Sheet product stacking and feeding apparatus
10549940 ยท 2020-02-04
Assignee
Inventors
- Mikio TOTANI (Kyoto, JP)
- Hisayuki Ito (Kyoto, JP)
- Akira Hasuo (Kyoto, JP)
- Masashi Hagino (Kyoto, JP)
- Tomohiko Sembo (Kyoto, JP)
- Soichiro Tanikura (Kyoto, JP)
Cpc classification
B65H3/322
PERFORMING OPERATIONS; TRANSPORTING
B65H31/3054
PERFORMING OPERATIONS; TRANSPORTING
B65H31/26
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/191
PERFORMING OPERATIONS; TRANSPORTING
B31B70/988
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/4212
PERFORMING OPERATIONS; TRANSPORTING
B65H33/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B70/02
PERFORMING OPERATIONS; TRANSPORTING
B65H31/26
PERFORMING OPERATIONS; TRANSPORTING
B65H31/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
When sheet products 1 are discharged, the sheet products are collided against shutter bars 5 so as to fall and stack on a feed conveyor 4. Then, each of protrusion bodies 7 and 8 are lowered by a first drive 9 so as to nip the sheet products between the protrusion bodies and the feed conveyor. Then, coming products are successively discharged and stacked on the protrusion bodies. And then, a second drive 12 is operated in conjunction with the feed conveyor so as to feed the sheet products nipped between the protrusion bodies and the feed conveyor 4. The shutter bars 5 are elevated and lowered by a third drive for adjusting the height position thereof.
Claims
1. An apparatus for stacking and feeding sheet products discharged successively from a discharge position, the apparatus comprising: a feed conveyor on which the discharged sheet products are stacked and fed downstream along a feed direction, the feed conveyor including a plurality of conveyor belts spaced from each other along a lateral direction normal to the feed direction; a receiving plate disposed underneath the conveyor belts; a plurality of projection portions on the receiving plate and spaced apart from each other along the lateral direction, the projection portions extending between, and upwardly from, adjacent conveyor belts, the projection portions engaging and supporting the discharged sheet products above the conveyor belts; a carriage disposed downstream along the feed direction away from the discharge position; a plurality of shutter bars disposed between the discharge position and the carriage above the feed conveyor, the shutter bars being spaced from each other with slots between adjacent shutter bars in the lateral direction, the shutter bars being vertically movable along a vertical direction normal to the feed direction and the lateral direction, the shutter bars having upper ends and lower ends arranged along the vertical direction, the shutter bars having an abutment surface against which the discharged sheet products collide; a shutter drive for raising and lowering the shutter bars along the vertical direction between a raised position and a lowered position; a plurality of protrusion bodies supported on the carriage and spaced from each other along the lateral direction, each of the protrusion bodies protruding upstream along the feed direction through the slots and past the shutter bars, each of the protrusion bodies having upper surfaces; a first protrusion body drive mounted on the carriage and configured to move the protrusion bodies from an elevated position above the discharged sheet products on the feed conveyor until a predetermined number of the discharged sheet products is stacked on the feed conveyor as a stack, to a pressed position in which the protrusion bodies press and nip the stack against the feed conveyor; the lower ends of the shutter bars being positioned in the raised position to an elevation higher than a top of the stack, and lower than the upper surfaces of the protrusion bodies; a second carriage drive configured to move the carriage and the protrusion bodies downstream in conjunction with the feed conveyor moving the stack downstream along the feed direction in the raised position of the shutter bars, and to return the carriage and the protrusion bodies upstream; and successive discharged sheet products being received on the protrusion bodies from the discharge position without interruption.
2. The apparatus according to claim 1, wherein the protrusion bodies include press bars having tip end portions that engage and press on the stack on the feed conveyor.
3. The apparatus according to claim 1, wherein each of the shutter bars is disposed between the conveyor belts along the lateral direction, and wherein the lower ends of the shutter bars are lowered to the receiving surface by the shutter drive when the stack is moved downstream from the shutter bars.
4. The apparatus according to claim 1, wherein the receiving plate has recesses at positions corresponding to the shutter bars respectively, and wherein the lower ends of the shutter bars are lowered below the receiving plate when the shutter bars are lowered.
5. The apparatus according to claim 1, wherein the protrusion bodies include a plurality of receiving members for engaging and supporting the discharged sheet products, and wherein the receiving members have curved upper surfaces to impart their curvature to, and stiffen, each discharged sheet product in turn.
6. An apparatus for stacking and feeding sheet products discharged successively from a discharge position, the apparatus comprising: a feed conveyor on which the discharged sheet products are stacked and fed downstream along a feed direction; a carriage disposed downstream along the feed direction away from the discharge position; a plurality of shutter bars disposed between the discharge position and the carriage above the feed conveyor, the shutter bars being spaced from each other with slots between adjacent shutter bars along a lateral direction normal to the feed direction, the shutter bars being vertically movable along a vertical direction normal to the feed direction and the lateral direction, the shutter bars having upper ends and lower ends arranged along the vertical direction, the shutter bars having an abutment surface against which the discharged sheet products collide; a shutter drive for raising and lowering the shutter bars along the vertical direction between a raised position and a lowered position; a plurality of protrusion bodies supported on the carriage and spaced from each other along the lateral direction, each of the protrusion bodies protruding upstream along the feed direction through the slots and past the shutter bars, each of the protrusion bodies having upper surfaces, the protrusion bodies including a plurality of receiving members for engaging and supporting the discharged sheet products, the receiving members having curved upper surfaces to impart their curvature to, and stiffen, each discharged sheet product in turn; a first protrusion body drive mounted on the carriage and configured to move the protrusion bodies from an elevated position above the discharged sheet products on the feed conveyor until a predetermined number of the discharged sheet products is stacked on the feed conveyor as a stack, to a pressed position in which the protrusion bodies press and nip the stack against the feed conveyor; the lower ends of the shutter bars being positioned in the raised position to an elevation higher than a top of the stack, and lower than the upper surfaces of the protrusion bodies; a second carriage drive configured to move the carriage and the protrusion bodies downstream in conjunction with the feed conveyor moving the stack downstream along the feed direction in the raised position of the shutter bars, and to return the carriage and the protrusion bodies upstream; and successive discharged sheet products being received on the protrusion bodies from the discharge position without interruption.
7. The apparatus according to claim 6, wherein the protrusion bodies include press bars having tip end portions that engage and press on the stack on the feed conveyor.
8. The apparatus according to claim 6, wherein the feed conveyor includes a plurality of conveyor belts spaced from each other along the lateral direction; and a receiving plate disposed underneath the conveyor belts; and wherein each of the shutter bars is disposed between the conveyor belts along the lateral direction, and wherein the lower ends of the shutter bars are lowered to the receiving plate by the shutter drive when the stack is moved downstream from the shutter bars.
9. The apparatus according to claim 8, wherein the receiving plate has recesses at positions corresponding to the shutter bars respectively, and wherein the lower ends of the shutter bars are lowered below the receiving plate when the shutter bars are lowered.
10. The apparatus according to claim 6, wherein the feed conveyor includes a plurality of conveyor belts spaced from each other along the lateral direction; and a receiving plate disposed underneath the conveyor belts; and a plurality of projection portions on the receiving plate and spaced apart from each other along the lateral direction; and wherein the projection portions extend between, and upwardly from, adjacent conveyor belts; and wherein the projection portions engage and support the discharged sheet products above the conveyor belts.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
DETAILED EXPLANATION OF THE PREFERRED EMBODIMENTS
(31) An embodiment according to the present invention will be explained below.
(32)
(33) The apparatus comprises a carriage 3 spaced from the discharge position of the plastic bags 1 in a discharge direction of the plastic bags 1. The apparatus further comprises a plurality of shutter bars 5 disposed between the discharge position and the carriage 3 and above a feed conveyor 4. The discharge position corresponds to a position where the clamp rollers 2 are disposed. The feed conveyor 4 is composed of a belt conveyor having a predetermined length and extending in the discharge direction of the plastic bags 1. The shutter bars 5, on the other hand, are extended vertically and spaced from each other in the lateral direction. It should be understood that the lateral direction denotes a horizontal direction normal to the discharge direction of the plastic bags 1. When the plastic bags 1 are discharged, the plastic bags 1 collide against the shutter bars 5 so as to fall and stack on the feed conveyor 4. In this embodiment, the apparatus comprises a guide plate 6 opposed to the shutter bars 5 and disposed above the feed conveyor 4. The plastic bags 1 fall and stack on the feed conveyor 4 and between the shutter bars 5 and the guide plate 6.
(34) The apparatus further comprises a plurality of protrusion bodies mounted on the carriage 3 and spaced from each other in the lateral direction. The protrusion bodies can pass through between the shutter bars 5 so as to protrude toward the discharge position of the plastic bags 1. The protrusion bodies are disposed and stood by above the plastic bags 1 when the plastic bags 1 are discharged and stacked on each other, in this embodiment, the protrusion bodies are composed of both press bars 7 and receiving members 8. The press bars 7 are composed of rigid members such as metal members. The receiving members 8 are composed of elastic members such as silicone rubber or silicone sponge members.
(35) The apparatus further comprises a first drive 9 mounted on the carriage 3. After the plastic bags 1 are stacked, as shown in
(36) The protrusion bodies are lowered when a predetermined number of the plastic bags 1 are stacked on the feed conveyor 4. The protrusion bodies should be lowered between the discharged plastic bags 1 because the plastic bags 1 are discharged without cease while the protrusion bodies are lowered. Thus, the operation of the protrusion bodies requires high accuracy of control when the feed speed of the plastic bags 1 is fast. The timing of lowering the protrusion bodies can be controlled on 10 ms scale even with known technology. Therefore, it is possible to discharge the plastic bags 1 without cease, stack a predetermined number of the plastic bags 1 accurately and feed the stacked plastic bags 1 reliably even though the discharge speed of the plastic bags 1 is, for example, set to be 360 sheets discharged per minute, or the six bags are discharged in one second.
(37) And then, the protrusion bodies can receive coming bags. The coming bags are discharged without interruption so as to fall and then stack on the protrusion bodies. The first drive 9, for example, is composed of an air cylinder or a hydraulic cylinder. The protrusion bodies are lowered by the first drive 9 such as an air cylinder or a hydraulic cylinder.
(38) In this embodiment, the apparatus further comprises arms 10 mounted on the carriage 3. The protrusion bodies are fixed on the arms 10. The arms 10 are swung by the first drive 9 so that the protrusion bodies can be revolved to be lowered. As described above, the protrusion bodies are composed of both the press bars 7 and the receiving members 8. The press bars 7 are fixed on the arms 10, while the receiving members 8 are fixed on the press bars 7. For example, a base plate 10a is disposed between a pair of the arms 10. The base plate 10a is fixed on an upper end of each of the arms 10. Each of the press bars 7 having the receiving members 8 is fixed on base plate 10a. The arms 10 are connected to the press bars 7 via the base plate 10a. Thus, both the press bars 7 and the receiving members 8 are revolved to be lowered by the first drive 9. Tip end portions of the press bars 7 can engage with and press on the plastic bags 1 when the press bars 7 are lowered. The tip end portions of the press bars 7 may be bent appropriately so as to engage with the plastic bags 1 so that the bent portions of the press bars 7 can press on the plastic bags 1. The front end portions of the plastic bags 1 are nipped between the press bars 7 and the feed conveyor 4.
(39) The plastic bags 1 are engaged with and pressed by the press bars 7. On the other hand, the receiving members 8 are composed of elastic members such as silicone rubber or silicone sponge. Thus, when the press bars 7 are engaged with the plastic bags 1, the receiving members 8 are elastically deformed along the plastic bags 1 so as to engage with the upper surface of the plastic bags 1. And then, the receiving members 8 can receive coming bags 1. The coming bags 1 are discharged without interruption so as to fall and then stack on the receiving members 8.
(40) The press bars 7 may be connected to the receiving members 8 via elastic members by which the receiving members 8 can be bent and arranged along the plastic bags 1 so as to engage with the upper surface of the plastic bags 1. In this case, the receiving members 8 may be composed of rigid members.
(41) As shown in
(42) The apparatus further comprises a shutter drive 11 connected to the shutter bars 5 (
(43) The apparatus further comprises a second drive 12 connected to the carriage 3 (
(44) The carriage 3 is moved, and at the same time the feed conveyor 4 is driven in the moving direction of the carriage 3. As a result, the plastic bags 1 are fed by both the protrusion bodies and the feed conveyor 4, while the coming bags 1 are engaged with the shutter bars 5 so as to be kept on and stood by the position. For example, the feed conveyor 4 is driven by a drive motor 14 (
(45) As shown in
(46) The shutter bars 5 are lowered when the upstream ends of the plastic bags 1 nipped between the protrusion bodies and the feed conveyor 4 are fed to the downstream side than the shutter bars 5 (
(47) After the plastic bags 1 are fed to the downstream side from the shutter bars 5, as shown in
(48) Therefore, after that, the plastic bags 1 are stacked again. After stacked, the above processes are performed repeatedly and the plastic bags 1 are fed again. Therefore, a predetermined number of the plastic bags 1 are stacked and then fed.
(49) In case of this machine, the plastic bags 1 are pressed by the protrusion bodies after being stacked, and then the plastic bags 1 are nipped between the protrusion bodies and the feed conveyor 4 so as to be fed. Therefore, unlike the machine of Patent Document 1, there is no problem in the plastic bags 1 with flexibility and low stiffness. The machine can stack and feed the plastic bags 1 reliably even though the plastic bags 1 have a low stiffness. Thus, the plastic bags 1 are not out of alignment to slide and collapse while being stacked and then fed.
(50) Though, in case of other embodiment, the receiving members 8 may not be composed of elastic members but rigid members such as Teflon (Registered Trade Mark) or carbon pipe. In this case, as shown in
(51) As shown in
(52) In case of other embodiment, the guide plate 6 may be shaped as shown in
(53) That is to say, a plurality of arched guide bars 6a is mounted on the guide plate 6 and faces the downstream side thereof. As shown in
(54) As a result, the plastic bags 1 are discharged from the clamp rollers 2 and slipped through on the guide bars 6a so that downstream ends of the plastic bags 1 can collide against the shutter bars 5 while upstream ends of the plastic bags 1 can hill on the downstream side from the guide bars 6a. Therefore, the upstream ends of the plastic bags 1 cannot be disposed on the upstream side from point A in
(55) That is to say, the tip end portions of the receiving members 8 are disposed on the upstream side from the upstream ends of the plastic bags 1 nipped between the protrusion bodies (the receiving members 8) and the feed conveyor 4. Therefore, when the nipped plastic bags 1 are fed to the downstream side from the shutter bars 5, the tip end portions of the receiving members 8 on which the plastic bags 1 are stacked are still disposed on the upstream side from the shutter bars 5 when the upstream ends of the plastic bags 1 are moved to the downstream side from the shutter bars 5. At the same time, the shutter bars 5 are lowered so as to completely keep the plastic bags 1 stacked on the receiving members 8 from sliding under the shutter bars 5 and moving to the downstream side therefrom.
(56) Depending on the size of the plastic bag 1, a distance between the shutter bars 5 and the guide plate 6 can be adapted, and in addition, a relative position between the press bars 7 and the receiving members 8 in the moving direction can be adapted using elongate holes as connecting means.
(57)
(58) In other embodiment in
(59) As shown in
(60) In the embodiment in
(61) On the other hand, the receiving members 19 are composed of metal plates but have elasticity. In this case, for example, the receiving members 19 engage with the back end portion of the plastic bags 1. And then, the receiving members 19 may be elastically deformed so as to engage with the center portion of the plastic bags longitudinally thereof (
(62) The receiving members 19 may not be bent, and the additional members 18a may not be attached, and in addition the receiving members 19 can move toward and engage with the plastic bags 1 at the tip end portions of the receiving members 19 (
(63) As a result, the plastic bags 1 are pressed by the press bars 18 so as to be nipped between the press bars 18 and the feed conveyor 4. And then, the receiving members 19 receive the coming plastic bags 1 in the same way as the embodiment in
(64) In other embodiment in
(65) In other embodiment in
(66) A plurality of slots 22 may be formed in the receiving plate (the receiving surface) 20 so that the shutter bars 5 can pass through between each of the belts so as to insert into the slots 22 when the shutter bars 5 are lowered. In this case, the plastic bags 1 are blocked by the shutter bars 5 so as not to pass and move through between the belts and the shutter bars 5.
(67) According to further other embodiment, the receiving plate (the receiving surface) 20 may be provided with recesses instead of the slots 22.
(68) In other embodiment in
(69) And then, the shutter bars 5 are lowered to their original position (
(70) In other embodiment in
(71) Conversely, the press bars 18 may be curved or bent upward beyond the tip end portions of the receiving members 19 (
(72) As shown in
(73) In case that not only the plastic bags 1 but also other sheet products are discharged successively, the sheet products can also be stacked and then fed by the machine.
DESCRIPTION OF THE REFERENCE CHARACTERS
(74) 1 plastic bag 3 carriage 4 feed conveyor 5 shutter bar 7, 18 press bar 8, 19 receiving member 9 first drive 10 arm 12 second drive