Apparatus and method for dispensing solutions from solid products
10549245 ยท 2020-02-04
Assignee
Inventors
- Jared R. Freudenberg (Saint Louis Park, MN, US)
- Ryan Jacob Urban (Mahtomedi, MN, US)
- John David Morey (Saint Paul, MN, US)
Cpc classification
B01F21/22
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/24
PERFORMING OPERATIONS; TRANSPORTING
B01F21/30
PERFORMING OPERATIONS; TRANSPORTING
B01F25/103
PERFORMING OPERATIONS; TRANSPORTING
B01F35/531
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An apparatus and method for creating and dispensing a solution formed of a solid product which is eroded or dissolved in a liquid, which may include methods for creating turbulent flow of the liquid. The apparatus includes an inlet portion for introducing the liquid into the dispenser system, a solution forming assembly, and an outlet portion for dispensing the solution. The solution forming assembly may include a support structure configured to support the solid product, and a reservoir coupled to the support structure, the reservoir configured to hold the liquid and allow flow of the liquid into and out of the reservoir, the reservoir including a base and one or more sidewall portions. The reservoir further including one or more liquid inlets located in the one or more sidewall portions configured to introduce liquid into the reservoir to contact the solid product and create the solution.
Claims
1. A dispenser system for creating a solution by dissolving a solid product in a liquid, the dispenser system comprising: a housing; an inlet portion for introducing the liquid into the dispenser system; a solution forming assembly being at least partially within the housing and including: a support structure configured to support the solid product, the support structure including: a grate at a base of the support structure, and one or more overflow ports defined at the support structure, the one or more overflow ports extending from a first location at the grate at the base of the support structure to a second location spaced apart from the grate at the base of the support structure in a direction parallel to an axis of assembly; a reservoir operatively coupled to the support structure, the reservoir configured to hold the liquid and allow flow of the liquid into the reservoir, via the inlet portion, and the solution out of the reservoir, the reservoir including: a base portion, one or more sidewall portions extending away from the base portion to retain the liquid within the reservoir, the one or more sidewall portions defining an internal perimeter of the reservoir, a first liquid inlet and a second liquid inlet, the first liquid inlet located at a first location in the one or more sidewall portions and the second liquid inlet located at a second, different location in the one or more sidewall portions that is spaced apart about the internal perimeter of the reservoir from the first location, each of the first liquid inlet and the second liquid inlet configured to introduce the liquid into the reservoir via the inlet portion, and the reservoir being positioned proximate the support structure such that the liquid contacts the solid product when the liquid is held in the reservoir to create the solution; a first turbulence generating reaction surface and a second turbulence generating reaction surface that is spaced from the first turbulence generating reaction surface by the internal cavity of the reservoir, the first turbulence generating reaction surface located in a flow path of the first liquid inlet and the second turbulence generating reaction surface located in a flow path of the second liquid inlet; and an outlet portion for dispensing the solution received from the reservoir via the one or more overflow ports.
2. The dispenser system according to claim 1, wherein the first and second liquid inlets are configured to introduce the liquid into the reservoir to create the circular flow pattern of the liquid in the reservoir.
3. The dispenser system of claim 1, wherein at least one of the first and second liquid inlets introduce liquid into the reservoir at an angle non-orthogonal to the respective sidewall portion, or non-orthogonal to a plane tangent to the respective sidewall portion at the respective liquid inlet.
4. The dispenser system according to claim 1, wherein the first turbulence generating reaction surface and the second turbulence generating reaction surface are configured to increase the turbulence of the liquid flow in the reservoir when liquid is introduced into the reservoir.
5. The dispenser system according to claim 4, wherein each of the first turbulence generating reaction surface and the second turbulence generating reaction surface extends from a first end portion proximal to the base, to a second end portion distal to the base.
6. The dispenser system according to claim 5, wherein the first end of each of the first turbulence generating reaction surface and the second turbulence generating reaction surface is attached to the base.
7. The dispenser system according to claim 4, wherein at least one of the first and second liquid inlets provides liquid flow to at least one of the first and second turbulence generating reaction surfaces such that at least a portion of the liquid flow is substantially orthogonal to the at least one of the first and second turbulence generating reaction surfaces, or substantially orthogonal to a plane tangent to the at least one of the first and second turbulence generating reaction surfaces.
8. The dispenser system according to claim 1, wherein each of the first turbulence generating reaction surface and the second turbulence generating reaction surface creates additional turbulence when the circular flow of liquid comes into contact with each of the first turbulence generating reaction surface and the second turbulence generating reaction surface.
9. The dispenser system of claim 1, wherein at least one of the first and second liquid inlets located in the one or more sidewall portions inject liquid into the reservoir at an angle substantially orthogonal to the respective sidewall portion at the respective liquid inlet, or substantially orthogonal to a plane tangent to the respective sidewall portion at the respective liquid inlet.
10. The dispenser system of claim 9, wherein each of the first turbulence generating surface and the second turbulence generating reaction surface is configured to increase the turbulence of the liquid flow in the reservoir when the liquid is introduced into the reservoir.
11. The dispenser system according to claim 10, wherein each of the first turbulence generating reaction surface and the second turbulence generating reaction surface extends from a first end portion proximal to the base, to a second end portion distal to the base.
12. The dispenser system according to claim 11, wherein the first end portion of each of the first turbulence generating reaction surface and the second turbulence generating reaction surface is attached to the base.
13. The dispenser system according to claim 1, wherein the support structure is configured to support the solid product within the reservoir and maintain a gap between the base of the reservoir and the solid product while allowing the liquid to pass through at least one opening in the grate at the base of the support structure.
14. The dispenser system according to claim 1, wherein the one or more sidewall portions extend upward and away from the base at an angle greater than 0 degrees.
15. The dispenser system according to claim 1, wherein the support structure extends into an internal cavity of the reservoir.
16. The dispenser system of claim 15, wherein the support structure extends into the internal cavity of the reservoir to a location between the first and second liquid inlets and an end of the one or more sidewall portions.
17. The dispenser system of claim 15, wherein the base portion of the reservoir has a width that is greater than a width of a portion of the support structure that extends into the internal cavity.
18. The dispenser system of claim 1, wherein the overflow ports are defined in the support structure at a location that is spaced from the one or more sidewall portions of the reservoir in a direction perpendicular to the axis of assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(9) The present invention is aimed at creating easy-to-use, cost-effective and repeatable solutions. Embodiments of the invention are designed to dispense a solution formed from a solid product and an incident liquid such as water. The solid product may comprise many different products, including but not limited to a sanitizer, a detergent, or a floor care product, as many applications of the present invention may involve creating a solution for a cleaning process. In many cases, it is desirable to erode the solid product evenly and consistently to achieve and maintain a certain concentration of a solution for cost, performance, or even regulatory reasons.
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(11) The dispenser system 10 of the present disclosure includes features that result in novel flow schemes (e.g., patterns) of the liquid. The novel flow schemes include creating turbulent flow patterns of the liquid within the dispenser system 10, and in particular, within a reservoir 60 of a solution forming assembly 30 of the dispenser system 10 (the reservoir 60 and solution forming assembly 30 are inside the housing 12 and are cannot be seen in
(12) According to the exemplary embodiment, the dispenser system 10 of
(13) Mounted to the front fascia 11 is a button 26 for activating the dispenser system 10. The button 26 may be a spring-loaded button such that pressing or depressing of the button 26 activates the dispenser system 10 to discharge an amount of solution created by the solid product and the liquid. Thus, the button 26 may be preprogrammed to dispense a desired amount per pressing of the button, or may continue to discharge an amount of solution while the button 26 is depressed.
(14) Connected to the front fascia 11 is a rear enclosure 28, which generally covers the top, sides and rear of the dispenser system 10. The rear enclosure 28 may also be removed to access the interior of the dispenser system 10. A mounting plate 29 may be positioned at the rear of the dispenser system 10 and includes features for mounting the dispenser system 10 to a wall or other structure, if desired. For example, the dispenser system 10 may be attached to a wall via screws, hooks, or any other suitable mounting device. The components of the housing 12 of the dispenser system 10 may be molded plastic, metal, a combination of materials, or any other suitable material.
(15) As shown in
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(17) A liquid, such as water or any other suitable fluid, is connected to the dispenser system 10 via an inlet portion 84. As shown in
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(19) The solution is formed when a portion or portions of the solid product adjacent to (e.g., supported by) the support structure 50 comes into contact with the liquid (e.g., fluid flow) in the reservoir 60. For example, the geometric relationship of the support structure 50 and the reservoir 60 may be such that the support structure 50 extends into the internal cavity 70 of the reservoir 60 while a gap, space or volume is maintained between the base portion 66 of the reservoir 60 and the support structure 50. The mixing of the liquid and solid product erodes the solid product, which dissolves portions of the solid product in the liquid to form a liquid solution within the reservoir 60. The solution continues to rise in the reservoir 60 until it reaches the level of one or more overflow ports 58, which may be determined by the height of the sidewall portions 64. However, the overflow ports 58 do not have to be defined by the geometry of the reservoir 60, but may be incorporated into other components of the dispenser system 10. For example, the overflow ports 58 may be formed by the reservoir 60 in combination with additional components such as the support structure 50. The solution passes through the overflow port(s) 58 and into the collection zone 80, which is depicted as a funnel in
(20) As depicted in
(21) A potential liquid flow pattern of the exemplary embodiment of
(22) In one or more embodiments, and as shown in the exemplary embodiment of
(23) In some embodiments, at least one turbulence generating reaction surface 68 may be formed in the base portion 66 (e.g., molded with, attached to, coupled to, or adhered to base portion 66). The one or more turbulence generating reaction surfaces 68 may extend upwards from a first end portion 92 proximal to the base portion 66 to a second end portion 94 distal to the base portion 66.
(24) The one or more turbulence generating reaction surfaces 68 may be placed directly or indirectly in the flow path of the liquid being introduced into the reservoir 60 via the liquid inlets 62. Locating the turbulence generating reaction surface 68 directly in the flow path of the respective liquid inlet 62 (e.g., immediate flow path of the liquid inlet, near the liquid inlet, opposite or opposing the liquid inlet) provides increased turbulence or agitation of the liquid flow. This increased turbulence may change the flow of liquid laterally within the reservoir 60 (e.g., parallel to the base portion 66), but may also induce motion upward towards the grate 52 and solid product. A portion of the flow may also move downwards towards the base portion 66. The one or more turbulence generating reaction surfaces 68 may generally create turbulent flow in any direction, deflecting and agitating the liquid flow to move in a direction different than the initial flow of liquid from a respective liquid inlet 62. Different geometric and location characteristics of the one or more turbulence generating reaction surfaces 68 result in different erosion and dissolving characteristics of the solid product. Variations in turbulence may also affect the concentration characteristics of the created solution.
(25) The reservoir 60 may further include various other arrangements of the one or more turbulence generating reaction surfaces 68. The reservoir 60 may also include no turbulence generating reaction surfaces 68. Various embodiments of the turbulence generating reaction surfaces 68 may be incorporated into reservoir 60 depending on the characteristics of the solid product, the liquid used to dissolve the solid product, and the desired solution to be produced. In some embodiments, at least one of the one or more liquid inlets 62 may provide liquid flow to at least one turbulence generating surface 68 such that at least a portion of the liquid flow is provided as being substantially orthogonal or non-orthogonal to the at least one turbulence generating reaction surface 68, depending on the desired turbulence characteristics and the final solution to be created. In the case where the reaction surface is non-planar, it may be described that at least a portion of the liquid flow may be substantially orthogonal or non-orthogonal to a plane tangent to at least one turbulence generating reaction surface 68, depending on the desired turbulence characteristics and the final solution to be created.
(26) The one or more turbulence generating reaction surfaces 68 and the support structure 50 (e.g., grate 52) may be spaced apart along the axis of assembly 86 such that a gap 96 (as shown in the portions of components depicted
(27) In some alternate embodiments, the one or more turbulence generating reaction surfaces 68 may be formed or incorporated into another component other than the base portion 66. For example, the turbulence generating reaction surfaces 68 could be molded into the support structure 50 and extend downward, below the support structure 50 (e.g., grate 52) towards the base portion 66 of the reservoir 60. Such turbulence generating reaction surfaces 68 could contact the base portion 66, or the gap 96 (As shown in
(28) Some embodiments of the reservoir 60 include various arrangement of liquid inlets 62 and turbulence generating reaction surfaces 68 that provide different degrees of turbulence and erosion that can be tailored depending on the particular solid product, dissolving liquid, and desired characteristic of the solution to be dispensed.
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(30) In one or more embodiments, and as depicted in
(31) Increased turbulence may also be provided by including turbulence generating reaction surfaces 68 in the path of the liquid flow being introduced into the reservoir 60 by the liquid inlets 62. The turbulence or turbulent change in flow path that is created at the turbulence generating reaction surfaces 68 may be in all directions, including laterally, parallel to the base portion 66, but also upwards towards the grate 52 and the solid product to be eroded, and downwards towards the base portion 66, or in any other direction. The upward and/or turbulent liquid flow induced, at least in part by the turbulence generating reaction surfaces 68 may result in more aggressive, faster, consistent, and evenly distributed erosion of the solid product. Features of the turbulent flow described with respect to
(32) In one or more embodiments, and as depicted in
(33) The reservoir 60 of
(34) It is contemplated that embodiments not necessarily shown in the figures, but covered by the scope of this disclosure, may include various geometric arrangements, or combinations of such arrangements of liquid inlets 62, 62, 62 that would be considered either offset from or aligned with opposing liquid inlets 62, 62, 62. The liquid inlets 62, 62, 62 may be offset from or aligned with each other within a horizontal or reservoir plane 88, but may also be offset from or aligned with one another within a vertical plane 89 that is parallel to the axis of assembly 86 (assembly axis). The coordinate system including axes and planes described herein are depicted in at least
(35) The circular pattern of the liquid described in the reservoirs 60, 60, and variations of embodiments thereof, may be generally circular, substantially circular, mostly circular, primarily circular, initiated as circular, or at least a portion is circular. The circular pattern of liquid flow may be in a reservoir plane 88 that is perpendicular, or substantially perpendicular to the longitudinal or assembly axis 86 of the dispenser system 10 (coordinate system shown in at least
(36) The liquid flow pattern in the reservoir 60, 60, 60 may also include components of liquid flow that are directed upwards toward the support structure 50, or downwards towards the base portion 66, 66, 66. The variations described herein, but not specifically depicted in the figures, and combinations of the variations described, are considered to within the scope and spirit of this disclosure.
(37) An exemplary method for creating a solution by dissolving a solid product in a liquid using the dispenser system 10 (e.g., as shown in
(38) The exemplary method further including introducing the liquid into the reservoir 60 to dissolve the solid product in the liquid to create a solution, and dispensing the solution via the outlet portion 82
(39) In some embodiments, the method further includes the step of introducing the liquid into the reservoir 60 including introducing the liquid into the reservoir 60 such that a circular flow pattern of the liquid is created.
(40) In some embodiments, the method further includes providing a reservoir 60 including at least one turbulence generating reaction surface 68 located within the reservoir 60, and the step of introducing the liquid into the reservoir 60 includes introducing the liquid into the reservoir 60 such that the liquid comes into contact with at least one turbulence generating reaction surface 68 located within the reservoir 60.
(41) The methods described above may induce a turbulent flow pattern within the reservoir 60 and may include any and all the aspects of liquid flow described with regard to the dispenser system 10 described herein. All features described with respect to the dispenser system 10 apparatus may be incorporated into the method of using the dispenser system 10 to create a solution. The methods described herein are applicable to any of the reservoir 60, 60, 60 embodiments described herein and any variations falling within the scope of the reservoirs 60, 60, 60 described herein.
(42) Various embodiments of the invention have been described. It should be known that the embodiments described herein are exemplary in nature and in no way limit the scope of the invention. Rather, they serve as examples illustrating various features and embodiments thereof. These and other embodiments are within the scope of the following claims.