Surface cleaning apparatus
10548451 ยท 2020-02-04
Assignee
Inventors
- Jay M. Kellis (Grand Rapids, MI, US)
- Kevin Haley (Byron Center, MI, US)
- Jeffrey A. Scholten (Ada, MI, US)
- Joseph Michael White (Grand Rapids, MI, US)
Cpc classification
A47L11/34
HUMAN NECESSITIES
International classification
A47L11/34
HUMAN NECESSITIES
Abstract
A surface cleaning apparatus, and in particular a steam mop, comprises a steam generator and a steam outlet fluidly connected to the steam generator to deliver steam to a floor surface. Steam from the steam generator can be applied to a cleaning composition applied to a stain on the floor surface. The cleaning composition can be applied directly to the floor surface, or indirectly via a cleaning pad.
Claims
1. A surface cleaning apparatus, comprising: a first reservoir configured to hold a supply of a solution; a second reservoir wherein the second reservoir is devoid of a filter; a steam generator in fluid communication with the first reservoir for heating the solution to at least 212 degrees Fahrenheit (100 degrees Celsius) to generate steam from the solution; at least one steam outlet fluidly connected to the steam generator to deliver steam onto a stain on a surface to be cleaned; a cleaning pad positioned to contact the stain on the surface to be cleaned; and a cleaning composition in the second reservoir comprising a peroxygen and a surfactant; an auxiliary distributor, separate from the steam outlet, the auxiliary distributor fluidly coupled with the second reservoir and wherein the steam generator, via the at least one steam outlet, is configured to apply steam to the cleaning composition at a time of delivery of the cleaning composition to the stain or subsequent to the delivery of the cleaning composition to the stain via the auxiliary distributor.
2. The surface cleaning apparatus of claim 1, further comprising a foot movable along the surface to be cleaned and an upright housing coupled to the foot, wherein the cleaning pad is mounted on a lower surface of the foot.
3. The surface cleaning apparatus of claim 2 wherein the second reservoir is provided on the upright housing.
4. The surface cleaning apparatus of claim 3 wherein the auxiliary distributor further includes a spray tip fluidly coupled with the second reservoir to deliver the cleaning composition onto the stain on the surface to be cleaned.
5. The surface cleaning apparatus of claim 1, further comprising a pad frame movable along the surface to be cleaned and a handle operably coupled to the pad frame, wherein the cleaning pad is mounted on the pad frame.
6. The surface cleaning apparatus of claim 5, further comprising a cover mounted to the pad frame and defining a cavity which receives the steam generator.
7. The surface cleaning apparatus of claim 6 wherein the at least one steam outlet delivers steam onto the stain through at least a portion of the cleaning pad.
8. The surface cleaning apparatus of claim 1 wherein the cleaning pad is composed of 100% meltblown polypropylene.
9. The surface cleaning apparatus of claim 1 wherein the peroxygen is dilute hydrogen peroxide and the surfactant is sodium lauryl sulfate.
10. The surface cleaning apparatus of claim 1 wherein the cleaning composition further comprises a fragrance.
11. The surface cleaning apparatus of claim 1 wherein the auxiliary distributor further includes a spray tip fluidly coupled with the second reservoir to deliver the cleaning composition onto the stain on the surface to be cleaned.
12. A surface cleaning apparatus, comprising: a steam supply assembly, comprising: a first reservoir configured to hold a supply of a solution; a steam generator in fluid communication with the first reservoir for heating the solution to at least 212 degrees Fahrenheit (100 degrees Celsius) to generate steam from the solution; and at least one steam outlet fluidly connected to the steam generator to deliver steam onto a stain on a surface to be cleaned; and a cleaning composition assembly that is separate from the steam supply assembly, the cleaning composition assembly comprising: a second reservoir; a cleaning composition in the second reservoir comprising a peroxygen and a surfactant; a dedicated spray tip fluidly coupled with the second reservoir via a conduit, the dedicated spray tip configured to deliver the cleaning composition onto the stain on the surface to be cleaned; wherein the steam generator is configured to apply steam to the cleaning composition at a time of delivery of the cleaning composition to the stain from the dedicated spray tip or subsequent to the delivery of the cleaning composition to the stain from the dedicated spray tip.
13. The surface cleaning apparatus of claim 12, further comprising a foot movable along the surface to be cleaned and an upright housing coupled to the foot.
14. The surface cleaning apparatus of claim 13 wherein the second reservoir is provided on the upright housing.
15. The surface cleaning apparatus of claim 13, further comprising a cleaning pad mounted on a lower surface of the foot.
16. The surface cleaning apparatus of claim 15 wherein the foot comprises a pad frame and wherein the cleaning pad is mounted on the pad frame.
17. The surface cleaning apparatus of claim 16, further comprising a cover mounted to the pad frame and defining a cavity which receives the steam generator.
18. The surface cleaning apparatus of claim 15 wherein the at least one steam outlet delivers steam onto the stain through at least a portion of the cleaning pad.
19. The surface cleaning apparatus of claim 12 wherein the peroxygen is dilute hydrogen peroxide and the surfactant is sodium lauryl sulfate.
20. The surface cleaning apparatus of claim 19 wherein the cleaning composition further comprises a fragrance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7) Referring to
(8) The handle housing 16 further accommodates a portion of a fluid delivery system comprising a cleaning solution reservoir 30 that is configured to distribute cleaning solution to downstream portions of the fluid delivery system as is commonly known in the art. A solution conduit 32 fluidly connects the cleaning solution reservoir 30 through the universal joint 20 to convey liquid cleaning solution to the steam generator 24. A steam conduit 86 (
(9)
(10) The cover 44 comprises a generally rectangular housing with a raised central portion 46, which forms a cavity 48 (
(11)
(12) As illustrated for exemplary purposes, and as best shown in
(13) Referring to
(14) Referring to
(15) With reference to
(16) The cleaning pad assembly 28 can comprise a non-woven pad optionally impregnated with a specially formulated cleaning composition. In one suitable embodiment, the pad 28 is composed of 100% meltblown polypropylene with a tensile strength of 16,294 in the machine direction (MD) and 11,721 in the cross direction (CD). The pad 28 has a basis weight of 340 grams/square meter or 10.0 OSY with an absorbency of up to 13 times itself per pad.
(17) According to one aspect of the invention, stains on a surface can be treated using a combination of a peroxygen, a surfactant, and steam. Cleaning compositions can be tailored to remove specific stains, however compositions that include a dilute hydrogen peroxide component in combination with an anionic detergent that includes a surfactant such as sodium lauryl sulfate have been found to be effective in removing stubborn stains from nylon carpet fibers when exposed to steam.
(18) It has been found that surprising results occur when the cleaning compositions described herein are heated at the point of delivery through the use of steam. Steam releases a predictable and precise amount of energy to the composition at the surface to be cleaned as it changes from a gaseous state to a liquid state. This energy is transferred to the cleaning composition to enhance the cleaning efficacy. When a combination of a peroxygen, a surfactant, and steam is applied to the surface to be cleaned, stains are effectively removed. In one example, in which a stain is on a surface comprising a carpet, the surfactant, such as sodium lauryl sulfate, mobilizes the stain in the carpet, which is subsequently at least partially destroyed by the peroxygen, such as hydrogen peroxide, through an oxidation reaction. The heat and moisture from the application of steam provides energy for the oxidation reaction and aids in mobilization of the stain. The stain may be fully destroyed by the peroxygen. Any remaining stain that is not destroyed may be absorbed along with any excess cleaning composition and moisture, by the cleaning pad 28. Alternate means can also be used to remove excess cleaning composition and moisture, such as a known carpet extraction device as more fully disclosed in U.S. Pat. No. 6,131,237 to Kasper which is incorporated herein by reference in its entirety. After the stain removal process, the stain is no longer visible on the carpet to the user, and does not reappear later.
(19) Particularly, stubborn stains involving red dye #40 that have not been appreciably loosened by either steam alone, hydrogen peroxide compositions alone, sodium lauryl sulfate compositions alone, or mixed compositions containing hydrogen peroxide and sodium lauryl sulfate, are effectively removed with the combination of steam, hydrogen peroxide, and sodium lauryl sulfate.
(20) The cleaning composition can be impregnated into the cleaning pad assembly 28. The cleaning composition can optionally be encapsulated in the cleaning pad assembly 28 as disclosed in U.S. patent application Ser. No. 13/323,286, now U.S. Pat. No. 8,927,480, issued Jan. 6, 2015, which is incorporated by reference herein in its entirety. Alternatively, the cleaning pad 28 can comprise a generally flat disposable pad or sheet, with the cleaning composition applied directly to the floor or indirectly by dispensing the cleaning composition through the cleaning pad 28.
(21) The cleaning composition can comprise hydrous or anhydrous configurations or combinations thereof. In one example of a hydrous cleaning composition, the cleaning pad assembly 28 can be pre-moistened with a liquid peroxygen and surfactant solution. For example, the cleaning pad assembly 28 can be impregnated with a liquid hydrogen peroxide and sodium lauryl sulfate solution.
(22) Alternatively, the cleaning composition can comprise a soluble anhydrous composition. For example, the composition can include a mixture of a solid, soluble peroxygen component, in combination with a solid, soluble anionic detergent that includes a surfactant such as sodium lauryl sulfate in soluble solid or powder form. The solid peroxygen component can comprise sodium perborate, sodium percarbonate, calcium percarbonate, or a solid complex of hydrogen peroxide with polyvinylpyrrolidone (commercially available from Ashland Inc. as Peroxydone), for example.
(23) Surfactants other than anionic detergents can also be used, such as cationic, nonionic, zwitterionic or amphoteric detergents, or combinations thereof, regardless of whether the composition is hydrous or anhydrous. The use of anionic, cationic, nonionic, zwitterionic or amphoteric detergents can produce difference surface finishes when dry.
(24) The anhydrous composition can be impregnated or otherwise provided on or in the pad assembly 28 such as by encapsulating the composition within soluble polyvinyl alcohol (PVA) film or in a soluble tablet or disk that can be attached to the cleaning pad or placed directly onto the surface to be cleaned, for example.
(25) In operation, the steam appliance 10 of
(26) If an anhydrous composition is applied to the pad assembly 28, the steam appliance 10 can be energized and placed on the surface to be cleaned as previously described. However, steam and moisture from the steam appliance 10 solubilize the anhydrous composition and transform the soluble solid particles or powder into a commingled liquid slurry comprising the cleaning composition, which is carried by the steam through the cleaning pad assembly 28 and onto the stain. To treat the stain, the cleaning composition can be allowed to dwell on the surface for a specified period of time, such as 2-5 minutes, at which point the stain has been mobilized and at least partially destroyed, as described above. Excess cleaning composition, along with any stain that may remain, is then absorbed by the cleaning pad assembly 28 or other means as previously described herein. Other debris on the surface to be cleaning can also be absorbed by the cleaning pad assembly 28.
(27) Alternatively, the anhydrous composition can be applied directly to a stain the surface to be cleaned and the steam appliance 10 can be energized and placed on the surface to be cleaned, with the cleaning pad assembly 28 placed directly over the stain pre-applied with the anhydrous composition. Steam and moisture from the steam appliance 10 solubilize the anhydrous composition and transform the soluble solid particles or powder into a commingled liquid slurry comprising the cleaning composition, which is carried by the steam through the cleaning pad 28 and onto the stain. To treat the stain, the cleaning composition can be allowed to dwell on the surface for a specified period of time, such as 2-5 minutes, at which point the stain has been mobilized and at least partially destroyed, as described above. Excess cleaning composition, along with any stain that may remain, is then absorbed by the cleaning pad assembly 28 or other means as previously described herein. Other debris on the surface to be cleaning can also be absorbed by the cleaning pad assembly 28.
(28) Laboratory testing illustrates the surprising cleaning results achieved by combining steam with a pre-moistened cleaning pad, even without the presence of a peroxygen component. Three different appliances were used to clean four different stains on white vinyl tiles. The appliances included the commercially available EuroPro Shark Steam Mop, the commercially available Procter and Gamble Swiffer Wet Jet, and the steam appliance 10 as embodied in
(29) TABLE-US-00001 TABLE 1 Spaghetti BBQ Olive Manufacturer Unit Type Pad Type Sauce Sauce Catsup Oil Shark Steam Mop Dry (As 2 2 1.5 2 (Model supplied) S3101) Swiffer Wet Jet Dry (As 3 3 2 3 (Model supplied) 32694) BISSELL Steam Dry (80 gram) 2 1.5 2 2 appliance 10 BISSELL Steam Dry (150 2 4 3 2 appliance 10 gram) BISSELL Steam Dry (180 3 2 2 4 appliance 10 gram) BISSELL Steam Wet (Swiffer 4 5 4 4 appliance 10 Wet Mopping pad) BISSELL Steam Dry (P351 3 4 3 appliance 10 Bonnet pad)
(30) Further testing was conducted to evaluate the impact of combining steam with a cleaning composition comprising water, a detergent further comprising a surfactant including sodium lauryl sulfate, and optionally a fragrance on removing a red dye stain from carpet fibers. Generally, a commercially available BISSELL Stomp N Go (Model 96Q9W) pre-moistened cleaning pad comprising a composition including hydrogen peroxide and sodium lauryl sulfate was modified by removing the impermeable top layer. Specifically, the cleaning composition had ratio of 1:1.15 sodium lauryl sulfate to hydrogen peroxide. The pad was placed over a red dye stain on a carpet sample and allowed to dwell for approximately two to five minutes. A commercially available BISSELL Steam Mop was placed over the Stomp & Go pad and steam was discharged through the pad. When the Steam Mop was removed, it was observed that the red dye stain was no longer visible on the carpet fibers, and any excess cleaning composition was absorbed into the modified Stomp n Go pad. The process was found to work equally well on a variety of carpet stains and discolorations.
(31) In an alternate embodiment, a second solution reservoir can be added to the handle housing 16 along with a separate solution conduit to deliver the cleaning composition described herein directly to the floor via a dedicated spray tip as is commonly known in the art. A suitable auxiliary spray system is described in conjunction with a wet mop device in U.S. Pat. No. 7,048,804 to Kisela which is incorporated herein by reference in its entirety. In this embodiment, the steam appliance 10 effectively serves its customary function as an effective bare floor cleaner as disclosed in U.S. Pat. No. 6,584,990 to Shaw or the BISSELL Steam Mop. When stains on carpeted surfaces are observed, the steam appliance 10 can be taken to the stained area and pre-wetted with cleaning composition contained in the second solution tank. Once the stain is pre-wetted, the cleaning pad assembly 28 is placed over the pre-wetted area, steam is delivered to the treated stain, the stain is effectively removed from the carpet fibers, and the excess cleaning solution is absorbed by the cleaning pad assembly 28 as previously disclosed.
(32) Optionally, the composition can be applied directly to a stain to be cleaned via an auxiliary distributor such as a conventional manual sprayer or pressurized dispenser, for example. When a stain on a carpeted surface is observed, a user can distribute the cleaning composition onto the stained area using the auxiliary distributor to wet the surface. Next, the steam appliance 10 can be energized and placed on the surface to be cleaned, with a substantially dry cleaning pad assembly 28 on the steam appliance 10 placed directly over the stain pre-wetted with the cleaning composition. To treat the stain, the cleaning composition can be allowed to dwell on the surface for a specified period of time, such as 2-5 minutes, at which point the stain has been mobilized and at least partially destroyed, as described above. Excess cleaning composition, along with any stain that may remain, is then absorbed by the cleaning pad assembly 28 or other means as previously described herein. Other debris on the surface to be cleaning can also be absorbed by the cleaning pad assembly 28.
(33) While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation, and the scope of the appended claims should be construed as broadly as the prior art will permit. For example, it will be apparent that the invention is not limited to steam mop floor cleaning machines of various configurations, but is equally applicable to, for example, extraction cleaning machines having fluid delivery and recovery tanks, where the extraction cleaning machine is modified to include a steam delivery function as described above. Representative examples of extraction cleaning machines are disclosed in U.S. Pat. Nos. 5,500,977 and 6,658,692, which are incorporated by reference herein in their entirety. In addition, the invention is also equally applicable to wet mops having a fluid delivery tank as disclosed, for example, in U.S. Pat. No. 7,048,458, which is also incorporated herein in its entirety, where the wet mop is modified to include a steam delivery function as described above.