Cannabis Growing Apparatus
20230225263 · 2023-07-20
Inventors
Cpc classification
A01G9/12
HUMAN NECESSITIES
International classification
A01G22/00
HUMAN NECESSITIES
A01G7/04
HUMAN NECESSITIES
Abstract
An improved apparatus for growing cannabis indoors with an improved vertical lighting system, raised horizontally disposed planters and vertical plant training wires. The cannabis plants are grown in horizontally disposed planters that are installed at a set raised height for easy access. A series of horizontally strung plant training wires are installed vertically above each row of plants. The lighting system is mounted to a powered vertical hanging system such that it can easily be raised and lowered into the space between the rows of plants
In an alternative embodiment of the invention, the planter rows are mounted on bearings such that they can be adjusted along the horizontal (x) axis. This allows for denser plant arrangement while still allowing for easy access between rows for plant training and maintenance.
Claims
1. An apparatus for growing cannabis comprising: a plant support comprising an elongated body, a first end and a second end, and one or more holes in the plant support, each hole shaped to hold a potting container, each potting container sized to hold one or more cannabis plants, a first vertical support structure attached to the first end of the plant support, the first vertical support structure having a lower end and an upper end, and a second vertical support structure attached to the second end of the plant support the second vertical support structure having a lower end and an upper end, a lower horizontal support structure connected between the lower end of the first vertical support structure and the lower end of the second vertical support structure, a upper horizontal support structure connected between the upper end of the first vertical support structure and the upper end of the second vertical support structure, one or more horizontal training wires connected between the first vertical support structure and the second vertical support structure, the horizontal training wires disposed to support the vertical growth of the cannabis plants, one or more vertical lighting fixtures, each vertical lighting fixture having a first end and a second end, the first end of each vertical lighting fixture being attached to an upper lighting support and the second end of each vertical lighting fixture being attached to a lower lighting support, the upper lighting support being attached to a height adjustment cable, the height adjustment cable being arranged to adjust the vertical height of the vertical lighting fixtures in relation to the cannabis plants, and the height adjustment cable having a means to move the cable to adjust the vertical height of the vertical lighting fixtures.
2. The apparatus for growing cannabis of claim 1 where the plant support is a PVC pipe.
3. The apparatus for growing cannabis of claim 1 where the first vertical support structure, the second vertical support structure, the first horizontal support structure and second horizontal support structure are made of metal slotted channel material.
4. The apparatus for growing cannabis of claim 1 where the horizontal training wires are made of metal wire and attachable to the first vertical support structure and second vertical support structure by a plug attached to each end of the wire and a key slot on the first and second vertical support structure.
5. The apparatus for growing cannabis of claim 1 where the vertical lighting fixture is comprised of LED lights.
6. The apparatus for growing cannabis of claim 1 where the vertical lighting fixture has a first and second side, with both the first and second side having lights attached.
7. The apparatus for growing cannabis of claim 1 further comprising a watering system comprising a water pipe having a first end and a second end, the water pipe arranged along the plant support member and the water pipe further comprising holes oriented to deposit water each potting container.
8. The apparatus for growing cannabis where the height adjustment cable is attached to an electric motor that adjusts the height of the vertical light fixtures.
9. The apparatus for growing cannabis of claim 7 where the vertical lighting fixtures and watering system are controlled by a computer system.
10. An apparatus for growing cannabis comprising: a plant support comprising an elongated body, a first end and a second end, and one or more holes in the plant support, each hole shaped to support a potting container, each potting container sized to hold one or more cannabis plants, a first vertical support structure attached to the first end of the plant support, the first vertical support structure having a lower end and an upper end, and a second vertical support structure attached to the second end of the plant support the second vertical support structure having a lower end and an upper end, a lower horizontal support structure connected between the lower end of the first vertical support structure and the lower end of the second vertical support structure, an upper horizontal support structure connected between the upper end of the first vertical support structure and the upper end of the second vertical support structure, a first row support with a first gear rack, a first row movement gear attached to the upper end of the first vertical support structure, a support pipe disposed through the first row movement gear, a first ball bearing collar disposed around and supporting the support pipe, the first row movement gear arranged such that when the first row movement gear is rotated it couples with the first gear rack and moves the first vertical support structure along a horizontal plane depending on the direction of rotation of the first row movement gear, a second row support with a second gear rack, a second row movement gear attached to the upper end of the second vertical support structure, the support pipe disposed through the second row movement gear, a second ball bearing collar disposed around and supporting the support pipe, the second row movement gear arranged such that when the second row movement gear is rotated it couples with the second gear rack and moves the second vertical support structure along a horizontal plane depending on the direction of rotation of the second row movement gear, one or more horizontal training wires connected between the first vertical support structure and the second vertical support structure, the horizontal training wires disposed to support the vertical growth of the cannabis plants, and one or more vertical lighting fixtures, each vertical lighting fixture arranged to project light on to the cannabis plants.
11. The apparatus for growing cannabis of claim 10 where the plant support is a PVC pipe.
12. The apparatus for growing cannabis of claim 10 where the first vertical support structure, the second vertical support structure, the first horizontal support structure and second horizontal support structure are made of metal slotted channel material.
13. The apparatus for growing cannabis of claim 10 where the horizontal training wires are made of metal wire and attachable to the first vertical support structure and second vertical support structure by a plug attached to each end of the wire and a key slot on the first and second vertical support structure.
14. The apparatus for growing cannabis of claim 10 where the vertical lighting fixture is comprised of LED lights.
15. The apparatus for growing cannabis of claim 10 where the vertical lighting fixture has a first and second side, with both the first and second side having lights attached.
16. The apparatus for growing cannabis of claim 10 further comprising a watering system comprising a water supply pipe, the water supply pipe attached to a source of water and disposed above the plant support and the cannabis plants, the water supply pipe having an individual plant watering pipe connected for each cannabis plant, the plant watering pipe further comprising a t shaped pipe having one input and two outputs, the input connected to the individual plant watering pipe and the outputs disposed to deposit water on the cannabis plant.
17. The apparatus for growing cannabis of claim 16 where the apparatus is enclosed in a room and one or more air filters for removing particulate matter from the air in the room.
18. The apparatus for growing cannabis of claim 17 further comprising one or more air conditioning units to cool the air in the room.
19. The apparatus for growing cannabis of claim 18 where the vertical lighting fixtures, watering system, air filters and air conditioning units are controlled by a computer system.
20. An apparatus for growing cannabis comprising: a plant support comprising an elongated body, a first end and a second end, and one or more holes in the plant support, each hole shaped to hold a potting container, each potting container sized to hold one or more cannabis plants, a first vertical support structure attached to the first end of the plant support, the first vertical support structure having a lower end and an upper end, and a second vertical support structure attached to the second end of the plant support the second vertical support structure having a lower end and an upper end, an upper horizontal support structure connected between the upper end of the first vertical support structure and the upper end of the second vertical support structure, one or more horizontal training wires connected between the first vertical support structure and the second vertical support structure, the horizontal training wires disposed to support the vertical growth of the cannabis plants, a hydraulic lifting means having a first hydraulic lift tower and a second hydraulic lift tower, the first hydraulic lift tower being attached to the first vertical support structure and the second hydraulic lift tower being attached to the second vertical support structure, the hydraulic lifting means moving the location of the cannabis plants between at least a first storage location and a second maintenance location, a first lighting support structure, the first light support structure having a plurality of lights attached, the first lighting support structure being disposed at the storage location, and such that when the cannabis plants lifted to the storage location, the lights display light on a first side of the cannabis plants, and a second lighting support structure, the second light support structure having a plurality of lights attached, the second lighting support structure being disposed at the storage location, and such that when the cannabis plants lifted to the storage location, the lights display light on a second side of the cannabis plants.
21. The apparatus for growing cannabis of claim 20 where the plant support is a PVC pipe.
22. The apparatus for growing cannabis of claim 20 where the first vertical support structure, the second vertical support structure, the first lighting support structure and second lighting support structure are made of metal slotted channel material.
23. The apparatus for growing cannabis of claim 20 where the horizontal training wires are made of metal wire and attachable to the first vertical support structure and second vertical support structure by a plug attached to each end of the wire and a key slot on the first and second vertical support structure.
24. The apparatus for growing cannabis of claim 20 where the lights are comprised of LED lights.
25. An apparatus for growing cannabis comprising: at least one plant support comprising a first rockwool container, each first rockwool container sized to hold one or more cannabis plants, a vertical wire to support the vertical growth of the cannabis plants, and a second rockwool container, the vertical wire connected to the first rockwool container at one end and the second rockwool container at a second end, a horizontal support structure with a first end and a second end, each plant support member attached to the horizontal support structure, the horizontal support structure disposed such that the plant support structure hangs from the horizontal support structure, a hydraulic lifting means having a first hydraulic lift tower and a second hydraulic lift tower, the first hydraulic lift tower being attached to the first end of the horizontal support structure and the second hydraulic lift tower being attached to the second end of the horizontal support structure, the hydraulic lifting means moving the location of the cannabis plants between at least a first storage location and a second maintenance location, a first lighting support structure, the first light support structure having a plurality of lights attached, the first lighting support structure being disposed at the storage location, and such that when the cannabis plants lifted to the storage location, the lights display light on a first side of the cannabis plants, and a second lighting support structure, the second light support structure having a plurality of lights attached, the second lighting support structure being disposed at the storage location, and such that when the cannabis plants lifted to the storage location, the lights display light on a second side of the cannabis plants.
26. The apparatus for growing cannabis of claim 25 where the horizontal support structure, the first lighting support structure and second lighting support structure are made of metal slotted channel material.
27. The apparatus for growing cannabis of claim 25 where the lights are comprised of LED lights.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
[0031] Cannabis growers have been developing new apparatus and methods for improving the quality and yield of their crops, both indoor and outdoor, for many years. With the legalization of cannabis in many large states, the pressure to increase quality and yield has only grown. Indoor grows are well known for the quality of their output due to the close control allowed for the environmental conditions. However, there is a significant space and electrical cost to these types of growing arrangements. The present invention describes an apparatus and method that arranges the plants and lighting in such a way to optimize the space needed, improve the yield per square foot of space, provide easy access to the plants for the grower, lower the electrical cost per pound grown and provide improved quality cannabis output. The novel apparatus and method results in a significant increase in yield and an output of over one gram per watt of electricity consumed.
[0032] A preferred embodiment of the disclosed invention is described in relation to the attached figures and claims below. This is but one embodiment and there are many other variations and embodiments that comport with the patent claims.
[0033] As will be discussed in the detailed description below, the disclosed invention provides a novel and improved apparatus and method for indoor growing of cannabis. As outlined in detail below, the present invention includes: a row of horizontally disposed planters arranged in parallel rows, vertically disposed posts at each end of the row of planters, the vertically disposed posts including key type slots cut at locations along the length of the post, with wires strung between each vertical post and held in place in the key slot by a plug attached to the wire at each end. The preferred embodiment further comprises movable vertical lighting units that can be raised and lowered in the rows between the planters, these lighting units comprising, vertically lighting stands, each with lights vertically arranged along the length of the stand and such that the lights provide an even 360 degree pattern of lighting around the lighting stand, lighting stands arranged in rows located between the rows of planters. Wires, electric motors and pulleys allow the lighting stands to be positioned in a raised position so that the grower can easily walk between the rows of plants or lowered position to provide lighting for the plants. Finally, the disclosed invention provides computer control for the wavelength, intensity and timing of the LED lighting disposed along the lighting stands as well as other environmental factors such as temperature, humidity and soil moisture.
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[0035] Each of these rows 30 is framed by Unistrut, which is the trademark name for a metal slotted channel material with various attachment means such as brackets, channel nuts, threaded rods and clamps, shown by upper support 5 and lower support 3 in this diagram. Additional elements of the Unistrut supports will be shown in other figures. Horizontal training wires 9 are extended horizontally along each row 30 of cannabis plants 6. A number of horizontal training wires 9 are disposed vertically above each row of cannabis plants. These horizontal training wires 9 are used to train the growth of the cannabis plants 6 vertically so that the plant canopy will be exposed to the maximum amount of light. In the preferred embodiment, training wires 9 are placed three inches (3″) apart and are made of 3/64 inch stainless steel wire rope. Other configurations of training wires 9, including different spacing and/or vertical placement, as well as different materials are anticipated by the present disclosure.
[0036] Vertical light fixture 4 is disposed between each row 30 of cannabis plants and is comprised of multiple LED lighting elements arranged in a vertical pattern along the length of the fixture. Any number, arrangement and wavelengths of light for the LEDs are anticipated by the claimed invention, but the preferred lighting specifications will be discussed in relation to later figures.
[0037] Each vertical light fixture 4 is attached to height adjustment cable 11. This height adjustment cable 11 is routed through pulley 8 to main cable 10 and to motor 12. Motor 12 can be powered to raise and lower the vertical light fixtures 4 from in between each row 30. In the lowered position, they provide an even and well distributed 360-degree lighting pattern and in the raised position, they are out of the way for maintenance and tending of the plants.
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[0039] Vertical light fixture 4 is comprised of individual LED lighting units 17. These light fixtures are comprised of vertically oriented aluminum rails with individual LED lighting units mounted along the length of the rail. Lights can be installed on one side or both sides of the aluminum rails providing either 180 degrees of lighting coverage or 360 degrees of lighting coverage. In the preferred embodiment, the lighting is Fluence Bioengineering LEDs in a mixture of wavelengths, each light having a 345 watt output. The vertical lighting units are designed such that they line up with the vertically trained cannabis plants and provide maximum light coverage for the maximum amount of plant foliage.
[0040] Lighting ballast 16 converts the 120 volt AC electricity from the wall to the appropriate voltage and current for the LED lighting units 17. Power is provided through power connection 15 that is connected to the electric supply of the building, which is, in turn, connected to a commercial electricity supply company.
[0041] The individual LED lighting units 17 are also connected via a communications cable (Not pictured) that is connected to a computer control system. This computer control system will be described in greater detail in a later figure. Communications cable is of a typical CAT 5/6/6a/7/7a/8 variety. This communications cable allows the computer control system to control each of the following individual LED lighting characteristics: on/off, brightness and wavelength. The computer control system includes an algorithm that determines the lighting schedule and characteristics that are best suited for optimum growth. Other types of communication cable or methods are anticipated by this system including a variety of wireless means such as WiFi and Bluetooth connected devices.
[0042] The vertical light fixture 4 is vertically positioned by height adjustment cable 11, which is routed through pulley 8, to main cable 10 and then to motor 12. Motor 12 provides rotational energy in one direction to raise the vertical light fixture 4 and in the opposite direction to lower vertical light fixture 4.
[0043] Lastly, plant members 7 by vertical supports 21 and horizontal supports 31. Casters 14 are positioned at the bottom of vertical supports 21 and within track 13 and allow individual rows 30 to be moved along the x or horizontal axis. This allows more rows to be contained in the same space. They can be moved horizontally to provide access or to compress the rows to save space.
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[0047] Horizontal training wires 9 are strung along the length of each row of plants in intervals above each row. These training wires are manufactured of aircraft grade stainless steel wire, located in intervals of 3″-4″. In the preferred embodiment, there are 48 training wires located above each row. The wires are attached to L channel rails attached to the vertical support members 21 at the end of each row. Wires are attached with nuts and tension adjusters at one end of the wire. Tension adjusters allow tightening and loosening of the tension on the wire. At the opposite end of the wire, a copper plug is attached to the end of the wire. The L channel rail at that end has keyhole slots cut in it at suitable intervals to match the desired intervals of the wire. The copper plug can be slid through the circular portion of the keyhole slot and held in place by the copper plug secured in the slot. Using the tension adjusters at the opposite end, the tension can be increased to firmly hold the wire in place or loosened so the copper plug can be slid through the circular portion of the keyhole slot to detach the wire. The training wires are used to train the cannabis plants to grow vertically.
[0048] This vertical training of the plants arranges them in a way that allows the maximum surface area of the plant leaves to be impacted with light from the lighting apparatus. The more surface area of the plant that can be impacted with light increases the amount of photosynthesis and thus the growth of the plant. This vertical training of the plants also has the added benefit of making the plants easy to work on in rows at standing height.
[0049] Horizontal lighting fixtures 17 comprising individual LED lighting elements 4 are shown attached to upper lighting support 19 and lower lighting support 20, each providing support for the horizontal lighting fixtures. Height adjustment cable 11 is attached to the upper lighting support 19 as are each of the lighting ballasts 16. Height adjustment cable 11 is routed through pulleys 8 to main cable 10 and motor 12. Rotational energy from motor 12 is used to move the entire lighting unit up and down depending on the direction of motor rotation. Height adjustment cable and main cable are manufactured of aircraft grade stainless steel wire, similarly to the training wires, though any suitable cable material known in the art could be used, including steel, aluminum, copper, plastics, composites or other materials.
[0050] In this view, watering system 26 is shown installed for each potting container. In the preferred embodiment, this system is computer controlled to provide the optimal amount of water and the correct time for best plant output. The system is built out of standard landscaping materials, with piping routed between the top of each of the planting containers. A suitable water controller is attached to the main water supply and then the end of each row of piping to appropriately control water flow. This water controller is attached to the computer control system through communications cable 31 or other communication means such as WiFi or Bluetooth.
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[0053] Plant support member 7 is shown as are casters 14 that allow the row to move horizontally.
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[0057] Rolling row 130 is supported by row support 120. Row support 120 is manufactured with suitable high strength aluminum or any other appropriate high strength metal, such as steel. In the preferred embodiment, row support 120 is made from 4″×1/4″ aluminum bar.” Disposed within row support 120 is gear rack 121. Gear rack 121 provides one side of suitable gear teeth to connect the matching gear teeth within row movement gear 122. Gear rack 121 is printed using a 3D (three dimensional) printer and, in the preferred embodiment, made from a high durability material such as chopped carbon fiber nylon mixture. In the preferred embodiment, the dimensions of gear rack 121 are infinitely variable due to being 3D printed, but any suitable dimension or high durability material could be used within the claims of the present invention, including an off the shelf gear rack. Row movement gear 122 is a circular gear with matching teeth to the gear rack 121. When rotated, row movement gear 122 the gear teeth disposed around the circumference engage with the gear teeth of the gear rack 121 to move the rolling row 130 in either horizontal direction. The row movement gear 122 is disposed and attached to support pipe 123. In the preferred embodiment, support pipe 123 is manufactured of ¾″ steel pipe, but any suitable high strength material could be used. This steel pipe is located along the top of each rolling row 130, with row movement gears 123 located at both ends. Support pipe 123 travels through four ball bearing collars along the length of the pipe. These ball bearing collars provide smooth and easy rotation of support pipe 123. Rotation of support pipe 123 engages row movement gear 122 with gear rack 121 and provides smooth movement of rolling row 130. Rotational energy can be applied manually, by hand, to support pipe 123, with a handle (not show) or a pulley and electric power. Such an electric motor could be computer controlled and included in the overall control system for the growing system.
[0058] Row supports 120 with gear rack 121 and row movement gear 122 are located at both ends of the rolling row 130 and disposed along support pipe 123. In the preferred embodiment, rolling row 130 can be opened to provide 3 feet of clearance between the rows. Each row supports a cannabis plant canopy of 46″ and a grow of 9.6 lbs of cannabis. These specifications relate to the preferred embodiment, but the invention is not so limited.
[0059] In each rolling row 130, cannabis plants 106 are planted in potting containers 102. Plant holes 118 are formed in plant support 107 in a size to fit potting containers 102. In the preferred embodiment, plant support 107 is formed from a length of 12-inch PVC schedule 40 pipe mounted approximately two feet from the floor between the vertical support members 132 and 133, though the height from the ground is variable depending on the needs of the growing area. Installation of the plant support member 107 above the floor is optimal for the grower to have access to the plant without having to bend or stoop to reach the potting container. Plant holes 118 are drilled in the PVC pipe at suitable intervals, in the preferred embodiment 12″ to 16″ from center to center, each plant hole 118 designed to fit a single potting container 102 for one cannabis plant 106. The potting containers 102 are one foot/12 inch diameter plastic containers, but any suitable planting container is acceptable. The containers contain soil and other items that provide the optimal growing environment for the cannabis plant roots. The potting containers 102 provide suitable drainage to allow water to drain through the soil and out of the container into the PVC pipe. The PVC pipe is angled at a slight decline to provide a suitable path for water runoff to the drain, located at the end of each PVC pipe (not shown). Any number of cannabis plants 106 can be included in each row 130, but 15 cannabis plants per row 130, supported in plant support 107, is the number used in this disclosed preferred embodiment.
[0060] Vertical light fixtures 104 are disposed between each rolling row 130 of cannabis plants and is comprised of multiple LED lighting elements arranged in a vertical pattern along the length, front and back of the light fixture. Vertical light fixture 104 is comprised of fifty individual LED lighting units 117 on each of the front and back of the vertical fixture 104. These light fixtures are comprised of vertically oriented aluminum rails with individual LED lighting units mounted along the length of the rail. Lights are installed on both sides of the aluminum rails providing 360 degrees of lighting coverage. In the preferred embodiment, the lighting is Fluence Bioengineering LEDs in a mixture of wavelengths, each light having a 345 watt output. The vertical lighting units are designed such that they line up with the vertically trained cannabis plants and provide maximum light coverage for the maximum amount of plant foliage.
[0061] The individual LED lighting units 117 are also connected via a communications cable (Not pictured) that is connected to a computer control system. This computer control system will be described in greater detail in a later figure. Communications cable is of a typical CAT 5/6/6a/7/7a/8 variety. This communications cable allows the computer control system to control each of the following individual LED lighting characteristics: on/off, brightness and wavelength. The computer control system includes an algorithm that determines the lighting schedule and characteristics that are best suited for optimum growth. Other types of communication cable or methods are anticipated by this system including a variety of wireless means such as WiFi and Bluetooth connected devices.
[0062] Each of the rolling rows 130 is framed by Unistrut, shown by upper support 105 and lower support 103 in this diagram. Horizontal training wires 109 are extended horizontally along each row 130 of cannabis plants 106. A number of horizontal training wires 109 are disposed vertically above each row of cannabis plants. These horizontal training wires 109 are used to train the growth of the cannabis plants 106 vertically so that the plant canopy will be exposed to the maximum amount of light.
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[0067] Environmental control of the growing environment is of critical importance to the yield of cannabis output for a given grow. This embodiment includes filters that induct air from the center of the room, filter out particulates and other materials and blow it to the edges of the room. The filters used in the preferred embodiment are HEPA filters sized to filter out molds and spores and blow air at 4600CFM, but any suitable filtration system can be used. Further, in the preferred embodiment, six air conditioning units are included for the growing environment. Each air conditioning unit is 18,000 BTUs for a total of 108,000 BTUs or 9 tons of air conditioning capacity. This filtration and cooling ability allows the environmental conditions in the grow room to be monitored and adjusted carefully. The filters and air conditioning are connected to the computer control system shown in
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[0069] One of the other advantages of this embodiment is that in the raised position, each plant row is lighted on two sides. Vertical light support 203 is attached to horizontal light support 201 to provide support for LED lights 202. These lights provide intense light on both sides of the plant canopy and near 360 degree light coverage. The lights are of the type and can be controlled as previously discussed above. While the lights here are shown in a horizontal configuration, they could easily be located vertically or in any number of other suitable configurations.
[0070] The hydraulic lift 205 allows plant row 213 to be raised to its storage location, where it can be densely packed and brightly lit on both sides by led lights 202. The hydraulic lift 205 further allows each row to be lowered where it can be easily accessed for trimming, maintenance, pruning, harvesting any another required attention. The hydraulic lift 205 is comprised of two hydraulic lift towers in this embodiment, however other configurations are anticipated as part of this invention. This embodiment allows for twenty large 8-foot-tall plants per 20 foot row requiring floor space of just 18 inches×20 feet per row. Using smaller 3-foot-tall plants, each row could accommodate as many as 80 plants. Other suitable and efficient configurations are possible, specifically using 6 inch rockwool cubes as described below. In each configuration, the plant canopy is lit on both sides by lights, providing the most efficient grow environment.
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[0076] Although the present invention has been described in relation to the above disclosed preferred embodiment, many modifications in design, materials and manufacturing are possible while still maintaining the novel claimed features and advantages of the invention. The preferred embodiment is not meant to limit the claims in any way, and the claims should be given the broadest possible interpretation consistent with the language of the disclosure on the whole.