SMART FERTILIZERS AND METHOD OF MANUFACTURING AND USING THE SAME
20230227378 · 2023-07-20
Assignee
Inventors
- Huan Manh Nguyen (Ho Chi Minh, VN)
- Thuan Minh Huynh (Ho Chi Minh, VN)
- Luong Ngoc Dang (Ho Chi Minh, VN)
- Quoc Binh Minh Phan (Ho Chi Minh, VN)
- Luong Huu Nguyen (Ho Chi Minh, VN)
- Hung My Huynh Nguyen (Ho Chi Minh, VN)
- Chau Giang Thi Nguyen (Ho Chi Minh, VN)
- Nhan Van Truong (Ho Chi Minh, VN)
- Noa Uy Pham Do (Ho Chi Minh, VN)
- Kim Ngan Thi Nguyen (Ho Chi Minh, VN)
Cpc classification
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Smart fertilizers and method of using and manufacturing are provided that include nanocarbon solution mixed with nanocomposite hydrogels at predetermined percentage weight or volume ratio (% w/w or % v/v). The resulted smart fertilizers are characterized in biosensors for detecting electricity conductance (EC) and/or pH degree of the surrounding soil caused by the release of ATPase H.sup.+ from the plant roots and in bioactuators for chemically reacting with the surrounding hydron ions to release the nutrients once the biodetectors detect the stimuli conditions.
Claims
1. A smart fertilizer capable of biosensing pH of surrounding soil and bioactuating to release fertilizers into said surrounding soil, comprising: a vegetable oil having a first percentage weight (% w); a solvent having a second percentage weight (% w); a nanocarbon material having a third percentage weight (% w); and a nanocomposite hydrogel having a fourth percentage weight (% w).
2. The smart fertilizer of claim 1 wherein said vegetable oil is a linseed oil.
3. The smart fertilizer of claim 1 wherein said vegetable oil is a soybean oil.
4. The smart fertilizer of claim 1 wherein said vegetable oil is a sunflower oil.
5. The smart fertilizer of claim 1 wherein said solvent is methanol.
6. The smart fertilizer of claim 1 wherein said solvent is ethanol.
7. The smart fertilizer of claim 1 wherein said solvent is acetone.
8. The smart fertilizer of claim 1 wherein said nanocarbon material is a carbon nanotube characterized by a plurality of nanotubes having a diameter ranged from 3 nm to 50 nm, by a plurality of layers ranged from 3 to 45 layers, and by a carbon content of at least 95%.
9. The smart fertilizer of claim 1 wherein said nanocarbon material is a graphene sheet characterized by having a carbon content of at least 95%, a surface area ranged from 5 to 150 m.sup.2/g, at least 3 to 20 layers; wherein each layer has a thickness ranged from 5 nm to 100 nm.
10. The smart fertilizer of claim 1 wherein said nanocarbon material is nano carbon particle having a particle size ranged from 300 nm to 600 nm, preferably 400 nm to 550 nm.
11. The smart fertilizer of claim 1 wherein first percentage weight (% w) is between 0.5% to 5%, said second percentage weight (% w) is between 94% to 99%, and said third percentage weight is between 0.005% to 1%.
12. A method of manufacturing smart fertilizers, comprising: heating at a temperature of 25° C. to 35° C. and stirring at a speed of 100 rpm to 500 rpm a mixture of vegetable oil having a first percentage weight (% w) and a solvent having a second percentage weight (% w) for 1 hour to 2 hours; dispersing nanocarbon material having a third percentage weight in said mixture using an ultrasonic proble having an electrical power of 2000 watts operated at a speed of 300 rpm for a duration from 3 minutes to 2 hours and at a temperature from 25° C. to 35° C.; mixing said mixture with a nanocomposite hydrogel having a fourth percentage weight (% w/) and water so that said nanocomposite hydrogel is in a liquid form; and mixing said nanocomposite hydrogel and functionalized nano carbon solution with a fertilizer having a fifth percentage weight (% w).
13. The method of claim 12 wherein said vegetable oil is selected from a linseed oil, a soybean oil, and a sunflower oil; wherein said first percentage weight is 0.5% to 5%.
14. The method of claim 12 wherein said solvent is selected from methanol, ethanol, and acetone; wherein said second percentage weight is 94% to 99%.
15. The method of claim 12 wherein said nanocarbon material is a carbon nanotube characterized by a plurality of nanotubes having a diameter ranged from 3 nm to 50 nm, by a plurality of layers ranged from 3 to 45 layers, and by a carbon content of at least 95%; wherein said third percentage weight is 0.005% to 1%.
16. The method of claim 12 wherein said nanocarbon material is a graphene sheet characterized by having a carbon content of at least 95%, a surface area ranged from 5 to 150 m.sup.2/g, at least 3 to 20 layers; wherein each layer has a thickness ranged from 5 nm to 100 nm.
17. The method of claim 12 wherein said nanocarbon material is nano carbon particle having a particle size ranged from 300 nm to 600 nm, preferably 400 nm to 550 nm.
18. The method of claim 12 wherein said first percentage weight (% w) is between 0.5% to 5%, said second percentage weight (% w) is between 94% to 99%, and said third percentage weight is between 0.005% to 1%.
19. A method of using a smart nanocarbon fertilizer, comprising: (a) preparing a nanocarbon solution comprising a vegetable oil having a 0.5% to 5% percentage weight (% w), a solvent having a 94% to 99% percentage weight (% w); and a nanocarbon material having a 0.005% to 1% percentage weight (% w); wherein said vegetable oil is selected from linseed oil, soybean oil, and sunflower oil; wherein said solvent is selected from methanol, ethanol, and acetone; wherein (b) frying a fertilizer in a rotating pan tilt at an angle of 30° to 60°, rotating at a speed of 10 to 50 rpm and at a temperature from 40° C. to 60° C.; wherein said fertilizer has a 10% to 30% percentage weight (% w); (c) mixing said nanocomposite material with said nano carbon solution; (d) spraying said nanocarbon solution and said nanocomposite hydrogel onto said fertilizer at a speed of 0.6-1.8 liter per hour to obtain a mixture of functionalized nanocarbon solution; and (e) mixing said functionalized nano carbon solution with nanocomposite hydrogel (f) drying said functionalized nanocarbon solution at 80° C. for 6 to 24 hours.
20. The method of claim 19 further comprising: (g) distributing said smart fertilizer into surrounding soil; (h) detecting pH of said surrounding soil; (i) if said pH of said surrounding soil is less than a predetermined pH, collapsing said nanocomposite hydrogel to release said fertilizer; and (j) if said pH of said surrounding soil is greater or equal to said predetermined pH, continuing to retain said fertilizer inside said nanocomposite hydrogel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
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[0020]
[0021]
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[0026]
DETAILED DESCRIPTION OF THE INVENTION
[0027] Reference will now be made in detail to the preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in conjunction with the preferred embodiments, it will be understood that they are not intended to limit the invention to these embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description of the present invention, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be obvious to one of ordinary skill in the art that the present invention may be practiced without these specific details. In other instances, well-known methods, procedures, components, and circuits have not been described in detail so as not to unnecessarily obscure aspects of the present invention.
[0028] One embodiment of the invention is now described with reference to
[0029] At step 101, a nanocarbon is functionalized. In many aspects of the present invention, a nanocarbon is first selected, which is characterized by average tube diameter ranging from 3 nm to 50 nm, number of layers from 3 to 45, carbon content from at least 95%. In other aspects, graphene sheets with surface area from 5 to 150 m.sup.2/g, 3 to 20 layers, each layer thickness from 5 to 100 nm, and carbon content of at least 95%. The selected nanocarbon having a first predetermined percentage weight or volume is first functionalized by mixing with organic solvent having a second predetermined percentage weight or volume (% w/w or % v/v) and vegetable oils having a third predetermined percentage weight or volume (% w/w or % v/v). Then, organic solvents selected from a group of methanol, ethanol, and acetone is selected at a predetermined percentage weight or volume of 94% to 99%. Vegetable oils selected from linseed oils, soybean oil, and sunflower oil is selected having a predetermined percentage weight or volume of 0.5 to 5%. Step 101 is performed in order to functionalize the selected nanocarbon solution, preventing the nanocarbon materials from bundling up or clustering and rendering them to work well with various chemical functional groups, thus increasing nutrient use efficiency (NUE) of the smart fertilizers.
TABLE-US-00001 TABLE 1 Ingredients of Nanocarbon Solution No. Ingredients Standards 1 Nano carbon (1) Nano carbon with average tube diameter solution (0.005 to from 3 nm to 50 nm, 3-45 layers, carbon 1 5 (w/w or v/v) content of at least 95%; (2) Graphene sheet: Surface área from 5 to 150 m.sup.2/g, 3-20 layers, thickness of each layer from 5 to 100 nm, and carbón content is at least 95%. 2 Veggetable Oils Selected from linseed oils, soybean oils, and 0.5 to 5% (w/w or sunflower oils. v/v) 3 Organic solvents Selected from methanol (CH.sub.3OH), ethanol 94% to 99% (w/w (C.sub.2H.sub.5OH), and acetone (C.sub.3H.sub.6O) or v/v)
[0030] Next, at step 102, a nonocomposite hydrogel is fabricated. In many aspects of the present invention, segmented copolymer polyethylene glycol (PEG) is first obtained by purchasing from Merck. Segmented copolymer and functionalized nanocarbon (fn-NC) were used to prepare the nanocomposite hydrogels at four different nanocarbon contents (0.5, 1.5, 3, and 6 wt % relative to the weight of PEG). In order to embed functionalized nanocarbon homogeneously within the polymer network, the following steps are performed: typically, 0.5 wt % fn-NC sample was prepared by dispersing 1.5 mg of functionalized nanocarbon (fn-NC) in 0.8 mL water and sonication at room temperature for 2 hours. PEG copolymer was dissolved in acetone. Next, the aqueous solution of functionalized nanocarbon was added to the acetone solution of PEG and the resulting blend was mixed thoroughly. Additional water was added, until a liquid gel was formed. At this point, functionalized nanocarbon solution were completely absent from the liquid and incorporated in the liquid gel phase. After blending, the liquid gel was kept in a large amount of deionized water for a day, with water changed several times in order to remove the remaining acetone. In other aspects of the present invention, calcium cross-linked alginate (Ca-Alg) or Bairum alginate (Ba-Alg) are used.
[0031] Continuing with step 102, Ca-Alg or Ba-Alg can be easily synthesized in the macroscale level by dropping an alginate solution to a cation-containing aqueous solution that leads to spherical hydrogel beads. Micro- and nano-Alg hydrogels can be obtained by reactions in water-in-oil-in-water emulsions or using microfluidic devices. Ca-Alg hydrogel has been as well electrodeposited on an electrode surface based on the pH-dependent solubility of CaCO3. The hydrogel morphology and shape can be easily tuned to fulfill its intended application.
[0032] At step 103, the nanocomposite hydrogel is dried. Step 103 is implemented by drying in an oven at 40° C. for 24 hours.
[0033] At step 104, fertilizers of choice is selected to mix with the nanocomposite hydrogel to obtain the smart fertilizers. In various aspects of the present invention, the selected fertilizer is placed in a rotating pan inclined at angle between 30° to 60° rotated at a speed between 10-50 rpm. The inclined pan is heated up between 40° to 60° celcius. The nanocarbon solution obtained from step 101 is sprayed onto the fertilizer at a speed of 0.6 to 1.8 liters/hour until the percentage weight or volume (% w/w or % v/v) of nanocarbon solution to fertilizer between 10% to 30% is reached.
[0034] After the mixing of the selected fertilizer and nanocarbon solution is completed, i.e. satisfying the spraying rate and the predetermined percentage of weight or volume ratio (% w/w or % v/v), the final product is dried again at a predetermined temperature and a predetermined time period to achieve the smart fertilizer of the present invention. In many aspects of the present invention, the predetermined temperature is 80° C. and the optimal drying time is 6 to 24 hours.
[0035] The process 100 disclosed above achieved the following objectives of the present invention:
[0036] Developed a simple and cost effective formulation of smart fertilizer that are eco-friendly, high NUE, and applicable to different types of fertilizers. Within the context of the present invention, high NUE means delivering nutrients according to plants uptakes without loosing nutrients to the environment, and other harmful environmental
[0037] Next referring to G. 2, a process 200 of manufacturing a nano carbon solution functionalized with various fertilizers to produce smart fertilizers is presented. In some implementations, process 200 is used to prepare a functionalized nanocarbon solution. In this instant, the nanocarbon solution is ready to be mixed with a diverse type of fertilizers such as urea, potassium, nitrogen, and phosphor (KNP).
[0038] At step 201, a selected organic oil having a first predetermined percentage weight or volume (% w/w or % v/v) is heated up to a first predetermined temperature. In various aspects of the present invention, step 201 is implemented with organic oil selected from linseed oils, soybean oils, and sunflower oils having the first predetermined percentage weight or volume of 0.9 to 2.9% w/w or v/v.
[0039] At step 202, organic solvents having a second predetermined percentage weight or volume (% w/w or % v/v) is added to the organic oil in step 201 by stirring at a predetermined stirring speed. The organic solvents are selected from a group of methanol (CH.sub.3OH), ethanol C.sub.2H.sub.5OH), and acetone (C.sub.3H.sub.6O) having second predetermined percentage weight or volume (% w/w or v/v) of 94% to 95%. The mixture is heated and stirred at the same time at the temperature of 25° C. to 35° C. from 1 to 2 hours. The stirring speed is between 100 rpm to 500 rpm. In preferred aspect of the present invention, the stirring speed is 300 rpm at the temperature from 25° C. to 35° C. from 1 to 2 hours.
[0040] At step 203, the selected nanocarbon materials having a third predetermined percentage weight or volume (% w/w or v/v) is dispersed to the mixture in step 202 at a predetermined dispersing rate to obtain the functionalized nanocarbon (fn-NC) solution. Step 203 is implemented by an ultrasonic probing with 2,000 watts power at room temperature and for 3 to 30 minutes, depending on the total volume of the functionalized nanocarbon (fn-NC) solution. The functionalized nanocarbon (fn-NC) solution is selected in accordance with Table 1 above with a predetermined percentage weight or volume of 0.005 to 1 5% w/w or v/v. In various embodiments of the present invention, titanium oxide nano carbon material (TiO.sub.2) is selected due to their superior hydrophilicity and capillarity.
[0041] At step 204, a nanocomposite hydrogel is obtained and mixed with the functionalized carbon nanotute. In many aspects of the present invention, segmented copolymer polyethylene glycol (PEG) is first obtained by purchasing from Merck. Segmented copolymer and functionalized nanocarbon (fn-NC) were used to prepare the nanocomposite hydrogels at four different nanocarbon contents (0.5, 1.5, 3, and 6 wt % relative to the weight of PEG). In order to embed functionalized nanocarbon homogeneously within the polymer network, the following steps are performed: typically, 0.5 wt % fn-NC sample was prepared by dispersing 1.5 mg of functionalized nanocarbon (fn-NC) in 0.8 mL water and sonication at room temperature for 2 hours. PEG copolymer was dissolved in acetone. Next, the aqueous solution of functionalized nanocarbon was added to the acetone solution of PEG and the resulting blend was mixed thoroughly. Additional water was added, until a liquid gel was formed. At this point, functionalized nanocarbon solution were completely absent from the liquid and incorporated in the liquid gel phase. After blending, the liquid gel was kept in a large amount of deionized water for a day, with water changed several times in order to remove the remaining acetone. In other aspects of the present invention, calcium cross-linked alginate (Ca-Alg) or Bairum alginate (Ba-Alg) are used.
[0042] In many aspects of the present invention, step 204 is realized by ionotropic alginate hydrogels such as Ca-Alg or Ba-Alg. The synthesis of these ionotropic alginate hydrogels are simple and well-known in the arts, thus it is not discussed in details in the present disclosure. Basically, CA-Alg or Ba-Alg can be easily synthesized in the macroscale level by dropping an alginate solution to a cation-containing aqueous solution that leads to spherical hydrogel beads. Micro and nano alginate hydrogels can be obtained by reactions in water-in-oil-in water emulsions or suing microfluidic devices. In other aspects of step 204, nanocomposite hydrogels synthesized from PEG and nano carbons are used.
[0043] Next, at step 205, a selected fertilizer containing necessary nutrients to plants is dried. In many aspects of the present invention, step 205 is implemented by drying the selected fertilizer in a frying pan tilted at 30° to 60°, rotated at 10 to 50 rpm, and heated between 40° C. to 60° C. so that the selected fertilizer is completely submerged in the nanocarbon solution.
[0044] At step 206, the fertilizer is mixed with the functionalized nanocarbon solution and nanocomposite hydrogel obtained from step 204 and 205 respectively. The mixing of step 206 is achieved by using an electrical sprayer at a speed of 0.6 to 1.8 liters of functionalized nanocarbon solution per hour until the ratio of functionalized nanocarbon solution to the selected fertilizer is reached 10 to 30% w/w or v/v.
[0045] At step 207, the smart fertilizers are dried for a sixth predetermined time period and for a fourth predetermined temperature. In many aspects of the present invention, the predetermined temperature is 80° C. and the optimal drying time is 6 to 24 hours.
[0046] Next referring to
[0047] At step 301, nanocarbon-based smart fertilizers having biosensing and bioactivating capabilities are obtained. Please refer to method 100 and method 200 above for the implementation of step 301. It is noted that within the scope of the present invention, the preset amount of endogeneous stimuli such as pH, electrical conductivities, biomolecules, or salinities H+ ATPase are set depending on the types of soils and plants. The preset pHa will be set accordingly for the smart fertilizers to be effective because each type of plants and soils have different endogeneous stimuli.
[0048] At step 302, the smart fertilizers having biosensing and bioactivating capabilities are distributed evenly in soil and plants that need to be fertilized.
[0049] At step 303, the stimuli such as pH of the surrounding soil is detected. Nanocomposite hydrogels are stable in a wide-range of pH<10, but they change structures at pH<pKa due to protonation of the carboxylic groups of the alginate backbone. The protonation of the carboxylic groups changes the gelation since the gel can no longer be supported by electrostatic interactions. As a result, the gel will be sustained by hydrogen bonding between hydroxyl and carboxylic groups of the Nanocomposite hydrogels. Along with pH, other environmental ionic strengths also play an important role on the gel stability. Since the nanocomposite hydrogel is supported by weak electrostatic interactions, the presence of high concentrations of monovalent ions, such as Na+, will promote leakage of cross-linker ions, process that is accompanied by the entrance of water. As a result, the gel can swell and eventually, when not enough cross-linker ions are available for cross-linking, the gel collapses.
[0050] At step 304, if the pH stimuli is less than the threshold level, the gel of the smart fertilizer that hold the nutrients or fertilizers collapse and step 305 is performed. Otherwise the gels are still intact holding the release of the fertilizers or nutrients. As such step 303 is repeated until plants release signals for nutrients.
[0051] At step 305, fertilizers are slowly delivered to the plants by virtue of the functionalized nano carbon solution and by the collapse of the protecting gels. In many aspects of the present invention, step 305 is enhanced in the presence of cross-linker cation chelating agents, such as citrate and phosphate. Other smart materials such as Ca-Alg and Ba-Alg are characterized for being electrochemically inactive, fully transparent, very stable and highly porous. They become excellent matrixes for developing “smart” materials in which the “smart” or stimuli-responsiveness of the device is granted by other components, such as responsive polymers, enzymes, or nanoparticles that can be encapsulated or functionalized within the alginate hydrogel.
[0052] Next referring to
[0053] A diagram 402 illustrates the chemical formulae for (CH.sub.3OH), ethanol C.sub.2H.sub.5OH), and acetone (C.sub.3H.sub.60) respectively. These are excellent solvents which can be used to remove unwanted micro impurities from the nano carbon materials. These solvents act to prepare the nano carbon materials to open up the pores and prevent the nano carbon materials from bundling up. Please see step 102, 202, and 302.
[0054] A nano carbon material 411 is selected according to percentage weight or volume (% w/w or % v/v), heated up, and stirred (sonification) according to Table 1 and step 101, step 201, and step 301 above. Afterwards, nano carbon material 411 is functionalized according to process 200 and become nano carbon solution 412 with carboxylic acid (—COOH) attached to ft. Functionalization within the scope of the present invention means that the nano carbon materials are prepared without impurities, larger pore volume, and without bundling up, ready to be used with fertilizers. In many aspects of the present invention, the nano carbon solution selected is titanium oxide multi-walled nano carbon solution (TiO.sub.2).
[0055] Nano carbon solution 412 of step 203 is undergone process 200 which is mixed with nanocomposite hydrogels at the rate and percentage weight as specified in process 200 to produce smart fertilizer 410 which contain a coating 421, a nanocomposite hydrogel interior 423, a nanocomposite hydrogel exterior 422, a polymer 431, a fertilizer 432 such as urea, DAP, and potassium. The manufacturing and the improved characteristics of nano carbon solution 411 are shown in Examples 1-5 and Tables 2-4 below. Coating 21 are polycations functioning as additional barrier to prevent leakage, increase stability for different functional groups. Nanocomposite hydrogel exterior 421 macroscopically solid, is negatively charged functioning to control mass transport retain the fertilizer payload, Nanocomposite hydrogel interior 422 is 99% liquid functioning as catalysis by liquid like diffusion, Nano carbon solution 411 functioning as scaffolding responding for holding and slow delivery of fertilizer 432. Polymer 431 contained with nanocomposite hydrogels acts to support the scaffolding of nanocarbon 411 that deceases porosity and the de-gelation responsive behavior of the smart fertilizer 420. Surface functionalization 412 which contains carboxylic groups. The protonation of the carboxylic groups changes the gelation since the gel can no longer be supported by electrostatic interactions. As a result, the gel will be sustained by hydrogen bonding between hydroxyl and carboxylic groups of the Nanocomposite hydrogels. Along with pH, other environmental ionic strengths also play an important role on the gel stability. Since the nanocomposite hydrogel is supported by weak electrostatic interactions, the presence of high concentrations of monovalent ions, such as Na+, will promote leakage of cross-linker ions, process that is accompanied by the entrance of water. As a result, the gel can swell and eventually, when not enough cross-linker ions are available for cross-linking, the gel collapses.
Example 1: Nanocarbon (Graphene) Production with Heated Linseed Oils
[0056] In this example, a nanocarbon solution as described in process 200 is functionalized with heated linseed oil was prepared by the following procedure.
[0057] Acetone purchased from Xilong in China was used with heated linseed oil purchased from Furniture Clinic in UK to functionalize the graphene. The 99 gram of acetone and 0.9 gram of heated linseed oil were mixed together by stirring at a speed of 300 rpm and at a temperature of 30° C. for an hour. See step 101 and step 201. Then 0.1 gram of graphene with 10 to 20 layers was added to the linseed-acetone solution using a 2000 Watts ultrasonic proble for five minutes at room temperature to obtain the nano carbon solution with an average particle size of 400 nm. See step 102 and step 202 above.
Example 2: Functionalizing Nano Carbon Solution with Heated Linseed Oils
[0058] In this example, a nanocarbon solution as described in process 200 is functionalized with heated linseed oil was prepared by the following procedure.
[0059] Acetone purchased from Xilong in China was used with heated linseed oil purchased from Furniture Clinic in UK to functionalize the nano carbon solution. The 99 gram of acetone and 0.9 gram of heated linseed oil were mixed together by stirring at a speed of 300 rpm and at a temperature of 30° C. for an hour. See step 101 and step 201. Then 0.1 gram of nanocarbon solution with 30 to 50 layers was added to the linseed-acetone solution using the 2000 Watts ultrasonic proble for five minutes at room temperature to obtain the nano carbon solution with an average particle size of 600 nm, See step 102 and step 202 above.
Example 3: Preparing Nanocomposite Hydrogels
[0060] A nonocomposite hydrogel was fabricated. In many aspects of the present invention, segmented copolymer polyethylene glycol (PEG) was first obtained by purchasing from Merck. Segmented copolymer and functionalized nanocarbon (fn-NC) were used to prepare the nanocomposite hydrogels at four different nanocarbon contents (0.5, 1.5, 3, and 6 wt % relative to the weight of PEG). In order to embed functionalized nanocarbon homogeneously within the polymer network, the following steps are performed: typically, 0.5 wt % fn-NC sample was prepared by dispersing 1.5 mg of functionalized nanocarbon (fn-NC) in 0.8 mL water and sonication at room temperature for 2 hours. PEG copolymer was dissolved in acetone. Next, the aqueous solution of functionalized nanocarbon was added to the acetone solution of PEG and the resulting blend was mixed thoroughly. Additional water was added, until a liquid gel was formed. At this point, functionalized nanocarbon (fn-NC) were completely absent from the liquid and incorporated in the liquid gel phase. After blending, the liquid gel was kept in a large amount of deionized water for a day, with water changed several times in order to remove the remaining acetone. In other aspects of the present invention, calcium cross-linked alginate (Ca-Alg) or Bairum alginate (Ba-Alg) are used.
[0061] Ca-Alg or Ba-Alg was synthesized in the macroscale level by dropping an alginate solution to a cation-containing aqueous solution that led to spherical hydrogel beads. Micro- and nano-Alg hydrogels could obtained by reactions in water-in-oil-in-water emulsions or using microfluidic devices. Ca-Alg hydrogel has been as well electrodeposited on an electrode surface based on the pH-dependent solubility of CaCO3. The hydrogel morphology and shape were tuned to fulfill their intended experiments.
Example 4: Preparing Smart Urea Fertilizers with Nanocarbons
[0062] In this example; a smart urea nano carbon fertilizer as described in process 200 was manufactured by the following procedure.
[0063] The urea fertilizer obtained from the Ca Mau Fertilizer company in Vietnam was obtained and stirred in a rotating pan at a speed of 30 rpm. The pan was inclined at 45° and heated to the temperature of 50° C. See step 201. Then, the functionalized nano carbon (fn-NC) solution from either Example 1 or Example 2 above was added with the mass ratio between nano carbon solution and urea fertilizer of 1/10 or 10% w/w. Then the mixture is mixed with using the nanocomposite hydrogel obtained from Example 3 using an electrical sprayer at a speed of 0.6 to 1.8 liters of functionalized nanocarbon solution per hour until the ratio of functionalized nanocarbon solution to the selected fertilizer is reached 10 to 30% w/w or v/v. See step 206. Finally, the urea-nano carbon solution was dried at 80° C. for 12 hours to obtain the smart urea fertilizer. See step 207.
Example 5: Preparing Smart Dap Fertilizers
[0064] In this example, nano carbon DAP fertilizer was manufactured as described in process 300 by the following procedure.
[0065] DAP fertilizer with DAP type 46% obtained from Binh Dien company in Vietnam was stirred in a rotating pan at a speed of 30 rpm. The pan was inclined at 45° and heated to the temperature of 50° C. Celcius. See step 201, Then, the nano carbon solution from either Example 1 or Example 2 above was added with the mass ratio between nano carbon solution and urea fertilizer of 1/10 or 10% w/w. See step 202. Finally, the urea-nano carbon solution was dried at 80° C. for 12 hours to obtain the smart DAP fertilizer. See step 203. Then the mixture is mixed with using the nanocomposite hydrogel obtained from Example 3 using an electrical sprayer at a speed of 0.6 to 1.8 liters of functionalized nanocarbon solution per hour until the ratio of functionalized nanocarbon solution to the selected fertilizer is reached 10 to 30% w/w or v/v. See step 206. Finally, the urea-nano carbon solution was dried at 80° C. for 12 hours to obtain the smart urea fertilizer. See step 207.
Example 6: Preparing Smart Potassium (K) Fertilizers
[0066] In this example, potassium nano carbon fertilizer was manufactured as described in process 300 by the following procedure.
[0067] Potassium fertilizer of type K20 61% obtained from Phu My Fertilizer company in Vietnam was stirred in a rotating pan at a speed of 30 rpm. The pan was inclined at 45° and heated to the temperature of 50° C. Celcius. See step 201. Then, the nano carbon solution from either Example 1 or Example 2 above was added with the mass ratio between nano carbon solution and the potassium fertilizer of 1/10 or 10% w/w. See step 202. Finally, the potassium nano carbon solution was dried at 80° C. for 12 hours to obtain the smart potassium nano carbon fertilizer. See step 203. Then the mixture is mixed with using the nanocomposite hydrogel obtained from Example 3 using an electrical sprayer at a speed of 0.6 to 1.8 liters of functionalized nanocarbon solution per hour until the ratio of functionalized nanocarbon solution to the selected fertilizer is reached 10 to 30% w/w or v/v. See step 206. Finally, the urea-nano carbon solution was dried at 80° C. for 12 hours to obtain the smart urea fertilizer. See step 207.
Smart Fertilizers Water Solubility Experiments
[0068] In this experiment, the water solubility and the concentration of NPK of the smart fertilizers obtained from Examples 3,4, and 5 (Urea, DAP, and potassium) of the present invention were studied and compared with commercially available fertilizers.
[0069] The experiments were performed in the following steps
[0070] Step 1: Distilled water of the equal volume of 40 mL were used in two cups.
[0071] Step 2: Obtaining regular urea, DAP, and potassium fertilizers each having a weight of 1.5 g was poured into one cup of distilled water above. Urea, DAP, and potassium smart fertilizers obtained in Examples 3,4, and 5 above in accordance with process 200 and process 300 having the same weight of 1.5 g was poured into the second cup of distilled water.
[0072] Step 3: Observed and record the time of complete dissolution of the two types of fertilizers under test from the two cups of distilled water. The nitrogen content according to TCVN 2620-2014, the potassium content according to TCVN 8562-2010, and potassium content according to TCVN 8563-2010 were also observed and recorded in the following Tables.
TABLE-US-00002 TABLE 2 Water Solulibity and Nutrient Contents of Urea Fertilizers Time of Nutrient Complete Content in Fertilizer Soluble Water After Sample Contents in Water Dissolution Sample 0 Regular Urea 5 minutes 1.67% kl Fertilizer Sample 1 Smart Urea Fertilizer 15 minutes 0.26% kl of Process 100, 200, and 300 and Implemented as specified in Example 1 Sample 2 Smart Urea Fertilizer 7 minutes 1.26% kl of Process 100, 200, and 300 and Implemented as specified in Example 1
TABLE-US-00003 TABLE 3 Water Solulibity and Nutrient Contents of DAP Fertilizers Time of Nutrient Complete Content in Fertilizer Soluble Water After Sample Contents in Water Dissolution Sample 0 Regular DAP 2 hours 0.97% kl Fertilizer Sample 1 Smart DAP Fertilizer 4 hours 0.05% kl of Process 100, 200, and 300 and Implemented as specified in Example 1 Sample 2 Smart DAP Fertilizer 2 hours 0.6% kl of Process 100, 200, 30 minutes and 300 and Implemented as specified in Example 2
TABLE-US-00004 TABLE 4 Water Solulibity and Nutrient Contents of Potassium Fertilizers Time of Nutrient Complete Content in Fertilizer Soluble Water After Sample Contents in Water Dissolution Sample 0 Regular potassium 1 hour and 1.92% kl Fertilizer 30 minutes Sample 1 Smart potassium 3 hours 0.36% kl Fertilizer of Process 100, 200, and 300 and Implemented as specified in Example 1 Sample 2 Smart potassium 2 hours 1.5% kl Fertilizer of Process 100, 200, and 300 and Implemented as specified in Example 1
[0073] From the experiment and results above, urea, DAP, and potassium fertilizers coated with nano carbon solution according to process 100, 200, and 300 of the present invention have slower water solubility than the corresponding regular fertilizers available in the market. In addition, the nutrient contents of the smart fertilizers of the present invention detected in the water of test cup were lower than those of the corresponding regular fertilizers without being treated with the nano carbon solutions of the process 200 of the present invention.
[0074] Next, referring to
Experiments on Nutrient Release Behaviors, Performances, and NPK Nutrients Mobilities of Different Fertilizers Including the Smart Fertilizers Having Biosensor and Bioacutator Capabilities.
Example 7: Nutrient Release Behaviors
[0075] These experiments were a cooperation between Can Tho University and the Vietnam Petroleum institution).
[0076] These experiments were performed and analyzed at room temperature in the Laboratory of Chemistry, Physics, and Soil Fertility, Department of Soil Science, Faculty of Agriculture, Can Tho University.
[0077] The soil for these experiments was collected (0-20 cm) in Thuan Hung Ward, Thot Not District, Can Tho Province. The sample belongs the alluvial soils along riverbanks and they have some basic properties shown in Table 5 below.
TABLE-US-00005 TABLE 5 Various Tests for Three Different Fertilizers Standards Unit Values Evaluation pHe — 4.96 Average Sour ECe mS/cm 0.62 Not salty CEC meq/100 g 17.1 Average Phosphor Total % P.sub.2O.sub.5 0.46 Rich in P HC Materials % C 2.64 Low Relative K.sup.+ meq K.sup.+/100 g 0.83 High Relative Ca.sup.2+ meq Ca.sup.++/100 g 7.84 High
[0078] After collection, the soil was removed of any garbage, roots, and plants residues. It was cleaned and filtered using a 2.0 mm rails to achieve uniform size. Every 200 gram of this soil was stored in a plastic container. 40 ml of distilled water was added to each plastic container. Then, the hydrated soil was left overnight so that the water could thoroughly filtrate the soil. Then the wet soil is mixed again and 10 mL of water was added until the moisture inside the plastic contain reached 30-30% by weight. The plastic containers were closed tightly to trap the water inside, avoiding evaporation of the water.
[0079] The Camau translucent bead fertilizer manufactured by the Ca Mau Petroleum Fertilizer Company has the nitrogen content of 46.3% was selected. Smart fertilizer of the present manufactured by the Vietnam Petroleum Institute (VPI). The smart fertilizers were selected with synthesized in the VPI lab with a nitrogen content of 46%. The outer layer of nanocomposite film was less than 1% for each pellet. Please refer to
TABLE-US-00006 TABLE 6 Test Samples on Different Soil Subjects Test Trials Description of Soil Subject Notes NT1 1. Alluvial Soil Without Urea Fertilizer Soil without Fertilizer NT2 2. Alluvial Soil with Camau Translucent Content: 46.3% Beads Fertilizers Nitrogen (N) NT3 3. Alluvial Soil with Smart Fertilizer Conent 46.0% Nitrogen (N)
[0080] Soils in the plastic containers with the same 30-33% moisture suitable for cultivation of different plants determined by field hydrolysis were used for these experiments. The urea pellets were selected to have uniform 2-4 mm in size and weight of 220 mg/200 g of fertilizer with about 6-8 pellets of each type of fertilizers. This amount of N urea is three times higher than that of 150 kg of N/ha that farmers use in the Mekong Delta. The pellets including smart fertilizers 420 described above were burred in the plastic containers containing the moist alluvial soils described above to the depth of 2 mm. Then these plastic containers were tightly lidded to avoid evaporation of water moisture. The plastic containers were numbered and recorded the time of test. Then, these plastic containers were kept in a dark areas in a incubator or the like at room temperature between 27-32° C. The humidity inside each plastic container was constantly checked to keep the moisture at 30-33% at all times.
[0081] The soil samples in numbered plastic containers were collected in two phases. Phase 1: immediately after the first day of fertilizer distribution as described in step 301 above. This is also known as transient responses of different fertilizers. In phase 1, the soil samples were collected at 15 minutes, 30 minutes, 120 minutes, 240 minutes, and 360 minutes. Phase 2: time duration was determined to be 0 day, 1 day, 2 days, 3, days, 5 days, 7 days, 14 days, 21 days, and 28 days after distribution of step 301. At each sampling period, the soils in different plastic containers were thoroughly mixed and weighed again in accordance to a fixed procedure. Particularly, for plastic containers that contain slow-released fertilizers, any remaining nanocarbon layers in black colors were removed before samples were taken and mixing. Phase 2 is known as the steady-state responses of the fertilizers.
[0082] Standards for Analyses and Evaluation of the Fertilizers.
[0083] The standards for analyses and evaluation were carried out in Phase 1 and Phase 2 described above included the pH of soils, Electricity Conductance or Salinity, Amount of N Urea in Soils for transient and steady-state responses.
[0084] The following analyses were studied among different fertilizers.
[0085] The Changes in pH of the Soils
TABLE-US-00007 TABLE 6 Changes in the pH of the Soils Amount of urea-N (mg/kg) Soil Samples Day 0 Day 1 Day 2 Day 3 Day 5 1. Soil Without Fertilizer 6.47 ± 0.21 5.77 ± 0.41 5.95 ± 0.09 6.04 ± 0.24 6.32 ± 0.12 2. Soil with Camau Translucent 6.47 ± 0.10 6.12 ± 0.04 6.27 ± 0.17 6.65 ± 0.09 6.36 ± 0.25 Fertilizer Beads (N CaMau) 3. Smart Fertilizer 420 6.44 ± 0.12 5.98 ± 0.10 6.04 ± 0.03 6.54 ± 0.14 6.53 ± 0.12 Day 7 Day 14 Day 21 Day 28 1 .Soil Without Fertilizer 6.14 ± 0.07 5.75 ± 0.30 5.46 ± 0.10 5.59 ± 0.05 2. Soil with Camau Translucent 6.52 ± 0.18 6.54 ± 0.05 5.70 ± 0.10 5.37 ± 0.07 Fertilizer Beads (N CaMau) 3. Smart Fertilizer 420 6.65 ± 0.00 6.30 ± 0.12 5.71 ± 0.10 5.43 ± 0.11 Notes: ± standard deviation, n = 3
[0086] Referring now to
[0087] Changes in Salinity of Soils (EC1:2.5) after the Distribution of Fertilizers in Different Plastic Containers
TABLE-US-00008 TABLE 8 Changes in Salinities of Soils Amount of Nitrogen in Urea -N (mg/kg) Soil Samples Day 0 Day 1 Day 2 Day 3 Day 5 1. Standard Soil (Soils without 0.31 ± 0.02 0.28 ± 0.01 0.28 ± 0.01 0.29 ± 0.01 0.30 ± 0.02 urea) 2. Soil with Camau Translucent 0.29 ± 0.00 0.30 ± 0.01 0.30 ± 0.01 0.31 ± 0.00 0.35 ± 0.01 Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 0.31 ± 0.04 0.31 ± 0.00 0.30 ± 0.01 0.32 ± 0.00 0.34 ± 0.01 Day 7 Day 14 Day 21 Day 28 1. Standard Soil (Soils without 0.32 ± 0.02 0.37 ± 0.00 0.37 ± 0.00 0.38 ± 0.01 urea) 2. Soil with Camau 0.45 ± 0.01 0.80 ± 0.02 1.09 ± 0.02 1.19 ± 0.03 Translucent Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 0.45 ± 0.01 0.79 ± 0.04 1.01 ± 0.03 l.14 ± 0.01 Notes: ± standard deviation, n = 3
[0088] Referring to
[0089] Propensities of Nitrogen-Urea Release Results
TABLE-US-00009 TABLE 9 Transient Responses of Nitrogen Urea Release Amount of urea-N (mg/kg) 30 120 240 360 Soil Samples 15 minutes minutes minutes minutes mintues 1. Standard Soil (Soils without 71.7 ± 10.0 487.1 ± 100 447.2 ± 200 725.3 ± 175 376.l ± 300 urea) 2. Soil with Camau Translucent 384.7 ± 150.5 5632.5 ± 350 3488.8 ± 160 2115.0 ± 250 1146.9 ± 200 Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 105.4 ± 80.0 525.3 ± 150 827.9 ± 150 862.7 ± 200 1128.5 ± 150 Notes: ± standard deviation, n = 3
[0090] Next referring to
TABLE-US-00010 TABLE 10 Steady-State Responses of Nitrogen Urea Release Amount of Nitrogen in Urea (mg/kg) Soil Samples Day 0 Day 1 Day 2 Day 3 Day 5 1. Standard Soil (Soils without 376.1 ± 83.2 307.6 ± 127.l 226.5 ± 43.8 41.9 ± 9.3 3.3 ± 3.1 urea) 2. Soil with Camau 1146.9 ± 121.6 1359.9 ± 85.4 552.1 ± 95.9 423.6 ± 127.6 277.4 ± 48.1 Translucent Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 1128.5 ± 160.6 450.7 ± 65.10 391.6 ± 88.3 376.2 ± 164.3 321.5 ± 15.5 Day 7 Day 14 Day 21 Day 28 1. Standard Soil (Soils without 8.7 ± 5.10 0.0 0.0 0.0 urea) 2. Soil with Camau 13.2 ± 12.9 0.0 0.0 0.0 Translucent Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 27.6 ± 17.1 0.0 0.0 0.0 Notes: ±: standard deviation, n = 3
[0091] Finally, referring to
[0092] Other test results are presented below.
[0093] Amount of NH4.sup.+-N Released into the Soils
TABLE-US-00011 TABLE 11 Steady-State Responses of NH4.sup.+ Releases of Different Fertilizers Amount of NH.sub.4.sup.+-N (mg/kg) Soil Samples Day 0 Day 1 Day 2 Day 3 Day 5 1. Standard Soil (Soils without 7.58 ± 1.62 10.4 ± 1.53 22.7 ± 0.75 20.8 ± 2.18 17.2 ± 1.73 urea) 2. Soil with Camau 13.8 ± 0.92 39.2 ± 0.48 70.8 ± 8.13 152.8 ± 4.06 247.1 ± 4.60 Translucent Fertilizer Beads (N Cà Mau) 3. 3. Smart Fertilizer 420 15.1 ± 1.84 44.6 ± 2.08 78.0 ± 6.25 154.7 ± 18.8 244.3 ± 19.9 Day 7 Day 14 Day 21 Day 28 1. Standard Soil (Soils without 13.3 ± 0.99 1.70 ± 1.38 0.33 ± 0.57 1.49 ± 0.95 urea) 2. Soil with Camau 518.3 ± 56.3 345.9 ± 26.5 213.2 ± 61.6 191.4 ± 18.7 Translucent Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 476.4 ± 21.4 292.1 ± 29.5 185.4 ± 43.3 158.2 ± 16.1 Notes ± standard deviation, n = 3
Amount of Nitrate (NO3-N) Release into the Soils
[0094] Steady-State Responses of NO.sub.3.sup.+ Releases of Different Fertilizers
TABLE-US-00012 Amount of NO.sub.3.sup.−-N (mg/kg) Soil Samples Day 0 Day 1 Day 2 Day 3 Day 5 1. Standard Soil (Soils without 26.0 ± 0.77 33.9 ± 1.41 31.4 ± 1.19 36.5 ± 0.69 32.8 ± 2.30 urea) . 2. Soil with Camau 34.0 ± 0.93 36.3 ± 0.82 31.0 ± 0.50 44.6 ± 2.39 38.3 ± 4.04 Translucent Fertilizer Beads (N Cà Mau) 3. Smart Fertilizer 420 29.6 ± 0.26 34.4 ± 1.69 32.9 ± 3.72 39.7 ± 0.91 39.7 ± 2.45 Day 7 Day 14 Day 21 Day 28 1. Standard Soil (Soils without 45.5 ± 2.40 48.7 ± 2.68 60.5 ± 6.30 65.7 ± 3.11 urea) . 2. Soil with Camau 70.7 ± 4.04 225.4 ± 3.53 394.8 ± 4.05 342.7 ± 19.2 Translucent Fertilizer Beads (N Cà Mau) 3. Urea-CRF (boc nanocarbon) 62.5 ± 2.45 212.0 ± 19.9 382.1 ± 30.8 340.6 ± 9.44 Notes: ± standard deviation, n = 3
Industry Application of the Smart Fertilizers
[0095] The present invention provides a nano carbon solution functionalized according to process 200 and 300 to use with various fertilizers such as urea, DAP, and potassium to achieve unexpected and improved performances (please refer to Table 2, Table 3, and Table 4).
[0096] The present invention also provides processes for manufacturing smart fertilizer by using nano carbon solution by process 200 which can be used in agriculture with a much slower nutrient dispersion than corresponding fertilizers without being treated with the functionalized nano carbon solution.
[0097] The foregoing description details certain embodiments of the invention. It will be appreciated, however, that no matter how detailed the foregoing appears in text, the invention can be practiced in many ways. As is also stated above, it should be noted that the use of particular terminology when describing certain features or aspects of the invention should not be taken to imply that the terminology is being re-defined herein to be restricted to including any specific characteristics of the features or aspects of the invention with which that terminology is associated. The scope of the invention should therefore be construed in accordance with the appended claims and any equivalents thereof.
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