Impact machine
10549414 · 2020-02-04
Assignee
Inventors
Cpc classification
B25D2250/275
PERFORMING OPERATIONS; TRANSPORTING
B25D2250/245
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to an impact machine which is adapted to perform a hammering operation on a surface or an object to be worked upon. In particular, a vibration reduction arrangement is attached to the housing and comprises a moveable counterweight, interacting with a motion reversing arrangement having a non-linear spring characteristics, such that the motion of the counterweight can be brought into a counter-acting movement in relation to the vibrations in the housing of the hammering element thus substantially reducing the vibrations. A spring action arrangement is arranged inside said counter weight, the counter weight being movable a first distance without actuating the spring action arrangement, and the counterweight comprises displaceable projecting member for actuating the spring action arrangement.
Claims
1. An impact machine comprising: a housing a hammering element arranged inside said housing, said hammering element is displaceable between a first hammering element position (HE1) and a second hammering element position (HE2), an impact receiving element attached to said housing, actuating means arranged to cause said hammering element to perform a hammering operation on said impact receiving element, a vibration reduction arrangement attached to said housing, which comprises: at least one counterweight distributed around said hammering element and being displaceable in a first axial direction (A) between a respective first counterweight position (CW1) and a respective second counterweight position (CW2) in response to the hammering action of said hammering element, a respective first motion reversing mechanism for each one of said at least one counterweight, each respective first motion reversion mechanism comprising a first spring-action arrangement being arranged to reverse the direction of motion of a respective one of said at least one counterweight, a respective second motion reversing mechanism for each one of said at least one counterweight, each respective second motion reversion mechanism comprising a second spring-action arrangement being arranged to reverse the direction of motion of a respective one of said at least one counterweight, and the second spring action-arrangement of said respective second motion reversing mechanism is arranged inside said respective one of said at least one counterweight, each of said respective second motion reversing mechanism further comprises a second end surface (S.sub.END2) attached to said housing and arranged adjacent to said respective second counterweight position (CW2) and wherein each one of said at least one counterweight is arrangeable at a position located between said respective first counterweight position (CW1) and said respective second counterweight position (CW2) from which position each one of said at least one counterweight is moveable a first distance (D1) extending in said first axial direction (A) without actuating said first spring-action arrangement; and wherein the spring action arrangement of said respective first motion reversing mechanism is arranged inside said respective one of said at least one counterweight, each of said respective first motion reversing mechanism further comprises a first end surface (S.sub.END1) attached to said housing and arranged adjacent to said respective first counterweight position (CW1) and each one of said at least one counterweight comprises a first projecting member, which projecting member comprises an engaging surface, which engaging surface is connected to said respective spring action arrangement and arranged between said respective spring action arrangement and said first end surface (S.sub.END1) in said first axial direction (A) wherein when any of said at least one counter weight is arranged in said respective first counterweight position: said engagement surface and said first end surface (S.sub.END1) are pressed against each other, and said at least one spring-action arrangement is actuated, and each one of said at least one counterweight comprises a second projecting member, which projecting member comprises an engaging surface, which engaging surface is connected to said respective second spring action arrangement and arranged between said respective spring action arrangement and said second end surface (S.sub.END2) in said first axial direction (A) wherein when any of said at least one counterweight is arranged in said respective second counterweight position (CW2): said engagement surface of said second projecting member and said second end surface (S.sub.END2) are pressed against each other, said engagement surface of said second projecting member is displaced relative a center of gravity of said counterweight compared to when said counterweight is arranged in a position where said engagement surface of said second projecting member and said second end surface (S.sub.END2) are separated from each other, and said second spring-action arrangement is actuated.
2. The impact machine according to claim 1, wherein said spring action arrangement of said first motion reversing mechanism is separated from said spring action arrangement of said second motion reversing mechanism.
3. The impact machine according to claim 1, wherein said spring action arrangement of said first motion reversing mechanism and said spring action arrangement of said second motion reversing mechanism is one and the same.
4. The impact machine according to claim 1, wherein said spring action arrangement of said first motion reversing mechanism comprises a first spring action member.
5. The impact machine according to claim 1, wherein said spring action arrangement of said second motion reversing mechanism comprises a second spring action member.
6. The impact machine according to claim 5, wherein said spring action member of said first motion reversing mechanism is separated from said spring action member of said second motion reversing mechanism.
7. The impact machine according to claim 5, wherein said spring action member of said first motion reversing mechanism and said spring action member of said second motion reversing mechanism is one and the same.
8. The impact machine according to claim 4, wherein said first spring action member is prestressed, and has a first spring characteristics (k.sub.1) within the interval k.sub.trad/5k.sub.130*k.sub.trad.
9. The impact machine according to claim 5, wherein said second spring action member is prestressed, and has a first spring characteristics (k.sub.1) within the interval k.sub.trad/5k.sub.130*k.sub.trad.
10. The impact machine according to claim 1, wherein said counterweight further comprises restricting means adapted to restrict the movement of said projecting member in the first axial direction (A) and/or in a direction opposite thereto.
11. The impact machine according to claim 10, wherein said restricting means comprises at least one first retaining surface attached to said counterweight, and said projecting member further comprises at least one flange, wherein said retaining surface restricts the motion of said flange in the first axial direction (A) and/or in a direction opposite thereto.
12. The impact machine according to claim 1, wherein said counterweight further comprises restricting means adapted to restrict the movement of said projecting member in the first axial direction (A) and/or in a direction opposite thereto, said restricting means comprises at least one first retaining surface attached to said counterweight, and said projecting member further comprises at least one flange, said retaining surface restricts the motion of said flange in the first axial direction (A) and/or in a direction opposite thereto, said restricting means further comprises a second retaining surface adapted to restrict the movement of said second projecting member in said second axial direction and/or in a direction opposite thereto, and said spring action member is biased by said first retaining surface and said second retaining surface.
13. An impact machine according to claim 1, wherein said vibration reduction arrangement is arranged around said housing, such that said at least one counterweight is rotatable about a central longitudinal axis of said housing, coaxial with said first axial direction (A).
14. An impact machine according to claim 1, wherein when said at least one counterweight is only one counterweight, said counterweight fully surrounds said hammering element.
15. An impact machine according to claim 1, wherein when said at least one counterweight comprises of two or more counterweights, said counterweights are evenly distributed around said hammering element.
16. An impact machine according to according to claim 14, wherein said counterweight comprises an outer truncated elliptical cross-section which is perpendicular to said first axial direction.
17. The impact machine according to claim 1, wherein said at least one spring-action arrangement further comprises a first spring-action member and a second spring-action member arranged in parallel in said first axial direction (A).
18. The impact machine according to claim 1, wherein the first distance (D.sub.1) is at least 20%, or at least 40%, or at least 60% or at least 70% or at least 80% of the distance between the first (CW1) and the second (CW2) counterweight positions.
19. The impact machine according to claim 17, wherein a first spring action member and a second spring action member are arranged in parallel, wherein said first spring coefficient of said first spring-action member is lower than said second spring coefficient of said second spring-action member, and wherein said first spring coefficient applies to a distance corresponding to at least 10% or at least 15% or at least 20% or at least 25% of a distance between said first (CW1) and said second (CW2) counterweight position; and said second spring coefficient applies to a remaining distance between said first (CW1) and said second counterweight position (CW2).
20. An impact machine according to claim 1, wherein said impact receiving element is a work tool.
21. An impact machine according to claim 1, wherein said impact machine is handheld.
22. An impact machine according to claim 1, wherein the weight of the hammering element H corresponds to between 20% and 300% of the weight m of the counterweight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects will now be described in more detail with reference to the appended drawings, in which exemplary embodiments of the present invention are shown, wherein:
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DETAILED DESCRIPTION
(24) It should be noted that the illustrated embodiments by no means limits the scope of the present invention. In particular, the motion-reversing mechanism is described and illustrated as a coil spring. However, coil springs should only be seen as a representation of a possible spring-action member. In relation to this invention, spring-action members should include any member, which is capable of elastically reversing the moving counterweight in a vibration reduction arrangement. Like features are denoted with the same reference number.
(25)
(26)
(27) Now referring to
(28) The following parameters were entered in the program:
(29) Spring coefficient for counterweight 50 set to: k=300 N/mm Damping coefficient counterweight 50 set to: c=0.1 N*s/m Spring coefficient against surface 4 set to: K=0.5 N/mm Damping coefficient against surface 4 set to C=1001 N*s/m Weight of hammering element housing 5 set to: M=3000 gram Weight of counterweight 50 set to: m=1000 gram Weight of hammering element 10 set to: H=300 gram Amplitude of hammering element 10 set to: s=60 mm peak to peak, sinus-shaped. Variable simulation parameter: frequency (f) and gap
The distinctive simulation curves according to
(30) A first simulation C.sub.locked illustrates the vibrations of the hammering element housing 5 under condition that the counterweight is locked/immovable in relation to the housing of the hammering element. This graphic may serve as reference to the other two configurations in the diagram, as it illustrates an un-dampened impact machine. As the impact machine is shifted through the operating range of 2 Hz to 50 Hz, the vibration amplitude V.sub.a plateaus just above 2 mm after 10 Hz in this example.
(31) A second simulation C.sub.no gap, illustrates the vibrations under condition that the counterweight is moveable in relation to the hammering element. The C.sub.no gap, is a typical illustration of the efficiency from a narrow range vibration reduction arrangement. As the working frequency of the impact machine is increased, the vibration amplitude V.sub.a gradually decreases. The vibration reduction effect continues, whereby a minimum vibration amplitude V.sub.a equals 0.1 and is achieved at 30 Hz. Notably, by achieving a vibration amplitude below at least 1 mm, in this example this opens up a possibility to design the total machine system which handles keep a vibration amplitude that meets the health and safety standards. 1 mm is just given as example when illustrating how different parameters affect the systems. If desired this limit can be set to another value for example to meet health and safety standards. For this configuration C.sub.no gap, the useful frequency range of the impact machine thus lies within the range between the points D to F (27 to 32 Hz), which corresponds to a narrow interval of only 5 Hz. Moreover, a variation of 5 Hz is very a narrow interval in relation the normal/typical variations of impact machines' working frequency. Additionally, due to the steep increase in vibration at point F, where a considerable amplification of the vibration occurs, a safety zone is required, whereby the useful working frequency range is even further reduced to the range between points D to E (27 to 30 Hz), corresponding to an even narrower interval of 3 Hz. Another draw-back with this configuration is that, without safety zone and as the machine shifts out from the useful frequency range, the vibration amplitude drastically changes in such a way that a user of the impact machine would be unprepared to the sudden increase in vibrations from the impact machine.
(32) A third simulation C.sub.gap illustrates a vibration reduction effect according to an embodiment of the present invention. The counterweight is moveable in a counter-phased manner in relation to the hammering element and travels through a distance/gap where the counterweight is freely moveable and where the springs used for deaccelerating the counterweight are unattached. A significant change in the graphic is thus visible, whereby the vibration amplitude is first increasing then transitioning to a significantly lower level than for the two previous examples. Compared to the draw-backs of the configuration C.sub.no gap, the illustrated embodiment of the present invention C.sub.gap, achieves an efficient vibration reduction effect throughout a substantially larger frequency range between the points B and C (6 and 49 Hz), when a reduction of 1 mm is required. Another benefit from the embodiment of the present invention is that even if the vibration amplitude increases outside the useful frequency range, the increase is rather moderate such that it may be anticipated by a user of the impact machine, whereby a safety zone is not needed.
(33)
(34) For reference, there are two simulation setups A and B which are equal to C.sub.no gap and C.sub.locked hence they respectively illustrate a more traditional setup with no gap and a setup with a locked counterweight. Traditionally, the spring has been designed based on the correlation to the counterweight's resonance frequency given by the equation (which is the same as stated on page 7):
(35)
(36) For setups C and D, a gap of 10 mm for setup C and a gap of 15 mm for setup D have been introduced. Furthermore, the spring coefficient k has been increased compared to the traditional setup so that it is approximately 3 times higher for setup C and almost 10 times higher for setup D in order to give optimum performance at 30 Hz.
(37) For setups E and F pretension loads for the spring action members were added to the simulation. Both setup E and F have a gap of 15 mm, similarly to setup D. Setup E was setup with a prestressed load of 300 N and the spring coefficient was roughly 3 times higher than for setup A. Simulation F was setup with a prestressed load of 400 N and the spring coefficient was roughly of the traditional setup used in A. The results from the simulation set show promising results for all four setups C-F. Setup C in this second simulation set lies below 1 mm peak in the frequency range 14 Hz-37 Hz and is more efficient than setup B all the way up to 44 Hz. Setup D has a very small peak, <2 mm, below 5 Hz, but lies below the 1 mm level up to 60 Hz, giving an effective range from 4 Hz to at least 60 Hz. Setup E has a small peak at 3 Hz similar to setup D and then shows an effective range below the 1 mm limit to 39 Hz. Setup F has a steep increase in amplitude at 34 Hz in a similar manner to the traditional no gap setup A. However, setup F has an effective range almost down to 4 Hz. The reason for the drastically increased frequency stability is due to the fact that increased amplitude of the counterweight gives an increase in the resonance frequency as a result of the strong nonlinearity. This is believed to make the counterweight adjust its amplitude so that the resonance frequency will be optimized for the disturbing frequency. Including safety zones that should still be in the range 5 Hz to 30 Hz. The expression for the resonance frequency for the systems without pretension load and infinite weight of the housing is then given or may be selected by:
(38)
(39) Where b corresponds to the compressed distance of the spring. From the equation it can be seen that when the amplitude increases and b with it, the resonance frequency is increased. Preferably, the gap D.sub.1 and spring coefficient k can be chosen so that the resonance frequency is close to the working frequency of the machine where the vibrations needs to be reduced. The compressed distance of the spring b is given by calculating the momentum of the impact weight that excites the system. This momentum should be the same that the spring action member absorbs from the counterweight via the endsurfaces, when the spring action member is arranged in the counterweight, and b can be calculated from that. This is a good approximation for a well functioning system with low vibration amplitude of the housing.
(40) Setups E and F showed that advantages can be achieved by prestressed loads on the springs. Setup E has the same spring coefficient as used in setup C, but a gap of 15 mm. The vibration peaks are almost 0.5 mm lower for setup Eat 14 Hz, where setup C crosses the 1 mm limit.
(41) A prototype machine was constructed to test the concept with tuned weight damper. The prototype was based on a redesigned construction of Atlas Copco KV 434. The tests performed are described in the following section. The prototype was constructed according to one embodiment of the invention and the test parameters during the test were:
(42) Counterweight weight 930 g
(43) Hammering element housing weight 4200 g
(44) The tests were performed with three setups, in one setup the prototype did not have a counterweight, this setup should represent a reference machine and is called only No counterweight. A second setup had a counterweight which was blocked so that it does not move relative to the prototype's housing. Essentially, the blocked counterweight adds weight to the prototype, which added weight dampens the vibrations. For the third setup the counterweight was free to move in reverse phase to the hammering element. The following settings were implemented for the spring action to the counterweight.
(45) Spring stiffness 100 000 N/m
(46) Gap 15 mm
(47) In order to achieve effective vibration reduction the machine was divided into two functional parts: first a suspended weight that contains the impacting mechanism and a tuned vibration absorber comprising the counterweight, and second a housing with the interface to the operator. Vibration isolation between the suspended weight and the housing is applied in the axial, radial and rotational direction in order to handle the vibrations that still remain after the tuned absorber. Care had to be taken not to compromise with the ability to accurately control the machine. The vibrations on the handles of the machines were measured in a test rig, which yielded the same characteristics as described in ISO 8662-5. A three axis Dytran 3053B2 accelerometer with mechanical filter was used to measure the vibrations on the handles. The handle acceleration is measured in weighted vector sum hand-arm acceleration and the signals were analyzed in Labview. Vibration measurements on the hammering element housing were done with a laser displacement sensor, Contrinex, LAS-5050L, and the counterweight was measured with stroboscopic light and a steel scale. The tuned vibration absorber produced a reduction of 68% from 8.4 to 2.7 m/s2 on the handle. The stability of the operation of the tuned vibration absorber was tested by varying the air pressure to the machine from 3 to 7 Bar as well as varying the feed force from 110 N to 450 N. It was found that the vibration level varied between 2.2 and 3.6 m/s2 on the handle. An analysis of the behavior of the counterweight and how it affects the vibrations of the suspended weight was also carried out. The suspended weight displacement was 1.9 mm peak to peak while the counterweight displacement was 30.4 mm peak to peak. From those results it can be calculated that the generated peak force from the counterweight reached 684 N providing the movement of the weight is sinusoidal. For reference, the suspended weight displacement with the counterweight removed was 6.4 mm peak to peak, and 5.2 mm with the counterweight blocked. The general behavior of the vibration absorber corresponds well to the simulation with respect to a high stability of the vibration reduction over a wide frequency range and varying feed force which is the main issue. The discrepancy is mainly due to the simplified model of the excitation force which is represented as a sinusoidal force in the simulation model.
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(49) In particular, the damping ratio can be determined by the following relationship:
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Wherein:
: Damping ratio
m: weight
c: damping coefficient
k: spring coefficient
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(52) Returning to
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(58) Furthermore, the vibration reduction arrangement 740 has a motion reversing mechanism 720, comprising a first end surface S.sub.END1 which is located adjacent to the first counterweight position CW1 and a second end surface S.sub.END2 which is located adjacent to the second counterweight position CW2. Here, the first end surface S.sub.END1 is part of the first disc 798 and the second end surface S.sub.END2 is part of the second disc 799.
(59) The first end surface S.sub.END1 and the second end surface S.sub.END2 are located adjacent to the first CW1 and second counterweight position CW2 respectively, so that they are longitudinally opposite each other. Alternatively to the first and second discs 798, 799 the first S.sub.END1 and second end surfaces S.sub.END2 are formed on the housing 705. The counterweight 750 may comprise at least one cavity 755 and is provided with one or more openings 752 facing the first counterweight position CW1 and/or the second counterweight position CW2, respectively. The cavity is normally not filled with oil or other liquids for damping purposes. Oil can however be used for lubrication purposes. Each opening 752 runs from the at least one cavity 755 to an outer surface, i.e. outer surfaces 756, 757 which on the counterweight 750 is the respective surface proximal to the respective counterweight position CW1, CW2. Inside the counterweight 750 two spring-action arrangements 760, are provided. A first 780 and a second projecting member 790 are arranged adjacent to the spring action arrangement 760 on opposite sides of the spring action arrangement 760. In the embodiment illustrated in
(60) The embodiment illustrated in
(61) When the counterweight 750 is in the first CW1 and the second CW2 counterweight positions respectively, the motion reversing mechanism 720 is arranged to receive and reverse the motion of the counterweight 750. In the illustrated example, the spring-action arrangement 760 comprises one spring action member 762. The spring-action member 762 is limited in its axial movement by a first and a second retaining-surface 794 which are parts of the counterweight 750. In the illustrated example, the spring-action member 762 is attached to the projecting members 780, 790, which when at a distance D1 from either counterweight position CW1, CW2 are retained by the first and second retaining-surface 794 so that the spring-action member 162 is pretensioned. Normally, the longer the spring action member 762 the better, as this increases the lifetime of the spring action member.
(62) The counterweight in
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(64) In the example illustrated in
(65) With reference to
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(68) The vibration reduction arrangements described above in regard to
(69) Step 1: Insert the Following Input Data Main mass (M) excluding the hammering element, the impact receiving element and the counterweight. It is used for calculating the force in alternative two and the optimisation in the last step. Hammering element mass (m.sub.hammering element) Counterweight mass (m) Main operating frequency (f) Lowest operating frequency (f.sub.min) Highest operating frequency (f.sub.max) (The frequencies are usually known from a prototype machine. (f.sub.max) and (f.sub.max) are consequences from tolerances in the manufacturing process, different air pressures in use and feed force and the impact receiving element Excitation in terms of momentum from hammering element movement on main mass gives the spring compression b Alt 1: Calculation from hammering element mass, displacement and frequency. The compression distance (b) of the spring is determined by equation (2) below. Alt 2: Calculation from measured vibrations on machine. The compression distance (b) of the spring is determined by equation (3) below. The force F and the compensation (b) can be used during the optimisation in order to increase the optimisation.
(70) Step 2: Determine Start Values for the Tuned Mass System Optimization
(71) Select a combination of k, a and F.sub.0 that gives a resonance frequency close to f by the following expression that gives an approximate resonance frequency for the tuned mass.
(72)
Where:
a is the gap from the central position
F.sub.0 is the spring pretension
b is the compression of the spring under operation at rated power. For a hammering element or main mass with a sinusoidal movement b is given by the expression.
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Where piston=hammering element
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Where v.sub.hammering element is the maximum velocity of the hammering element.
The equation is based on that the hammering element and the counterweight gives equal impulse to the main mass.
(75) Step 3: Optimization of Tuned Mass System
(76) The intention is to find the best combination of parameters that gives the lowest vibration amplitude in the frequency interval between f.sub.min and f.sub.max.
(77) Alt 1: Optimization in simulation model. Design a simulation model that represents the mechanical system. Preferably the model of the system is built in a mathematical simulation program such as Matlab, Octacve etc. or in a Multi Body Simulation program (MBS) such as Recurdyn, ADAMS etc. The parameters are then preferably optimized by he method of Design Of Experiment (DOE) or using built in optimization functions in the software packages.
Alt 2: Experimental optimization. The optimization is done by changing the parameters on a physical prototype machine This is preferably done by the method of Design Of Experiment (DOE).
(78) The optimization gives information on the combination of play, spring rate, spring pretension, counterweight etc. Which gives the lowest value on a target function which shall be minimized. The target function is defined as the area under the vibration curves in
(79) The term Design of Experiments may be interpreted as: in statistics, these terms are usually used for controlled experiments. Formal planned experimentation is often used in evaluating physical objects, chemical formulations, structures, components, and materials. Other types of study, and their design, are discussed in the articles on computer experiments, opinion polls and statistical surveys (which are types of observational study), natural experiments and quasi-experiments (for example, quasi-experimental design). In the design of experiments, the experimenter is often interested in the effect of some process or intervention (the treatment) on some objects (the experimental units), which may be people, parts of people, groups of people, plants, animals, etc. Design of experiments is thus a discipline that has very broad application across all the natural and social sciences and engineering.
(80) The diagram in
(81) Parameters were chosen for an optimum performance at 9 Hz.
(82) The input data for the experiment and simulation were:
(83) TABLE-US-00001 M = 4.8 kg main mass m = 1.5 kg counterweight mass k = 14800 N/m spring coefficient counterweight K = 100 N/m spring coefficient main mass C = 100 Ns/m damping main mass c = 0.1 Ns/m damping counterweight a = 9 mm gap from neutral position
The excitation force in the simulation model were: F=(1.55*omega20)*sin(omega*t) and this is an estimation of the measured input force.
(84)
(85) An example of the development method for the dimensioning of the vibration reduction arrangements described above comprises, as stated above, the steps of providing the input parameters, determining start values for the variable parameters and optimizing the vibration reduction arrangement. In the example case the input variables are as follows:
(86) The main mass weighs 8 kg, which excludes the hammering element mass, counter weight and the impact receiving element.
(87) The hammering element mass is 0.5 kg.
(88) The counterweight has a total mass of 1 kg, (if there are several separate counterweights the weight is the total weight of all counterweights.)
(89) From the development of the impact machine it is known that the main operating frequency f is 30 Hz. To accommodate variations in manufacturing tolerances, pneumatic pressure, applied force, etc. there is a variation around the main operating frequency resulting in an operating frequency range with a minimum frequency f.sub.min 25 Hz and a maximum frequency f.sub.max 35 Hz.
(90) In order to improve the optimization process the excitation momentum on the main mass may be calculated and used as an input; Two ways of calculating this is to for example calculate the excitation momentum from the displacement and frequency of the hammering element, or to calculate the excitation force F from vibrations measured on the impact machine.
(91) A goal of this exemplary development process is to determine optimal dimensions for the spring constant(s) k, the gap a and the spring pretension F.sub.0. Where a is the distance D1 when the counterweight is in the central position. Starting values of these parameters are given by the following expression for an approximate value for the operating frequency:
(92)
The equations are based on that the main mass is standing still
(93) The compression of the spring b under operation is given by an value which is being measured during a non-linear movement. This movement is then fed into the simulation model and optimized therefrom. However, for most cases an assumption regarding a sine-wave movement is an acceptable approximation.
(94) The optimization is then performed by the method of Design of Experiments.
(95)
(96) Now referring to
D.sub.1=D.sub.endsL.sub.ccwL.sub.SA1L.sub.SA2
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(98) Now referring to
(99) Now referring to
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(103) Additionally, other examples of constructions, are possible as variants or as complements For example, the first spring-action arrangement inside the counterweight may comprise more than one spring-action member, arranged in parallel or in series with the first spring-action member, in a similar manner to the examples described. Furthermore, the first spring-action arrangement inside the counterweight may be complemented by a second spring-action arrangement according to one of the illustrated examples, which are outside the counterweight. For instance, as illustrated in
(104) As schematically illustrated in
(105) As illustrated in
(106) As illustrated in
(107) For embodiments with built-in spring action members, the distance of the gap D.sub.1 can be calculated as the distance Lcw between the first CW1 and the second counterweight position CW2 subtracted by the exterior length L.sub.E (maximum axial length) of the counterweight 550.
(108) As illustrated in
(109)
(110) The working principle of an impact machine, as disclosed in the appended drawings, is to apply a reoccurring force upon the hammering element 110, 210, 310 such that the hammering element 110, 210, 310 performs a periodical movement between a first HE1 and a second HE2 hammering element position. A reoccurring force on the hammering element 110, 210, 310 is achieved by actuating means 115, 215, 315. Typically, hand-held impact machines operate with hydraulic, combustion engine or electric power, while larger machine-mounted impact devices are powered with hydraulics or pneumatics. The purpose of the actuating means 115, 215, 315 is to transfer impact energy to the hammering element 110 by either electric/mechanical, hydraulic or pneumatic means such that an impact force is applied to the hammering element. An example how this may be done is to periodically supply air or hydraulic fluid to and from an expandable chamber, which in turns transfers the force to the hammering element 110, 210, 310. In the second position HE2, the hammering element 110, 210, 310 is in mechanical contact with an implement 130, 230, 330, such as a work tool, whereby the hammering element 110, 210, 310 transfers a blow force to the implement 130, 230, 330. Correspondingly, the function of the vibration reduction arrangement 140, 240, 340 is to bring the counterweight 150, 250, 350 into a counter-phased movement in relation to the hammering element 110, 210, 310, such that the vibrations from the hammering element 110, 210, 310 are counter-acted by the vibrations from the counterweight movement. The implement/work tool 130, 230, 330 may be positioned in any direction, whereby the movement of the counterweight is aligned with the hammering element. In order to bring the counterweight 150, 250, 350 into the right counter-phased movement, the travel length and the spring coefficients cause the counterweight 150, 250, 350 to move according to a particular resonance frequency. However, it may be an advantage to rapidly bring the counterweight 150, 250, 350 into the right frequency so that the reduction effect may be instantaneously created when the impact machine is turned on. This may be achieved by applying an essentially instantaneous force on the counterweight, whereby the exhaust of pressurized air or liquid from the housing 105, 205, 305 of the hammering element may be used. A first motion reversing mechanism 160, 260, 360 is located at the second counterweight position (CW2) and a second motion reversing mechanism 170, 270, 370 is located at the first counterweight position. In particular, the motion reversing mechanisms 160, 170; 260, 270; 360, 370 receive and reverse the counterweight 150, 250, 350 as it moves between the first CW1 and second counterweight position CW2.
(111)
(112) Notably, the gap D.sub.1 corresponds to a distance Dends between the contact surface 465 of the first spring-action arrangement 470 and a contact surface of the counterweight 456, and a second distance D.sub.1/2 between a contact surface 475 of a second spring-action arrangement 470 and a second contact surface 457 of the counterweight 450. It is also provided that the first 460 and the second spring-action arrangement 470 are arranged on opposite sides of the counterweight 450. The principal concept of the vibration reduction arrangement is to counter-act the vibrations from the hammering element 410. By consequence, the maximum force F.sub.HE for the hammering element should therefore be essentially the same as the maximum force for the counterweight F.sub.CW. In particular, the accelerating forces acting on the counterweight 450 and the hammering element 410 should be equal such that the counter force on the hammering element housing 405 is the same. The counterweight's 450 movement is restricted to a maximum counterweight displacement distance between a first counterweight position CW1 and a second counterweight position CW2. A movement beyond these points is thus not possible. Hence, depending on e.g. the hammering element 410 acceleration forces, the travel distance of the counterweight 450 may be at maximum travel distance, or shorter.
(113) Hence, the distance between the first CW1 and the second counterweight position CW2 and the weight of the counterweight 410 may be varied and adapted to geometric and weight constraints of the impact machine. As in the practical example given in relation to the diagram in
(114) The next step may be to select a resonance frequency f.sub.res of the counterweight. Based on a predetermined/desired working frequency of the impact machine, a resonance frequency of the counterweight is selected so that it lies sufficiently far above the predetermined working frequency of the impact machine so that the dampening effect is good at the working frequency. In this particular example, based on that the normal operating frequency of the machine is 30 Hz, the resonance frequency is selected to 32 Hz. Following, based on the selected counterweight resonance frequency f.sub.res the spring coefficient k for the counterweight may be determined from the following relationship:
(115)
(116) Where:
(117) m: weight of the counterweight 300 (grams)
(118) f: resonance frequency of the counterweight (Hz)
(119) b: compressed distance of the spring(s)
(120) In cases where there is no gap in the arrangement the coefficients are advantageously chosen by simulation.
(121)
(122) Now referring to
(123) A second configuration F.sub.1 spring+Gap comprise a counterweight is in contact with one spring-action members, but where a gap is introduced in the travel path of the counterweight. In the second configuration, it should be noted that the gap is actually only half a gap D.sub.1/2, which is geometrically illustrated in
(124) Due to the change in spring coefficient and depending on the stiffness of the spring-action members, the counterweight is being subject to two zones with a different spring coefficient: a low spring force zone and a high spring force zone. The low spring-force zone corresponds to the beginning of the compression of a spring-action member, where the spring-action force on the counterweight is at its lowest level. The high spring-force zone corresponds to the end of the compression of a spring-action member, where the spring-action force on the counterweight is at its highest level. It has been realized in the context of the present invention that in order to achieve an efficient vibration reduction effect for a wide working frequency range, the length of the low spring-force zone may correspond to at least 25% of the length of the high spring-force; and the average spring coefficient in the low spring-force zone should be lower than 50% of the spring coefficient in the high spring-force zone. Another discovery from the experimental studies is that if the embodiment includes a gap, the distance of the gap may be selected to around 30% of the total travel distance between first CW1 and second counterweight position CW2.
(125) In the relationship above, k stands for the total spring coefficient acting upon the counterweight in the low and high spring-action force. If the spring-action member is a combination of two spring-action members connected in series, then the spring coefficient for each spring-action member k.sub.1 and k.sub.2 should sum up to a total, i.e. an equivalent spring coefficient k.sub.ekvl according to the following equation:
(126)
(127)
(128)
(129)
EXEMPLIFYING EMBODIMENTS
Embodiment 1
(130) An impact machine (100; 200) comprising:
(131) a housing (105; 205)
(132) a hammering element (110; 210) arranged inside said housing (105; 205), said hammering element (110; 210) is displaceable between a first hammering element position (H1) and a second hammering element position (H2),
(133) an impact receiving element (130; 230) attached to said housing (105; 205),
(134) actuating means (115; 215) arranged to cause said hammering element (110; 210) to perform a hammering operation on said impact receiving element (130; 230),
(135) a vibration reduction arrangement (140; 240) attached to said housing (105; 205), which comprises: a counterweight (150; 250) being displaceable in a first axial direction (A) between a first counterweight position (CW1) and a second counterweight position (CW2) in response to the hammering action of said hammering element (110; 210), at least one motion reversing mechanism (180; 280) each of said motion reversion mechanism comprising at least one spring-action arrangement (160; 260), each of said at least one spring-action arrangements (160; 260), being arranged to reverse the direction of motion of said counterweight (150; 250),
wherein
(136) said counterweight (150) is arrangeable at a position located between said first counterweight position (CW1) and said second counterweight position (CW2) from which position said counterweight (150) is moveable a first distance (D1) extending in said first axial direction (A) without actuating said at least one spring-action arrangement (160);
(137) or wherein
(138) said vibration reduction arrangement (240) further comprises a first end surface (S.sub.End1), said at least one spring action arrangement (260) being arranged between said counterweight (250) and said first end surface (S.sub.End1), said at least one spring action arrangement (260) comprising a first spring-action member (261) attached to said counterweight (250), and a second spring-action member (272) arranged in series with said first spring-action member (261) in said first axial direction (A) and being attached to said first end surface (S.sub.End1) and said first spring action member (261); said first spring-action member (261) having a first spring characteristics comprising a first spring coefficient (k.sub.1) within the interval k.sub.tradk.sub.1k.sub.trad/2 and k.sub.10, and the second spring-action member (262) having a second spring characteristics comprising a second spring coefficient (k.sub.2) within the interval k.sub.trad/5k.sub.230*k.sub.trad, and k.sub.trad is determined from the following formula
(139)
F.sub.res being the resonance frequency of the impact machine at rated power, and m the weight of the counterweight (250),
or wherein
(140) said vibration reduction arrangement (540) further comprises a first end surface (S.sub.End1), said at least one spring action arrangement (560) being arranged between said counterweight (550) and said first end surface (S.sub.End1), said at least one spring action arrangement (560) comprising a first spring-action member (562a) and a second spring-action member (562b), a first end of said first spring action member (562a) and second spring-action member (562b), respectively, is attached to said counterweight (550); a second end of said first spring action member (562a) and second spring-action member (562b), respectively, are attached to said first end surface (S.sub.End1), said first (562a) and second spring members (562b) being arranged in parallel with each other in said first axial direction (A), wherein the first spring-action member (562a) having a first spring characteristics comprising a first spring coefficient (k.sub.1) being arranged within the interval k.sub.tradk.sub.1k.sub.trad/2 and k.sub.10, and the second spring-action member (562) having a second spring characteristics comprising a second spring coefficient k.sub.2, arranged within the interval k.sub.trad/5k.sub.230*k.sub.trad, and k.sub.trad is determined from the following formula
(141)
F.sub.res being the resonance frequency of the impact machine at rated power, and m the weight of the counterweight (550).
Embodiment 2
(142) The impact machine according to embodiment 1, wherein said counterweight (550) is arrangeable at a position located between said first counterweight position (CW1) and said second counterweight position (CW2) from which position said counterweight (550) is moveable a first distance (D1) extending in said first axial direction (A) without actuating said at least one spring-action arrangement (160) and said at least one spring action arrangement (560) being arranged inside said counterweight (550), and said vibration reduction arrangement further comprises:
(143) a first end surface (S.sub.End1) arranged adjacent to said first counterweight position (CW1) and
(144) a second end surface (S.sub.End2) arranged adjacent to said second counterweight position (CW2);
(145) said first end surface (S.sub.End1) is arranged to receive said at least one spring action arrangement (560) when in motion towards said first counterweight position (CW1); and
(146) said second end surface (S.sub.End2) is arranged to receive said at least one spring action arrangement when in motion towards said second counterweight position (CW1).
Embodiment 3
(147) The impact machine according to embodiment 2, wherein said at least one spring action arrangement (560) comprises a first spring action member, which first spring action member is prestressed, said first spring action member having a first spring characteristics (k.sub.1) within the interval k.sub.trad/5k.sub.130*k.sub.trad.
Embodiment 4
(148) The impact machine according to embodiment 1, wherein said counterweight (150) is arrangeable at a position located between said first counterweight position (CW1) and said second counterweight position (CW2) from which position said counterweight (150) is moveable a first distance (D1) extending in said first axial direction (A) without actuating said at least one spring-action arrangement (160) and wherein said vibration reduction arrangement (140) further comprises:
(149) a first end surface (S.sub.End1) arranged adjacent to said first counterweight position (CW1), and
(150) a second end surface (S.sub.End2) arranged adjacent to said second counterweight position (CW2); and
(151) said at least one motion reversing mechanism comprises a first motion reversing mechanism and a second motion reversing mechanism, and the at least one spring action arrangement of said first motion reversing mechanism is arranged between said counterweight and said first end surface (S.sub.End1), and the at least one spring action arrangement of said second motion reversing mechanism is arranged between said counterweight and said second end surface (S.sub.End2),
Embodiment 5
(152) The impact machine according to embodiment 4, wherein said first spring action arrangement is attached to said first end surface (S.sub.End1), and said first spring action arrangement is arranged to receive said counterweight when in motion towards said first counterweight position (CW1).
Embodiment 6
(153) The impact machine according to embodiments 4 or 5, wherein said second spring action arrangement (170) is attached to said second end surface (S.sub.End1), and said first spring action arrangement (160) is arranged to receive said counterweight (150) when in motion towards said first counterweight position (CW1).
Embodiment 7
(154) The impact machine according to embodiments 4 or 6, wherein said first spring action arrangement (260) is attached to said counterweight, and said first end surface is arranged to receive said first spring arrangement when said counterweight is in motion towards said first counterweight position (CW1).
Embodiment 8
(155) The impact machine according to embodiments 4, 5 or 7, wherein said second spring action arrangement is attached to said counterweight, and said second end surface is arranged to receive said second spring arrangement when said counterweight is in motion towards said first counterweight position (CW1).
Embodiment 9
(156) The impact machine according to embodiments 4, 6 or 8, wherein said first spring action arrangement is arrangeable at a position located between counterweight and said first end surface from which position said first spring arrangement is moveable a first distance (D1) extending in said first axial direction without actuating said first spring-action arrangement.
Embodiment 10
(157) The impact machine according to embodiments 5, 7 or 9, wherein said second spring action arrangement is arrangeable at a position located between counterweight and said second end surface from which position said second spring arrangement is moveable a first distance (D1) extending in said first axial direction without actuating said second spring-action arrangement.
Embodiment 11
(158) The impact machine according to any one of the embodiments 4-10, wherein said first spring action arrangement comprises a first spring action member, which first spring action member is biased, and/or wherein said second spring action arrangement comprises a second spring action member, which second spring action member is biased.
Embodiment 12
(159) The impact machine according embodiment 1, wherein said first spring-action member and a second spring-action member (272) are arranged in series or parallel in said first axial direction (A); said first spring-action member (261) having a first spring coefficient (k.sub.1) within the interval k.sub.tradk.sub.1k.sub.trad/2 and k.sub.10, the second spring-action member (262) having a second spring coefficient (k.sub.2) within the interval 2*k.sub.tradk.sub.230 and the second spring member is not prestressed.
Embodiment 13
(160) The impact machine according to embodiment 1, wherein said first spring-action member and a second spring-action member (272) are arranged in series or parallel in said first axial direction (A); said first spring-action member (261) having a first spring coefficient (k.sub.1) within the interval k.sub.tradk.sub.1k.sub.trad/2 and k.sub.10, the second spring-action member (262) having a second spring coefficient (k.sub.2) within the interval k.sub.trad/5k.sub.230 and the second spring member is prestressed.
Embodiment 14
(161) The impact machine according to any one of the embodiments 2-11, wherein the spring coefficient k for the spring-action arrangement acting on the counterweight (150; 250) may be determined from the following formula with a deviation from the calculated value of less than 50%, or less than 30%, or less than 20% or less than 10%; and wherein f is the resonance frequency of the impact machine at rated power, k is the spring coefficient, m is the weight of the counterweight (150; 250), D.sub.1 is said first distance and b is the compression distance of the at least one spring arrangement of said first motion reversing mechanism (160; 260).
(162)
Embodiment 15
(163) The impact machine according to anyone of embodiments 1-11 or 14, wherein the first distance (D.sub.1) is at least at least 20%, or at least 40%, or at least 60% or at least 70% or at least 80% or at least 90% of the distance between the first (CW1) and the second (CW2) counterweight positions.
Embodiment 16
(164) The impact machine according to anyone of embodiments 1, 12 or 13, wherein a first spring action member (261) and a second spring action member (262) arranged in series or in parallel, wherein the first spring coefficient of the first spring-action member (261) is lower than the second spring coefficient of the second spring-action member (262), and wherein that the first spring coefficient applies to a distance corresponding to at least 10% or at least 15% or at least 20% or at least 25% of the distance between the first CW1 and the second CW2 counterweight position; and the second spring coefficient applies to a remaining distance between the first CW1 and the second counterweight position CW2.
Embodiment 17
(165) The impact machine according to embodiment 16, wherein the first spring coefficient is at least 50% lower than the second spring coefficient.
Embodiment 18
(166) An impact machine according to anyone of the preceding embodiments, further comprising hammer element guiding means (120, 220, 320) arranged to cause said hammering element (110, 210, 310) to move in a linear direction between said first hammering element position (HE1) and said second hammering element position (HE2).
Embodiment 19
(167) An impact machine according to anyone of the preceding embodiments, further comprising counterweight guiding means (381) arranged to cause said counterweight (350) to move in a linear direction between said first counterweight position (CW1) and said second counterweight position (CW2).
Embodiment 20
(168) An impact machine according to any one of the preceding embodiments, wherein said impact receiving element (130; 230) is a work tool.
Embodiment 21
(169) An impact machine according to anyone of the preceding embodiments, wherein said impact machine (100; 200) is handheld.
Embodiment 22
(170) An impact machine according to anyone of the preceding embodiment, wherein said impact machine is arranged to be attached to a machine, preferably a construction machine such as an excavator, backhoe loader or skid steer loader.
Embodiment 23
(171) An impact machine according to anyone of the preceding embodiments, wherein the weight of the hammering element H corresponds to between 20% and 300% of the weight m of the counterweight (150; 250).
(172) The skilled person will realize that the present invention by no means is limited to the described exemplary embodiments. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Moreover, the expression comprising does not exclude other elements or steps. Other non-limiting expressions include that a or an does not exclude a plurality and that a single unit may fulfill the functions of several means. Any reference signs in the claims should not be construed as limiting the scope. Finally, while the invention has been illustrated in detail in the drawings and in the foregoing description, such illustration and description are considered to be illustrative or exemplary and not restrictive; the invention is not limited to the disclosed embodiments.