Cryogenic pump operation for controlling heat exchanger discharge temperature
10550831 ยท 2020-02-04
Assignee
Inventors
Cpc classification
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M21/0287
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M31/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0212
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Gaseous fuel downstream of a heat exchanger can be too cold for fuel system components when the temperature of engine coolant employed as a working fluid in the heat exchanger is too low to elevate gaseous fuel temperature, and it is possible for the engine coolant to freeze. A method of operating a cryogenic pump for controlling discharge temperature of a heat exchanger that vaporizes a process fluid received from the cryogenic pump with heat from a working fluid, where the cryogenic pump includes a piston reciprocatable in a cylinder between a proximate cylinder head and a distal cylinder head, includes monitoring at least one of process fluid temperature and working fluid temperature; retracting the piston during an intake stroke from the proximate cylinder head to the distal cylinder head; and extending the piston in a plurality of incremental discharge strokes until the piston travels from the distal cylinder head back to the proximate cylinder head. At least one of the number of incremental discharge strokes, a length of incremental discharge strokes and a rest period between incremental discharge strokes is selected such that at least one of the process fluid temperature and working fluid temperature is maintained above a predetermined level.
Claims
1. A method of operating a cryogenic pump for controlling discharge temperature of a heat exchanger that vaporizes a process fluid received from the cryogenic pump with heat from a working fluid, the cryogenic pump comprising a piston reciprocatable in a cylinder between a proximate cylinder head and a distal cylinder head, the method comprising: monitoring at least one of process fluid temperature and working fluid temperature; retracting the piston during an intake stroke from the proximate cylinder head to the distal cylinder head; and extending the piston in a plurality of incremental discharge strokes until the piston travels from the distal cylinder head back to the proximate cylinder head; wherein at least one of the number of incremental discharge strokes, a length of incremental discharge strokes and a rest period between incremental discharge strokes is selected such that at least one of the process fluid temperature and working fluid temperature is maintained above a predetermined level.
2. The method of claim 1, wherein at least one of: the process fluid is a cryogenic fluid; and the working fluid is engine coolant of an internal combustion engine.
3. The method of claim 1, wherein the process fluid temperature is one of: vaporized cryogenic fluid temperature downstream of the heat exchanger; and a high-side temperature of a heat exchange region inside the heat exchanger.
4. The method of claim 1, wherein the working fluid temperature is one of: heat exchange fluid temperature upstream of the heat exchanger; and heat exchange fluid temperature downstream of the heat exchanger.
5. The method of claim 1, wherein one of: stroke length for two or more of the incremental discharge strokes are equal within a predetermined range of tolerance; and stroke length for each incremental discharge stroke is determined as a function of at least one of the process fluid temperature and the working fluid temperature.
6. The method of claim 1, wherein at least two rest periods between respective incremental discharge strokes are equal within a predetermined range of tolerance.
7. The method of claim 1, wherein each rest period time interval between respective incremental discharge strokes is determined as a function of at least one of the process fluid temperature and the working fluid temperature.
8. The method of claim 1, wherein piston velocity between at least two incremental discharge strokes is greater than zero and less than piston velocity during incremental discharge strokes.
9. The method of claim 1, wherein the cryogenic fluid is a gaseous fuel.
10. The method of claim 9, wherein the gaseous fuel is at least one of biogas, butane, ethane, hydrogen, landfill gas, methane, natural gas, propane and mixtures of these fuels.
11. A fuel supply system for supplying gaseous fuel to an internal combustion engine comprising: a cryogenic pumping apparatus for pumping the gaseous fuel from a supply of gaseous fuel in a liquid state and having a piston reciprocating between a proximate cylinder head near a fuel inlet and a distal cylinder head away from the fuel inlet; a heat exchanger receiving and vaporizing the gaseous fuel from the cryogenic pumping apparatus and supplying the gaseous fuel to the internal combustion engine; and a controller operatively connected with the cryogenic pumping apparatus and programmed to command the cryogenic pumping apparatus in a pumping cycle to retract the piston during an intake stroke from the proximate cylinder head to the distal cylinder head and extend the piston in a plurality of incremental discharge strokes until the piston travels from the distal cylinder head back to the proximate cylinder head; wherein at least one of the number of incremental discharge strokes, a length of incremental discharge strokes and a rest period between incremental discharge strokes is selected such that gaseous fuel temperature downstream from the heat exchanger is maintained above a first predetermined level.
12. The fuel supply system of claim 11, wherein the heat exchanger employs engine coolant from the internal combustion engine as a heat source for vaporization, further comprising a temperature sensor emitting temperature signals representative of engine coolant temperature, wherein the controller is operatively connected with the temperature sensor and is further programmed to determine a representative temperature as a function of the temperature signals; wherein the representative temperature is maintained above a second predetermined level.
13. The fuel supply system of claim 12, wherein the engine coolant temperature is measured downstream of the heat exchanger.
14. The fuel supply system of claim 11 further comprising a temperature sensor emitting temperature signals representative of one of: gaseous fuel temperature downstream of the heat exchanger; and a high-side temperature of a heat exchange region inside the heat exchanger; wherein the controller is operatively connected with the temperature sensor and is further programmed to determine a representative temperature as a function of said temperature signals; wherein the representative temperature is maintained above the first predetermined level.
15. The fuel supply system of claim 11, wherein the controller is further programmed to command the piston move an equal distance within a predetermined range of tolerance for two or more of the incremental discharge strokes.
16. The fuel supply system of claim 11, wherein the controller is further programmed to determine the stroke length for each incremental discharge stroke as a function of the representative temperature.
17. The fuel supply system of claim 11, wherein the controller is further programmed to command the piston to stop between at least two respective incremental discharge strokes.
18. The fuel supply system of claim 11, wherein the controller is further programmed to command a piston velocity between at least two respective incremental discharge strokes that is greater than zero and less than the piston velocity during incremental discharge strokes.
19. The fuel supply system of claim 11, wherein the controller is further programmed to determine each rest period time interval between respective incremental discharge strokes as a function of the representative temperature.
20. The fuel supply system of claim 11, wherein an effective heat exchange volume of the heat exchanger is reduced compared to when the controller is programmed to perform complete discharge strokes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENT(S)
(9) Referring to
(10) Electronic controller 150 communicates with engine 110 to receive status signals from sensors employed in internal combustion engines and to control actuators such as those found in fuel injectors. Temperature sensor 160 sends signals representative of the temperature of engine coolant in piping 205 to controller 150. Alternatively, or additionally, a temperature sensor (not shown) can be employed to send signals to the controller representative of the temperature of engine coolant in piping 210. Temperature sensor 170 sends signals representative of the temperature of vaporized gaseous fuel in piping 190, and pressure sensor 180 sends signals representative of the pressure of vaporized gaseous fuel in piping 190 to controller 150.
(11) Pumping apparatus 130 comprises a positive displacement pump that allows for a variable displacement of gaseous fuel during compression strokes of the pump. Positive displacement pumps of the types that are mechanically, hydraulically and electrically actuated can be employed. Command and status signals are transmitted over control line 230 such that controller 150 commands pumping apparatus 130 to pump. Alternatively, or additionally, mechanical drive 220 from engine 110, such as a power take off and the like, is employed to actuate apparatus 130 to pump liquefied gaseous fuel.
(12) Referring now to
(13) Heat exchanger 140 comprises heat exchange conduit 400 through which gaseous fuel passes from pump 300 towards engine 110. Conduit 400 represents the effective heat exchange region where heat is transferred between engine coolant, passing through the heat exchanger from supply piping 205 to return piping 210, and gaseous fuel. The volume of gaseous fuel within conduit 400 is defined as V.sub.HE, and is also referred to as the effective heat exchange volume in this specification. During normal engine operating conditions, the temperature of the gaseous fuel exiting conduit 400 is elevated above a predetermined minimum value. A temperature differential between engine coolant in piping 205 and gaseous fuel entering conduit 400 allows sufficient heat transfer to occur to vaporize the gaseous fuel discharged from heat exchanger 140 and raise its temperature above the predetermined minimum value in conduit 190. The temperature differential between engine coolant and liquefied gaseous fuel in all engine operating conditions is substantially determined by the temperature of engine coolant in piping 205 since the temperature of liquefied gaseous fuel is at or near its boiling point in vessel 120 and piping 250.
(14) During certain engine operating conditions of engine 110, the temperature differential between engine coolant and liquefied natural gas is insufficient to elevate the temperature of vaporized gaseous fuel in conduit 190 above the predetermined minimum value. One such condition occurs during engine cold start when the temperature of engine coolant is equal or near to ambient temperature. In this situation not enough heat has been transferred from the engine coolant to the volume of gaseous fuel leaving heat exchanger 140 during the discharge stroke to elevate its temperature above the predetermined minimum value. To increase gaseous fuel temperature in conduit 190 heat transfer to the volume of gaseous fuel discharged from heat exchanger 140 for each pump stroke must be increased. Increasing the temperature differential will increase heat transfer; however, since engine coolant temperature cannot be immediately increased another technique must be employed. Increasing the effective residence time of the volume of gaseous fuel discharged from heat exchanger during each discharge stroke of pump 300 also increases heat transfer to the gaseous fuel. The heat transferred into the gaseous fuel is determined by the heat transfer rate (which is a function of the temperature differential between engine coolant temperature and liquefied gaseous fuel temperature) and the amount of time the gaseous fuel spends in the effective heat exchange region (residence time) of heat exchanger 140.
(15) Referring to
(16) Referring now to
(17) By employing a plurality of incremental discharge strokes for pump 300 the residence time of cryogenic fluid in heat exchanger 140 is increased allowing more heat to transfer to the cryogenic fluid increasing the average temperature of the fluid both in the heat exchanger and downstream thereof. The likelihood of engine coolant freezing is reduced since the average temperature of the cryogenic fluid in the heat exchanger has increased. The size of heat exchanger 140 can be reduced, especially in low pressure applications where the effective heat exchange volume V.sub.HE is conventionally several times the size of displacement volume V.sub.D,MAX of cryogenic pump 300 to allow engine 110 to cold start fuelling with gaseous fuel immediately. Previously, heat exchange volume V.sub.HE was sized such that gaseous fuel temperature downstream of heat exchanger 140 was maintained above the predetermined value while pump 300 performed a complete discharge stroke where piston 310 travelled continuously full stroke length L.sub.fs. When incremental discharge strokes are performed, heat exchange volume V.sub.HE can be less than it would be if incremental discharge strokes are not performed. A smaller heat exchanger is less expensive and can be integrated into off-engine systems with greater flexibility.
(18) The volumetric efficiency of the incremental stroke technique taught herein is improved compared to the partial stroke technique of the '495 patent hereinbefore described. The incremental stroke technique requires a fewer number of intake strokes, compared to the partial stroke technique, to pump equivalent volumes of process fluid. For example, if the partial stroke technique pumps half the maximum displacement volume V.sub.D,MAX of pump 300 for each partial stroke, then the partial stroke technique requires two intake and discharge strokes for each intake and complete discharge stroke of the incremental discharge stroke technique to pump approximately the same volume of process fluid. Each partial or full intake stroke requires inlet check valve 360 to open from a closed position. Each time the inlet check valve opens a small amount of cryogenic fluid flashes as it fills the volume between piston 310 and cylinder head 340. This volume comprises a dead space volume and the volume due to piston 310 moving away from the inlet check valve at the beginning of the intake stroke. The dead space volume is that volume between piston 310 and cylinder head 340 when the piston is full extended towards the cylinder head, and exists primarily due to manufacturing tolerances. The cryogenic fluid flashes due to a pressure drop across the inlet check valve and when the cryogenic fluid absorbs heat from piston 310, which heats up due to the reciprocating motion within cylinder 330. The incremental stroke technique therefore flashes a smaller amount of cryogenic liquid, compared to the partial stroke technique, since the incremental stroke technique requires less intake strokes to pump the same amount of process fluid. Flashing of cryogenic fluid in cylinder 330 reduces the effective displacement volume of pump 300 since the flashed fluid needs to be re-condensed during the discharge stroke before pressure within cylinder 330 can begin to significantly increase to open outlet check valve 370. Since the partial stroke technique flashes more cryogenic fluid compared to the incremental stroke technique when piston 310 travels a complete discharge stroke length (L.sub.FS), then the partial stroke technique pumps less process fluid. It follows that by decreasing the amount of cryogenic fluid that flashes in pump 300 (by decreasing the number of times inlet check valve 360 opens) the fewer the number of pump cycles are required to pump a predetermined amount of fuel, thereby increasing volumetric efficiency of the pump. In the incremental stroke technique, volumetric efficiency can decrease if gaseous fuel in cylinder 330 blows-by a seal (not shown) that fluidly seals the piston with the cylinder, after piston 310 comes to a stop at the end of an incremental discharge stroke, requiring the pressure in the cylinder to be built up again on the next incremental discharge stroke. It is preferred that blow-by gas be reduced.
(19) Other embodiments of gaseous fuel supply systems will now be described with respect to
(20) Referring now to
(21) Referring now to
(22) Referring now to
(23) While particular elements, embodiments and applications of the present invention have been shown and described, it will be understood, that the invention is not limited thereto since modifications can be made by those skilled in the art without departing from the scope of the present disclosure, particularly in light of the foregoing teachings.