Backpack system
10548389 ยท 2020-02-04
Inventors
Cpc classification
A45F3/047
HUMAN NECESSITIES
International classification
Abstract
A backpack system or personal load bearing system uses a lightweight, SRC (semi-rigid core) and hanger suspension system, that compresses the center of the body between the xiphoid process and the lower back to a compressive force to transfer the load upward and forward while freeing up the shoulders. The SRC is provided that is made out of a semi-rigid plastic such as ABS plastic, carbon fiber composite or any other non-compressible material with similar structural characteristics. Left and right hooks pass over, forward and downward over the chest and are joined at a central coupling at a center of the human body, the xiphoid process, a small extension of the sternum. Right and left lower straps extend to left and right lower support sites to form a arched cage on the user. A belt wraps around the waist on top of the hip bones to limit lateral movement.
Claims
1. A backpack system for use in combination with a wearer comprising: an SRC (a non-compressible semi-rigid core) of material molded to form a back plane portion, the back plane portion having a left SRC lower load support site, a right SRC lower load support site, the SRC, extending upward from the backplane on the wearer to a bifurcation at the back of and free of the wearer's neck, the SRC then extending to form a left over the left shoulder hook portion and a right over the right shoulder hook portion, the left and right hook portions each extending over the wearer's shoulder and then downward over, and past, the wearer's chest to a a cross link coupling, a left lower strap coupling a left SRC lower load support site to the cross link coupling, and a right lower strap coupling a right SRC lower load support site to the cross link coupling, the cross-link coupling being positioned against the wearer's solar plexus, the SRC back plane having a lower forward surface and the cross link coupling having a back surface, the wearer's body spacing the lower back plane forward surface and the cross link coupling rear surface apart while driving the lower left and right straps into tension to provide a left and right vertical component of force to the lower left and right support sites, the SRC having a back plane length sufficient to position the SRC left and right hook portions above the wearer's shoulders, the left SRC lower load support site has an adjustable buckle characterized to receive a lower left strap bottom end, the right SRC lower load support site has an adjustable buckle characterized to receive a lower right strap bottom end, the cross link coupling is formed by a quick release buckle that couples the SRC left hook portion distal end to the SRC right hook portion distal end and to a lower left strap top end and to a lower right strap top end.
2. The backpack system of claim 1 wherein the cross link coupling is made adjustable in length, the lower left strap and lower right strap being adjusted in length to form an angle in the range of 35 to 50 degrees between a left and right ray drawn from the right and left lower load support sites to the quick release buckle, and the SRC backplane.
3. The backpack system of claim 2 wherein the belt passes though slots in the SRC lower than the left and right SRC lower load support sites, the belt having an adjustment range and when tightened, it holds the lower portion of the SRC against the wearer's lower back and stabilizes the SRC against lateral motion.
4. The backpack system of claim 1 further comprising: a belt coupled to the SRC below the left SRC lower load support site, and below the right SRC lower load support site, the belt being adjustable and characterized to stop lateral movement of the SRC at the left and right SRC lower load support sites.
5. A backpack system for use in combination with a wearer comprising: an SRC (a non-compressible semi-rigid core) of material molded to form a back plane portion having a left SRC lower load support site and a right SRC lower load support site, the SRC worn by a wearer, extending upward on the back of the wearer to a bifurcation at the back of and free of the wearer's neck, the SRC then extending to form a left over the left shoulder hook portion and a right over the right shoulder hook portion, the left and right hook portions each extending over the wearer's respective left and right shoulder and then downward over, and past, the wearer's chest to a left and right hook portions distal end to form respectively, a left upper load support site and a right upper load support site, the SRC is formed to have a back plane length that positions the left hook portions and the right hook portions above the surface of the wearer's left and right shoulders with a loaded field pack attached to a top region of an outer SRC panel cover containing the SRC, the SRC has a front surface adjacent to the wearer's back and a rear surface facing away from the wearer's back, a cover, the cover having a thin padding layer is positioned on the front and back of the SRC, and a fabric outer layer is positioned on the front and back of the SRC, the fabric layer encloses and protecting the padding layers, a cross link coupling couples the left upper load support site to the right upper load support site, the cross link coupling has a left and a right end, the cross link coupling left end is coupled to the left upper load support site and the cross link coupling right end is coupled to the right upper load support site, a lower left strap coupling the left SRC lower load support site to the cross link coupling, and a lower right strap coupling the right SRC lower load support site to the cross link coupling, the SRC back plane having a forward surface and the cross link coupling having a back surface, the wearer's body positioned between the SRC forward surface and the cross link coupling rear surface forcing the back plane forward surface and the cross link coupling rear surface apart while driving the lower left and right straps into tension, the lower left strap has a top end permanently fixed to the left upper load support site, and a bottom end, the left SRC lower load support site has an adjustable buckle characterized to receive the lower left strap bottom end, the lower right strap coupling the right SRC lower load support site to the cross link coupling has a top end permanently fixed to the right upper load support site, and a bottom end, right SRC lower load support site has an adjustable buckle characterized to receive the lower right strap bottom end, an adjustable length cross link coupling is formed by fixing one half (male or female) of a quick release buckle to the left upper load support site, and fixing the alternate half (female or male) of the quick release buckle to the right upper load support site, the left upper load support site is then coupled to the to the right upper load support site by engaging the male and female ends of the quick release buckle.
6. The backpack system of claim 5 wherein the cross link coupling is made adjustable in length by using an adjustable strap loop to attach the male or the female half of the quick release end of the buckle to left or right upper load support site.
7. The backpack system of claim 5 further comprising: a belt coupled to the SRC below the left lower load support site, and below the lower right lower load support site, the belt being adjustable and characterized to stop lateral movement of the SRC at the left and right lower load support sites.
8. The backpack system of claim 7 wherein the belt passes though slots in the SRC lower than the left and right lower load support sites, the belt having an adjustment range characterized to hold lower portion of the SRC against the wearer's lower back and stabilizes the SRC against lateral motion.
9. A backpack suspension apparatus for use in combination with a wearer comprising: a covered semi-rigid non-compressible SRC core assembly within a padded cover to form a covered SRC back plane having, a covered left over shoulder hook portion and a covered right over shoulder hook portion, each respective left and right over shoulder portion being initially spaced apart and extending from respective left and right root portions of the top edge of the covered back plan to a respective distal end to form an SRC left and a right upper load support site, the covered back plane having respective left and right SRC lower load support sites, a quick snap coupling having a left end and a right end, for joining the left and right upper load support sites of the left and right over shoulder portions, a left lower support strap for connecting the left lower support site to the distal ends of the left over shoulder portions, and a right lower support strap for connecting the right lower support site to the distal ends of the right over shoulder portions of the covered semi-rigid core assembly, covered back plane.
10. The backpack system of claim 9 wherein the covered semi-rigid non-compressible SRC core assembly within a padded cover assembly is further characterized as having an SRC (a non-compressible semi-rigid core) of homogenous material molded to form the back plane portion having a lower left point of attachment and a lower right point of attachment, the SRC worn by a wearer, extending upward on the wearer to a bifurcation at the back of and free of the wearer's neck, the SRC then extending to form a left over the left shoulder hook portion and a right over the right shoulder hook portion, the left and right hook portions each extending over the wearer's shoulder and then downward over, and past, the wearer's chest to a left and right upper load support sites.
11. The backpack system of claim 9 wherein the covered semi-rigid core (SRC) assembly is further characterized as being an SRC formed from a material selected from a group comprising: a. ABS plastic; b. Aluminum; c. Carbon Fiber; d. Laminated hollow core; e. Kevlar.
12. The backpack system of claim 9 wherein: the covered left over shoulder hook portion and the covered right over shoulder hook portion, support a left and right shackle, the left and right shackles each provide a mooring position from which a backpack is hung by straps over the covered left and right shoulder hooks, the left and right shackles being positioned on the left and right over the shoulder hooks at positions located by a left and right ray each forming an angle in the range of 25 degrees to 40 degrees with the back plane when extended from the respective shackle to the back plane.
13. The backpack system of claim 9 wherein: the SRC (a non-compressible semi-rigid core) of material molded to form a back plane portion having a left over the left shoulder hook portion and a right over the right shoulder hook portion, is formed from a separate left shoulder hook portion, a separate right shoulder hook portion, and a center portion, the separate left and right hook portions being coupled to the center portion to form an integral the SRC (a non-compressible semi-rigid core).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(22) The Semi-Rigid Core (the SRC)
(23) The SRC 22 appears in the sectional view of
(24) Fabricating the Outer and Inner Styrofoam Pads 24 and 26
(25) The outer and inner Styrofoam pads 24 and 30 respectively are formed from sheet Styrofoam having a thickness of 0.25 inches but can be expected to be made with the thickness of the Styrofoam sheet in the range of 0.125 to 0.375 inches. Acceptable tests have been conducted with 0.25 inch pads, the inner Styrofoam and outer Styrofoam pads being of the same thickness.
(26) Fabricating the Cover 14
(27) The inner SRC panel 15a and an outer SRC panel 15b are typically made from a tough, light nylon fabric. The required buckles (not shown) and belts (not shown) are located on the outer SRC panel 15b and then sewn onto the external surfaces of the outer SRC panel 15b. The edges of the outer SRC panel 15b are then partially joined to the edges of the inner SRC panel 15a to form a partially sealed cover 22 having an opening such as that provided by the zipper shown in
(28) The opening (not-shown) in the partially sealed cover 22 is made large enough to permit insertion of the SRC, 22 as a separate component followed by insertion of the outer Styrofoam pad 24 and an inner Styrofoam pad layer 30. In the alternative, the padding can be attached to the SRC 22 before insertion of an SRC and padding sub-assembly or the padding can be attached to inner surfaces of the panels before the inner SRC panel 15a and the outer SRC panel 15b are joined at their respective edges to form the cover 14. In the embodiment shown, the outer and inner pads 24, 30 were not pre-attached to the panels nor to the SRC 22. The outer and inner pads 24,30 and the SRC 22 were stacked and then slipped into the opening (not shown) before the partially sealed cover was completely sealed by stitching the edges of the panels to lock in the separate layers. Insertion of the SRC 22 into a position between opposing faces of the outer pad 24 and inner Styrofoam pad 30 should be completed in advance of joining the remaining edges of the outer and inner SRC panels 15b, 15a to seal the cover.
(29) After the edges of the outer and inner SRC panels are sewn or joined by other means to create a sealed bag, the cover 14 comprising the outer and inner SRC panels 15b, 15a is slipped over the outer pad 24 and inner pads 30 forcing them tightly against opposite sides of the SRC 22 to form the composite layered structure depicted in the partial section of
(30) Clips, buckles and straps are added to the outer cover as needed to support the attachment of appliances such as a field pack 16, a carrying case or tools related to the ultimate use of the integrated Backpack System 10 by a user tasked with carrying a load.
(31) The clips, buckles, belts and other appliances required on the outer and inner panels are located on and sewn to the outer panel of the cover with jigs or with pre-printed sites on the outer panel. The clips, buckles and belts are then fixed to the assembly by sewing the required clips, buckle or belt features to the panel before the outer and inner panels are partially joined. The stitching of the features at the points of attachment is completed with nylon thread. The threads that pass through the cover layers, or through the ribbing that is selected for use at the edge of the panels, but the stitches do not pass through the two foam layers or through the centrally located SRC 22.
(32) Fabricating the SRC (Semi-Rigid Core 22)
(33) The SRC 22 is formed from a sheet of semi-rigid ABS plastic, and the outline of the SRC is schematically shown in the front, back and side views of
(34) SRC Locations and Regions
(35) Referring now to
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(37) Left and Right Lower Buckles, Lower Straps
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(40) Cross Strap (Coupling)
(41) The left and right over shoulder hook portions 32, 34 of the SRC 22 are also inserted into the cover 14 and padded with respective outer and inner Styrofoam pads.
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(43) Referring now to
(44) In a similar fashion, the upper end of the right lower strap 56 is visible. One end of a short (2-4 inch) right loop coupling strap 82 passes through a right loop slot 86 on the right side of the quick snap coupling 78. Both ends of the right loop coupling strap 82 are then placed under the top end of the right lower end strap 56 and the composite stack of ends is sewn onto the outer SRC cover panel 15b and form the right upper load support site 74 at the right distal end of the right over shoulder hook portion of the Backpack System 10 on the outer SRC cover panel 15b.
(45) Left and Right Over the Shoulder Hook Portions
(46) The width, length, and thickness of the left and right over shoulder hook portions 34, 36 of the SRC are empirically designed to function as an arch that is simply supported from a region on the users back below the neck and behind the top of the shoulders of the user.
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(48) As discussed above, embodiments of the present invention relate to a backpack device and more particularly to a Backpack System which eliminates the conventional shoulder straps and replaces them with a lightweight, semi-rigid core and hanger suspension system that transfers the load toward the center of the body, freeing up the shoulders
(49) The Backpack System 10 is designed to meet the needs of campers, trekkers, hunters, and military field personnel for a versatile, high-capacity, easily customizable pack, the Backpack System would offer unbeatable comfort on long-distance treks, a more efficient distribution of the load, and a wider range of arm and shoulder motion than is achievable with traditional packing systems.
(50) The Backpack System would shown and taught is a tough and versatile, modular and customizable backpack system in which the pack is supported not by conventional shoulder straps, but instead by a unique and innovative suspension system that relies on a pair of stiff but flexible, form-fitting, molded hooks or hangers that will be closer to the body's vertebral axis than are shoulder straps, thus transferring the load toward the center of the body and freeing up the shoulders. The Backpack System can be produced by a firm or firms classified within the Sporting and Athletic Goods Industry, Standard Industrial Code 3949.
(51) The backpack of the Backpack System is a modular design, meaning that the pack system is built up in a series of interchangeable components, or modules. This approach ensures that the system can be customized by users to meet their own specific needs. The basic outfit of the pack will consist of two modules, one a larger pack and one a smaller, detachable daypack, fanny-pack or summit-pack, each of which will fasten detachably to the core or suspension system of the pack with the integrated SRC 22. Further moduleshydration packs; chest or belly packs; accessory storage packs; cargo carriers, hooks, and snaps; rifle slings; game pouches and so forthmay be easily incorporated into the system. The entire system has been designed to provide users with the capacity to carry gear and supplies for anything from a day-hike or climb to a five-day backcountry trek. The chest area of the Backpack System would provide further anchorage and support for such accessories as GPS units, radios, maps, water bottles and energy bars, and small arms; and the Backpack System, in its military version(s), would also accommodate dedicated, strap-on or snap-on modular bulletproof panels, both front and back. The military version can eliminate the cover and mold the entire outer envelope of the equivalent covered version with couplings of buckles and shackles being accomplished with rivets.
(52) The pack which will be supported by the core of the Backpack System could (and should, to appeal to the largest possible market) be produced in a variety of styles and capacities to suit the needs of day-hikers, weekend backpackers, and extended-trip backcountry packers and hunters. These modular packs would thus vary according to model, although standard features should include both top- and side-loading access; high-denier nylon construction with a polyurethane shell; triple-stitching throughout and bar-tacking at all stress-points; ample interior and exterior pockets and pouches; bedroll and sleeping-pad straps; strategically placed D-rings; and other features generally found in high-quality backpacks. The packs might also be produced in a variety of colors, as well as in camouflage. As the most important improvements represented by the Backpack System are to be found in the frame-and-carry system rather than in the pack itself, the reader may be assured that the pack would bear all the hallmarks and features one would expect in a premium pack such as those produced by Kelty, REI, North Face, and other outdoor manufacturers.
(53) The Backpack System will replace the conventional core of the backpack marketa core supported primarily by shoulder strapswith a core that is supported by a pair of semi-rigid, lightweight, form-fitting hooks or hangers formed from a homogeneous material thus simplifying manufacture. The Backpack System will suspend the pack from a back plane extending homogeneously into a pair of over the shoulder hook portions positioned astride the user's neck (or spinal axis). These hooks or hangers or over the shoulder hook portions will slip over the portion of the trapezius muscles which extend from the neck and lower skull to the shoulders, and then converge on opposing diagonals to join in a buckle-operated junction in the region of the xiphoid process (or base of the sternum), just above the user's solar plexus. From the point at which the two hangers buckle, a pair of adjustable nylon straps will run down and back to anchoring points on either side of the lower frame and then to the lower left and right points of attachment 70, 72 via the lower left and right mooring straps such as the right lower mooring strap 68 shown in
(54) The covered left and right over shoulder hook portions 34, 36 respectively support a left and right shackle 92, 94. The left and right shackles each provide a mooring position from which a backpack is hung by straps over the covered left and right shoulder hooks, the left and right shackles being positioned on the left and right over the shoulder hooks at positions located by a left and right ray each forming an angle in the range of 25 degrees to 40 degrees with the back plane when extended from the respective shackle to the back plane.
(55) Although the backpack's SRC has been described as a homogeneous single one piece component for the best mode for practicing the invention in it is possible that in marketing the SRC, it might be necessary to fabricate the SRC as an assembly for ease of shipment or for other reasons. Therefore, the left over the left shoulder hook portion are shown as separate components.
(56) The design of the Backpack System will accomplish several all-important functions. It will relieve the shoulders of much of their traditional load and eliminate the shearing effect of conventional shoulder straps on the shoulder joints, while transferring the load toward the central vertebral axis where it can be better balanced and more easily be borne. The hook or hanger design will also redistribute the load so that more of it may be borne not by the back but by the chest; and this design will free the shoulders and arms of the user for other activities while carrying the pack. The molded hooks or hangers, or left and right over the shoulder hook portions of the SRC of the Backpack System will be fabricated in a tough and durable, lightweight material that combines rigidity, flexibility, with immunity to water and chemicals, and strength.
(57) Likely materials for the core of such an application would include a variety of carbon-fiber composites, as well as graphite composites and Kevlar. The hooks or hangers of the Backpack System would be complemented and cushioned with layers of polymeric foam, and the entire hanger system would be encased within a heavy-duty, protective synthetic fiber shell.
(58) The remainder of the Backpack System core could be produced in the same composite material, or in a comparably strong, stiff, and lightweight polycarbonate polymer; and the frame, viewed from the side, displays an alignment that parallels the natural curvature of the human spine. The core will provide anchors and fasteners for attachment of the basic pack modules and accessories, and will also establish adequate channels for cooling ventilation between the user's back and the pack. And the bottom portion of the frame, which extends horizontally to the rear to form a cargo-carrier ledge, will also incorporate a fold-out, foam-cushioned seat that fastens to the core with two adjustable nylon straps, permitting the user to enjoy the support of the pack-core while sitting and resting, fishing or hunting.
(59) The great advantage of the Backpack System, as should be clear from the foregoing description, is its superior and innovative semi-rigid core system. Tough and strong yet lightweight and superbly ventilated, the frame of the Backpack Systemwith its unique, molded hanger system, its integrated and reinforced modular design, and its easily customized, all-purpose versatilitywould offer day-hikers, weekend backpackers, and seasoned backcountry trekkers and hunters a backpack option with superior performance over the short or long haul: and more comfort in the carrying than they would have thought possible. Clever in conception and exceptionally thoughtful in design, the Backpack System should clearly find a wide and enthusiastic reception in the outdoors-related markets of America and the world, as well as in the various branches of the United States Armed Forces. The Backpack System is cost-effective to produce in a variety of embodiments. The model shown in
(60) The embodiments of the invention described herein are exemplary and numerous modifications, variations and rearrangements can be readily envisioned to achieve substantially equivalent results, all of which are intended to be embraced within the spirit and scope of the invention.
(61) Further, the purpose of the foregoing abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientist, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application.
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APPENDIX
Parts List and Reference Numbers
(64) 10 Back Pack System 12 covered semi-rigid core 14 cover 15a cover front panel 15b cover rear panel 16 field pack 18 zipper 20 left edge of pack 22 SRC Semi-Rigid Core 24 outer StyroFoam pad 26 inner StyroFoam pad 28 outer SRC panel 30 inner StyroFoam pad 32 inner SRC panel 34 left over shoulder hook portion 36 right over shoulder hook portion 38 back plane portion 40 left root portion 42 right root portion 44 center top edge portion of back plane 54 left lower strap 56 right lower strap 58 left lower buckle 60 right lower buckle 62 left mooring strap 64 right mooring strap 66 right lower buckle mooring slot 68 right lower buckle mooring strap 70 left SRC lower load support site 72 right SRC lower load support site 74 left upper load support site 76 right upper load support site 78 two part quick snap coupling 80 left loop coupling strap 82 left loop coupling slot 86 right loop slot 88 right loop coupling strap 90 right loop slot 92 left shoulder shackle 94 right shoulder shackle