Pressure-controlled 2-way flow control valve for hydraulic applications and valve assembly comprising such a 2-way flow control valve
10550862 ยท 2020-02-04
Assignee
Inventors
Cpc classification
F15B13/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T137/87217
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F15B2211/5756
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/30535
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/50572
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B2211/5753
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F15B13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure provides, in a first aspect, a pressure-controlled 2-way flow control valve for hydraulic applications, wherein the 2-way flow control valve has applied thereto a first pressure signal in the closing direction of the 2-way flow control valve by means of a first output-side tapping and a second pressure signal in the opening direction by means of an LS pressure reporting duct. A pressure signal corrupting the first or second pressure signal is applied to the 2-way flow control valve in the closing or opening direction by means of a second tapping which is effective at least over part of the control stroke of the 2-way flow control valve.
Claims
1. A valve assembly for a hydraulic application, the valve assembly comprising: a proportional directional spool valve for controlling a hydraulic consumer; and a pressure-controlled 2-way flow control valve comprising: a first output-side tapping for applying a first pressure signal in a closing direction of the 2-way flow control valve; a control connection for receiving a second pressure signal in an opening direction of the 2-way flow control valve from an LS pressure signaling duct; and a second tapping for applying a pressure signal for corrupting the first pressure signal or the second pressure signal in the closing direction or the opening direction which is effective at least over a portion of a control stroke of the 2-way flow control valve; wherein the 2-way flow control valve is connected to the proportional directional spool valve on an output side of the 2-way flow control valve or on an input side of the 2-way flow control valve.
2. The valve assembly according to claim 1 wherein the 2-way flow control valve is configured such that the corrupting pressure signal is able to be applied only over a part of the control stroke of the 2-way flow control valve.
3. The valve assembly according to claim 1 further comprising one of a first nozzle and a first orifice via which the corrupting pressure signal may be applied to the 2-way flow control valve in the closing direction or the opening direction in a part of the control stroke tapping the corrupting pressure signal.
4. The valve assembly according to claim 3 further comprising one of a second nozzle and a second orifice connected in series with the one of the first nozzle and the first orifice, the corrupting pressure signal being applicable to the 2-way flow control valve via a control connection arranged between 1) the one of the second nozzle and the second orifice and 2) the one of the first nozzle and the first orifice.
5. The valve assembly according to claim 1 wherein the second tapping is arranged on the input side of the 2-way flow control valve.
6. The valve assembly according to claim 5 wherein the corrupting pressure signal is appliable in the opening direction, so that, when the difference between the first pressure signal and the second pressure signal increases, an increasing volumetric flow is established on the output side of the 2-way flow control valve.
7. The valve assembly according to claim 1 wherein the second tapping is arranged on the output side of the 2-way flow control valve and the corrupting pressure signal is appliable in the opening direction.
8. The valve assembly according to claim 7 wherein the control stroke comprises a flow-through section and a shut-off section, in which no volumetric flow is able to occur on the output side of the 2-way flow control valve, the corrupting pressure signal being, in the flow-through section, appliable to the 2-way flow control valve over a portion of the control stroke.
9. The valve assembly according to claim 5 wherein the corrupting pressure signal is appliable in the closing direction, so that, when the difference between the first pressure signal and the second pressure signal increases, a decreasing volumetric flow is established on the output side of the 2-way flow control valve.
10. The valve assembly according to claim 1 wherein the 2-way flow control valve is configured such that the corrupting pressure signal is blockable over a portion of the control stroke.
11. The valve assembly according to claim 1 wherein the 2-way flow control valve is connected to the proportional directional spool valve on the output side of the 2-way flow control valve.
12. The valve assembly according to claim 11 further comprising a valve block in which the proportional directional spool valve is integrated together with the 2-way flow control valve.
13. The valve assembly according to claim 1 wherein the 2-way flow control valve is connected to the proportional directional spool valve on the input side of the 2-way flow control valve.
14. The valve assembly according to claim 13 further comprising a valve block in which the proportional directional spool valve is integrated together with the 2-way flow control valve.
15. A valve arrangement for hydraulic applications, the arrangement comprising: a pressure-controlled 2-way flow control valve; a first output-side tapping for applying a first pressure signal in a closing direction of the 2-way flow control valve; an LS pressure signaling duct for applying a second pressure signal in an opening direction of the 2-way flow control valve; a second tapping for applying a pressure signal for corrupting the first pressure signal or the second pressure signal in the closing direction or the opening direction which is effective at least over a portion of a control stroke of the 2-way flow control valve; and a proportional directional spool valve for controlling a hydraulic consumer; wherein the 2-way flow control valve is connected to the proportional directional spool valve on an output side of the 2-way flow control valve or on an input side of the 2-way flow control valve.
16. The valve arrangement according to claim 15 wherein the 2-way flow control valve is connected to the proportional directional spool valve on the output side of the 2-way flow control valve.
17. The valve arrangement according to claim 16 further comprising a valve block in which the proportional directional spool valve is integrated together with the 2-way flow control valve.
18. The valve arrangement according to claim 15 wherein the 2-way flow control valve is connected to the proportional directional spool valve on the input side of the 2-way flow control valve.
19. The valve arrangement according to claim 18 further comprising a valve block in which the proportional directional spool valve is integrated together with the 2-way flow control valve.
20. A pressure-controlled 2-way flow control valve for hydraulic applications, the pressure-controlled 2-way flow control valve comprising: a first output-side tapping for applying a first pressure signal in a closing direction of the 2-way flow control valve; a control connection for receiving a second pressure signal in an opening direction of the 2-way flow control valve from an LS pressure signaling duct; and a second tapping for applying a pressure signal for corrupting the first pressure signal or the second pressure signal in the closing direction or the opening direction which is effective at least over a portion of a control stroke of the 2-way flow control valve; wherein the 2-way flow control valve is configured so that the corrupting pressure signal is blockable over a portion of the control stroke, and wherein the first and second tappings are arranged on opposite sides of a body of the 2-way flow control valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantageous embodiments of the present disclosure will be described hereinafter with reference to the attached drawings.
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(16) While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the appended claims.
DETAILED DESCRIPTION
(17) Various illustrative embodiments of the disclosure are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
(18) The present disclosure will now be described with reference to the attached figures. Various structures, systems and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details which are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The person skilled in the art will appreciate that the figures are not necessarily drawn to scale. Some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art.
(19) The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary or customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition shall be expressively set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
(20) In the following, various aspects and embodiments of the present disclosure will be described in more detail with reference to the figures enclosed.
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(22) According to the embodiment shown in
(23) The 2-way flow control valve 130 comprises a pre-load element F, e.g., a spring, an input-side supply connection 132, an output-side output connection 134, a first control connection 136 connected to a first tapping 116 of the 2-way flow control valve 130, said tapping being arranged on the output side of the 2-way flow control valve 130, and a second control connection 138 connected to an LS pressure duct 114. The first control connection 136 is connected to the first tapping 116 of the 2-way flow control valve 130, so that a pressure signal tapped by means of the first tapping acts via the first control connection 136 on the 2-way flow control valve 130 such that the pressure signal counteracts a pre-load generated by the pre-load element F. However, a pressure signal applied by the LS duct 114 to the 2-way flow control valve 130 via the second control connection 138 may support the pre-load generated by the pre-load element F.
(24) In the illustrative embodiment shown in
(25) According to the embodiment shown in
(26) An opening direction may generally indicate a control direction of the 2-way flow control valve along which the 2-way flow control valve is open. In contrast thereto, a closing direction may indicate a control direction of the 2-way flow control valve along which the 2-way flow control valve is closed.
(27) Assuming that cross-sectional areas of control piston 140 (shown in
(28) Neither the above considerations (nor the corresponding part of the description relating to
(29) In the valve condition shown, the 2-way flow control valve would, without the second tapping 118 by means of which a corrupting pressure signal acts in the closing direction on the 2-way flow control valve 130 in addition to the pressure signal tapped from the first tapping, be controlled in the opening direction such that a higher volumetric flow would be allowed to pass and the pressure difference would be controlled to a constant value in the equilibrium of forces. Due to the corrupting pressure signal, which, however, acts in the closing direction on the 2-way flow control valve 130 through the second tapping 118, the control piston 140 is controlled in the closing direction, since the corrupting pressure signal, tapped by the second tapping, counteracts the LS pressure signal in the case of a decrease in pressure originating from a decreasing volumetric flow or a pressure increase in the load circuit, which is reported by the LS duct 114. Accordingly, the control piston 140 may be deflected along the closing direction and the volumetric flow may decrease in comparison with a case where no corrupting pressure signal occurs, i.e., it may not be con-trolled to a constant value.
(30) The resultant characteristic for the 2-way flow control valve 130 according to
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(33) According to the embodiment shown in
(34) The 2-way flow control valve 230 comprises a pre-load element F, an input-side first supply connection 232, an output connection 234 arranged on the output side, a first control connection 236 connected to a first tapping 216 of the 2-way flow control valve 230, said tapping being arranged on the output side of the 2-way flow control valve 230, and a second control connection 238 connected to an LS pressure duct 214. The first control connection 236 may be connected to the first tapping 216 of the 2-way flow control valve 230 so that a pressure signal tapped by the first tapping 216 may act via the first control connection 236 on the 2-way flow control valve 230 such that the pressure signal signaled from the first tapping 216 may counteract a pre-load generated by the pre-load element F, e.g., a spring. However, a pressure signal applied by the LS duct 214 to the 2-way flow control valve 230 via the second pressure connection 238 may support the pre-load generated by the pre-load element F.
(35) In the illustrative embodiment shown in
(36) According to the embodiment shown in
(37) Similar to the embodiment shown in
(38) If the load pressure downstream of the proportional directional spool valve 212 decreases, there may be a decrease in the volumetric flow through the 2-way flow control valve 230. As the load pressure decreases, there may be a decrease in the pressure difference (p.sub.Bp.sub.A), i.e., the pressure p.sub.A may become slightly higher or the pressure p.sub.B may become slightly lower. Due to the corrupting pressure signal p.sub.A, which may be additionally effective in the opening direction, the equilibrium of forces may be shifted in the opening direction in comparison with the known pressure compensator valve shown in
(39) As regards an adjustment of the pressure signal p.sub.A, said pressure signal may, according to illustrative embodiments, be adjusted by the nozzle D3 and the nozzle D4 connected in series therewith. In the case of series-connected nozzles or a chain of nozzles (the volumetric flow is constant when nozzles are connected in series), it may be normally, at least approximately, such that the following may hold true for a ratio of a pressure upstream of the first nozzle (here D3; the pressure upstream of the nozzle D3 is here designated by pD3) in a row or chain to a pressure between the first and second nozzles (here D4; the pressure upstream of the nozzle D4 is here designated by p.sub.D4): p.sub.D3/p.sub.D4=(d.sub.D4/d.sub.D3).sup.4+1, where d.sub.D4/d.sub.D3 stands for the diameter of the nozzle D3/D4. At this point, reference should be made to the fact that this applies analogously to the nozzles D1 and D2 in
(40) In the valve condition shown, the 2-way flow control valve would, without the second tapping 218 by means of which a corrupting pressure signal acts in the closing direction on the 2-way flow control valve 230 in addition to the pressure signal tapped from the first tapping 216, be controlled in the opening direction such that (in comparison with the embodiment shown in
(41) The resultant characteristic for the 2-way flow control valve 230 according to
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(43) The exemplary embodiments described with respect to
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(45) According to the embodiment shown in
(46) The -way flow control valve 330 shown in
(47) In a valve condition b corresponding to a deflection of the -way flow control valve 330 from the valve condition a in the closing direction, a connection between the second tapping 318 and the second control connection 338 may be separated, while a feed-through (or an aperture cross-section, not shown) between the input side and the output side of the -way flow control valve may be maintained.
(48) In a valve condition c corresponding to a further deflection of the -way flow control valve 330 from the valve condition b in the closing direction, the valve may be closed in the feed-through direction as well as in a connection between the second tapping 318 and the second control connection 338. According to a few illustrative examples, the -way flow control valve may be deflected fully in the closing direction in said valve condition c.
(49) According to the embodiment shown, the corrupting pressure signal tapped at the second tapping 318 may be signaled at the second control connection 338 only over a portion of the control stroke in the opening direction. Hence, a manipulation of the -way flow control valve 330 may only take place over a portion of the control stroke. Thus, it may be possible to accomplish a better utilization of the corner power in the range of small pressure differences and small volumetric flows, and the -way flow control valve 330 shown in
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(52) In the above embodiments described with reference to the figures, a proportional directional spool valve and a consumer are provided. This does not represent a limitation of the present disclosure. Instead of one consumer and one proportional directional spool valve, two proportional directional spool valves and two consumers or even more than two proportional directional spool valves and more than two consumers may be provided analogously to the representation according to
(53) The particular embodiments disclosed above are illustrative only, as the disclosure may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is therefore evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the disclosure. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention. Note that the use of terms, such as first, second, third or fourth to describe various processes or structures in this specification and in the attached claims is only used as a shorthand reference to such steps/structures and does not necessarily imply that such steps/structures are performed/formed in that ordered sequence. Of course, depending upon the exact claim language, an ordered sequence of such processes may or may not be required. Accordingly, the protection sought herein is as set forth in the claims below.