
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[0048] Elements depicted in
[0049] As depicted in
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[0051] As depicted in
[0052] Although the present technology has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the technology is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present technology contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.
[0053] Reference throughout this specification to one embodiment, an embodiment, one example or an example means that a particular feature, structure or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present invention. Thus, appearances of the phrases in one embodiment, in an embodiment, one example or an example in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures or characteristics may be combined in any suitable combinations and/or sub-combinations in one or more embodiments or examples. In addition, it is appreciated that the figures provided herewith are for explanation purposes to persons ordinarily skilled in the art and that the drawings are not necessarily drawn to scale.
[0054] The flowcharts and block diagrams in the flow diagrams illustrate the architecture, functionality, and operation of possible implementations of systems, methods, and computer program products according to various embodiments of the present invention. In this regard, each block in the flowcharts or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It will also be noted that each block of the block diagrams and/or flowchart illustrations, and combinations of blocks in the block diagrams and/or flowchart illustrations, may be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
[0055] Lighting system 100 may also be referred to as luminaire 100. Each light fixture 110 and 120 carries light sources, preferably solid state light sources such as light-emitting diodes (LEDs). The light source is utilized to create light or supplement natural light to an area of interest. The light sources are preferably configured to stimulate plant growth, alone or in conjunction with natural light, by emitting a light spectrum that is similar to the sun, or to provide a spectrum that is tailored to the needs of particular plants being cultivated. In preferred embodiments light fixtures 110 and 120 collectively operate light sources, arranged for example on light bars 116, that dissipate 345 Watts, or more, of input power.
[0056] It is observed that in
[0057] As discussed hereinabove referring to
[0058] A coupling element between first light fixture 110 and second light fixture 120 could be configured as a telescoping drawer slide mechanism (not illustrated) to permit translating relative motion with an appropriate spring and frictional engaging element providing retarding moment between the closed (second) mode and the deployed, operational, open (first) mode, but the relative rotary motion as illustrated herein is convenient. Hinge 130 advantageously provides such rotary motion. Luminaire 100 has in some embodiments a weight of about 24 pounds (11.2 kg) or more. Clearance dimensions for frictional coupling shaft 250, or specifications for the internal friction of a friction cartridge 260, are chosen to provide a predetermined retarding moment, e.g. torque, to allow for a slow closing of luminaire 100, thus tending to avoid pinching of fingers or entrapment of an electrical cable, which could more readily occur with the use of conventional simple surface mounted hinges, e.g. similar to door hinges or piano-style hinges that are mounted on a top or side surface otherwise connecting adjacent rails 112, 122. A conventional hinge would also disadvantageously permit rapid slamming of the luminaire halves closed, which due to the luminaire's weight might damage the luminaire or injure an operator. Furthermore, a conventional hinge coupled to an upper or side surface of a channel-shaped rail disadvantageously exposes, especially when the luminaire is in the folded closed position, the wireway and electrical connections inside the frame, which could lessen electrical safety.
[0059] A cableway is defined in some or all hollow rails 112, 114, 122, 124 to receive power cable 266 (see
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[0065] As shown in
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[0067] Hinge body occludes the channel, advantageous in a horticultural luminaire so that moisture or dirt have lesser tendency to enter the channel of the rail.
[0068] In operation, and referring to
[0069] Further details with regard to various considerations concerning the design of hinged, folding lighting fixtures may be found in United States Patent Application Publications US2018/0356048 (Duong) and US2018/0356077 (Duong), the entire contents of each of which is incorporated herein by reference as if fully set forth herein, each of which published Dec. 13, 2018, entitled Systems and Methods for Lighting Fixtures and is assigned to the assignee of the present application. Reference is also made to a press release dated Aug. 28, 2018 (available online at https: //fluence.science/spyder-2-series/ as of July, 2019) by the present assignee announcing the lighting system marketed under the trade designation Spyder-2 series similar to the luminaire depicted in the
[0070] Known lamps having hinges are shown in U.S. Pat. No. 7,766,508 (Villard); U.S. Pat. No. 5,595,441 (McGee); and Patent Publications US2008/0253121 (Chien) and US2017/0307144 (Boomgaarden).
[0071] The following non-limiting reference numerals are used in the specification: [0072] 100 lighting system or luminaire [0073] 110 first light fixture [0074] 112 first rail of first light fixture 110 [0075] 114 second rail of first light fixture 110 [0076] 116 light bar [0077] 120 second light fixture [0078] 122 third rail (of second light fixture 120) [0079] 124 fourth rail (of second light fixture 120) [0080] 130 hinge [0081] 210 first section of hinge 130 [0082] 212 projection of hinge first section 210 [0083] 214 body of hinge first section 210 [0084] 216 first hinge member of hinge first section 210 [0085] 218 angled ledge of first hinge member 216 [0086] 220 second section of hinge 130 [0087] 222 projection of hinge second section 220 [0088] 224 body of hinge second section 220 [0089] 226 second hinge member of hinge second section 220 [0090] 228 second angled ledge (of hinge body 224) section [0091] 232 first coupling member (fastener, e.g. bolt) [0092] 234 second coupling member (fastener, e.g. bolt) [0093] 240 first rotating member orifice [0094] 250 friction coupling shaft [0095] 260 friction cartridge [0096] 262 abutment surface [0097] 264 stop surface [0098] 266 power cable [0099] 268 cable strain relief [0100] 270 power supply module [0101] 272 bracket (power supply-mounting light bar bracket) [0102] 274 threaded nut [0103] 276 cableway in first hinge projection 212 [0104] 278 cableway in second hinge projection 222 [0105] 3112 cable opening in first rail 112 [0106] 3122 cable opening in second rail 122 [0107] 3212 first hinge cableway aperture in first hinge projection 212 [0108] 3222 second hinge cableway aperture in second hinge projection 222 [0109] L longitudinal axis of hinge projection member (see