Sequential shift gearbox converter assembly
10550932 ยท 2020-02-04
Inventors
Cpc classification
F16H2059/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H59/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2059/0295
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A sequential shift gearbox converter assembly to convert a H-pattern gearbox to a sequentially shifted gearbox, the converter assembly including a shifting lever mounted relative to a converter housing, a drive arm mounted for movement driven by the shifting lever, a first shaped cam for rotation driven by the drive arm, a first gear for movement caused by movement of the first shaped cam, a second gear for movement caused by movement of the first gear, a second shaped cam mounted for movement when the second gear is moved, a reciprocating shifter member moved according to movement of the second shaped cam, a reciprocating shifter member moved according to movement of the second shaped cam to in turn move an elongate shifter rod of a gearbox transversely and a shifter rod rotating arm having a first portion biased into contact with the first shaped cam and a second portion to rotate the elongate shifter rod when urged to by the shape of the first cam during rotation thereof.
Claims
1. A sequential shift gearbox converter assembly to convert a H-pattern gearbox to a sequentially shifted gearbox, the converter assembly including a shifting lever mounted relative to a converter housing, a drive arm mounted for movement driven by the shifting lever, a first shaped cam for rotation driven by the drive arm, a first gear for movement caused by movement of the first shaped cam, a second gear for movement caused by movement of the first gear, a second shaped cam mounted for movement when the second gear is moved, a reciprocating shifter member moved according to movement of the second shaped cam, the reciprocating shifter member moved according to movement of the second shaped cam to in turn move an elongate shifter rod of a gearbox transversely and a shifter rod rotating arm having a first portion biased into contact with the first shaped cam and a second portion to rotate the elongate shifter rod when urged to by the shape of the first cam during rotation thereof.
2. A sequential shift gearbox converter assembly as claimed in claim 1 wherein a pair of housing portions are provided attached to one another about a spine plate relative to which components of the assembly are mounted within the housing.
3. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the gearbox converter assembly is mounted relative to a vehicle gearbox or chassis in which the gear shift lever of an H-pattern gearbox has been removed and shifter rods that link the gearshift of the H pattern gearbox to moving portions of the gearbox remain and the converter assembly of the present invention engages with the existing shifter rods.
4. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the shifting lever is biased into a central position and is movable forwardly and rearwardly against the bias, which returns the shifting lever to a home position.
5. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the shifting lever has a lower end located within the housing and mounted to a connector arm at or towards the lower end of shifting lever to connect the shifting lever to the drive arm of the converter assembly in order to move the drive arm when the shifting lever is moved.
6. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the drive arm moves in a reciprocating direction forwardly and rearwardly, one end of the drive arm connected r relative to the connector arm and an opposite end of the drive arm provided with an engagement configuration thereon in order to drive movement of the first shaped cam.
7. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the drive arm is mounted for movement in both the forward and rearward directions and drives rotational movement of the first shaped cam in both directions about a substantially central mounting axis.
8. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the first shaped cam is substantially planar and is normally mounted parallel to the drive arm and coaxially with the first gear of the converter assembly.
9. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the first shaped cam moves the shifter rod rotating arm when the first portion of the shift rod rotating arm moves over the first shaped cam due to rotation of the first shaped cam.
10. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the first shaped cam has a number of engagement portions provided dependent on the number of gears in the gearbox.
11. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the second shaped cam is a tri-lobed cam.
12. A sequential shift gearbox converter assembly as claimed in claim 11 wherein arcuate transitions are provided between all of the lobes of the second shaped cam but the arcuate transition between a pair of lobes at one end and a third lobe form arcuate sidewalls which are greater in length than the transition between the pair of lobes at the one end.
13. A sequential shift gearbox converter assembly as claimed in claim 1 wherein the first gear and first cam are provided as a single component.
14. A sequential shift gearbox converter assembly as claimed in claim 13 wherein a cam shape is inscribed into a surface of the first gear to form a cam track or cam race.
15. A sequential shift gearbox converter assembly as claimed in claim 13 wherein the shifter rod rotating arm is mounted relative to a movement arm which is rotatable about an axis of the second gear and which is moved by a secondary selection lever, one end of the movement arm having a pin that rides in the cam track or cam race to cause rotation of the shifter rod as required.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Preferred features, embodiments and variations of the invention may be discerned from the following Detailed Description which provides sufficient information for those skilled in the art to perform the invention. The Detailed Description is not to be regarded as limiting the scope of the preceding Summary of the Invention in any way. The Detailed Description will make reference to a number of drawings as follows:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
DESCRIPTION OF EMBODIMENTS
(30) In a particularly preferred embodiment of the present invention, a sequential shift gearbox converter assembly to convert a H-pattern gearbox to a sequentially shifted gearbox is provided.
(31) Although different embodiments are illustrated, the sequential shift gearbox converter assembly 10 illustrated in each of the Figures includes: a) A shifting lever 11 mounted relative to a converter housing; b) A drive arm 12 mounted for movement driven by the shifting lever 11; c) A first shaped cam 13 for rotation driven by the drive arm 12; d) A first gear 14 for movement caused by movement of the first shaped cam 13; e) A second gear 15 for movement caused by movement of the first gear 14; f) A second shaped cam 16 mounted for movement when the second gear 15 is moved; g) A reciprocating shifter member 17 moved according to movement of the second shaped cam 16 to in turn move an elongate shifter rod of a gearbox transversely; and h) A shifter rod rotating arm 19 having a first end 20 biased into contact with the first shaped cam 13 and a second portion to rotate the elongate shifter rod 18 when urged to by the shape of the first cam 13 during rotation thereof.
(32) As illustrated in
(33) The housing as illustrated is formed from a pair of housing portions 21, 21 attached to one another in order to form a substantially enclosed housing. Normally, elongate fasteners 23 extend through one of the housing portions 21 and at least partially into the other of the housing portions 22. In this configuration, each of the housing portions 21, 21 has a clamshell configuration and elongate fasteners 23 such as screws or bolts.
(34) The gearbox housing 22 illustrated is a one-piece housing with an open top and an opening in one of the end walls to allow the elongate shifter rod 18 to extend from the gearbox housing 22. In this configuration, the gearbox housing 22 is attached to a lower end of each of the upper housing portions 21, 21 using elongate fasteners 24 such as screws or bolts.
(35) The upper housing portions 21, 21 typically attach to one another about a spine plate 25. As illustrated in
(36) The components of the assembly are mounted on either side of the spine plate 25. Some of the components are mounted through the spine plate 25 whereas other components are mounted on one lateral side only of the spine plate 25. Components may be mounted to the spine plate 25 and also the housing portion 21 or 21 on one side of the spine plate 25. Normally, portions mounted relative to the spine plate 25 will be mounted about a boss to allow rotation of the components and translation of the components where required.
(37) As illustrated in
(38) The gearbox converter assembly of the present invention is typically mounted relative to a vehicle gearbox in which the gear shift lever of a H pattern gearbox has been removed. Typically, when this occurs, the connector rods that linked the gearshift of the H pattern gearbox to the moving portions of the gearbox will remain and the converter assembly of the present invention engages with the existing connector rods. In a particularly preferred embodiment, the elongate shifter rod 18 of the present invention will engage with the existing connector rods as required in order to change gears. Preferably, the shifter rod 18 of the present invention is located relative to the connector rods such the movement of the shifter rod 18 engages the connector rods as required and moves the connector rods to change gears.
(39) The shifting lever 11 of the preferred embodiment extends upwardly from the housing of the converter assembly to replace the gearshift lever of the H pattern gearbox, which is removed at installation. The shifting lever 11 is elongate and may have any shape but preferably, a knob or similar gripping assembly (not shown) is provided at an upper end of the shifting lever.
(40) The shifting lever 11 of the illustrated embodiment is mounted pivotally at a pivot mount 28 within the housing and to the housing. The shifting lever 11 is mounted towards but not at the lower end allowing the lower end of the shifting lever, which is spaced from the pivot mount 28 to create leverage at the lower end.
(41) The shifting lever 11 is biased into a central position by a biasing assembly 29 associated with the pivot mount 28 and is then movable forwardly and rearwardly against the bias which returns the shifting lever 11 to a home position.
(42) The shifting lever 11 extends downwardly into the housing with the lower end located within the housing and mounted to a connector arm 30 at or towards the lower end of shifting lever 11. As best seen in
(43) The connector arm 30 is normally completely located within the housing of the converter assembly. The preferred connector arm 30 as illustrated in
(44) The connector arm 30 is mounted on the same side of the spine plate 25 as the first gear 14, second gear 15 and the first shaped cam 13 of the converter assembly. The lower end of the connector arm 30 is mounted pivotally to the drive arm 12 via a pivot pin 32 as this will allow the forward and reverse movement of the shifting lever 11 to be transferred to a forward and reverse movement of the drive arm 12 albeit in the opposite direction to the movement of the shifting lever 11.
(45) The drive arm 12 can have any shape but as illustrated in
(46) One end of the drive arm 12 is connected to the connector arm 30 via a pivot pin 32. The opposite end of the drive arm 12 is provided with an engagement configuration (best illustrated in
(47) The drive arm 12 is preferably mounted for movement in both directions (forwardly and rearwardly) and drives movement of the first shaped cam 13 in both directions (rotating) about a substantially central mounting axis 34.
(48) As best illustrated in
(49) As illustrated, the C-shaped ends 35 of the opening are spaced apart, and normally, further apart than the separation distance between the engagement portions 33 provided on the first shaped cam 13 as illustrated particularly in
(50) The first shaped cam 13, best illustrated in
(51) The first shaped cam 13 is generally circular when viewed in side elevation but with shaped protrusions 39 on or extending from the edge. The shaped protrusions 39 are preferably extensions which are shaped to move the shifter rod rotating arm 19 when the first end 20 of the shifter rod rotating arm 19 moves over the shaped protrusion 39 due to rotation of the first shaped cam 13. This action moves the shifter rod rotating arm 19 which in turn rotates the elongate shifter rod 18 to allow engagement of different connector rods provided in the gearbox.
(52) The first shaped cam 13 is also provided with a number of laterally extending engagement portions 33. The engagement portions 33 are pins or arms extending outwardly away from the surface of the first shaped cam 13 furthest from the spine plate 25. The engagement portions 22 are cylindrical having a circumferential surface which is engaged by the C-shaped openings 35 of the drive arm 12 as required. As illustrated in
(53) According to the illustrated embodiment, the first gear 14 is mounted for movement with the first cam 13. Typically, the first gear 14 and first shaped cam 13 will be mounted coaxially with one another. The first gear 14 is therefore preferably mounted substantially parallel to the spine plate 25 and further away from the spine plate 25 than the first shaped cam 13.
(54) The first gear 14 engages with the second gear 15 such that rotation of the first gear 14 causes rotation of the second gear 15. The first gear 14 will typically be a larger in diameter than the second gear 15.
(55) Preferably, the first gear 14 has a plurality of teeth which are interleaved or meshed with a plurality of teeth provided on the second gear 15. Typically, the first gear 14 is a spur gear or straight cut gear. The first gear 14 is preferably mounted such that the engagement portions 33 provided on the first shaped cam 13 are engaged by the first gear 14 as well received into corresponding openings provided on the first gear 14 to brace the engagement portions 33 as well as to confine the drive arm 12 between the first shaped cam 13 and the first gear 14.
(56) According to the preferred embodiment, the first end 20 of the shifter rod rotating arm 19 is also located between the first gear 14 and the spine plate 25. The first gear 14 is mounted on the first side of the spine plate 25 with the first shaped cam 13.
(57) As mentioned above, typically the first gear 14 and second gear 15 have meshed teeth such that rotation of the first gear 14 causes rotation of the second gear 15. The second gear 15 is preferably mounted on the same side of the spine plate 25 as the first gear 14. As mentioned above, the second gear 15 is smaller in diameter than the first gear 14. The second gear 15 is mounted coaxially with the second shaped cam 16 although on the opposite side of the spine plate 25 to the second shaped cam 16. Therefore, according to the preferred embodiment, the second gear 15 rotates with the second shaped cam 16 and it is the rotation of the second gear 15 which forces movement of the second shaped cam 16.
(58) The second shaped cam 16 as illustrated most clearly in
(59) The second shaped cam 16 as illustrated abuts a pair of mounts or followers 44 for the reciprocating shifter member 17. The rotation of the second shaped cam 16 moves the reciprocating shifter member 17 forward and backward according to the movement of the first shaped cam 16 which is transmitted through the first 14 and second gears 15. The reciprocating shifter member 17 is moved guided by the mounts or followers 44.
(60) The shifter member 17 may have any shape but is preferably elongate and is mounted on to the mounts or followers 44 for reciprocal movement relative to the spine plate 25. The shifter member 17 as illustrated is approximately perpendicular to the shifting lever 11 and substantially parallel with the connector rods of the gearbox. The shifter member 17 is attached to the shifter rod 18 of the converter assembly. The shifter member 17 is mounted outside the second shaped cam 16, away from the spine plate 25 although normally, a portion of the shifter member 17.
(61) A number of roller guides 45 are provided which guide movement of the shifter member 17 one upper roller guide and one lower roller guide at either end of the shifter member 17. The roller guides 45 are provided on the same side of the spine plate 25 as the second shaped cam 16 and the shifter member 17.
(62) According to the preferred embodiment illustrated in
(63) The elongate shifter rod 18 is mounted for both translation and rotation and is moved transversely (translation) by movement of the reciprocating shifter member 17 and is rotated by movement of the shifter rod rotating arm 19. The shifter rod 17 may be mounted through use of a depending bracket portion from the reciprocating shifter member 17 with a cuff 47 into which a portion of smaller dimension 48 of the shifter rod 18 can be received. This smaller dimension portion 48 is typically be defined by a head 49 and a rotating arm adapter portion 50. The cuff 47 is sandwiched between the head 49 and a rotating arm adapter portion 50 to move the shifter rod 18 with the shifter member 17.
(64) The shifter rod 18 can be attached to one end of the shifter member 17 for reciprocal movement with the shifter member 17 as illustrated in
(65)
(66) The shifter rod can be externally mounted as illustrated in
(67) The adapter mechanism illustrated in
(68) The shifter rod rotating arm 19 has a first end 20 biased into contact with the edge of the first shaped cam 13 and a second portion 52 to rotate the elongate shifter rod 18 when urged to by the shape of the first shaped cam 13 during rotation thereof. A biasing assembly 53 is provided to bias the shifter rod rotating arm 19 into abutment with the edge of the first shaped cam 13. Typically, the shifter rod rotating arm 19 is pivotally mounted relative to spine plate 25 about a pin 54 but is biased into contact with the first shaped cam 13. The protrusions 39 provided on the edge of the first shaped cam 13 preferably force rotation of the shifter rod rotating arm 19 about the mounting pin 54.
(69) The second portion 52 of the shifter rod rotating arm 19 is provided to engage with the adapter 50 provided on the elongate shifter rod 18. The adapter 50 of the illustrated embodiment includes an open cuff which extends laterally from the elongate shifter rod 19. The second portion 52 of the rotating arm 19 has a cylindrical shape which extends laterally to engage with the cuff According to this particularly preferred embodiment, when the rotating arm 19 pivots, the second portion 52 in connection with the elongate shifter rod 18 causes rotation of the shifter rod 18 through engagement of the cuff with the second portion 52. This will force the elongate shifter rod 18 to engage with a different connector rod in the gearbox.
(70) The different gear selections are illustrated in
(71) In the alternative embodiment illustrated in
(72) The secondary selection lever 63 can be used to select reverse by acting more directly on the movement arm 62 as illustrated in
(73) In the present specification and claims (if any), the word comprising and its derivatives including comprises and comprise include each of the stated integers but does not exclude the inclusion of one or more further integers.
(74) Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, the appearance of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more combinations.