WINDING MACHINE FOR DOUGH AND METHOD

Abstract

The invention relates to a winding machine (2) for dough, in particular for winding dough strips, and to a method for winding dough using such a machine (2), wherein the winding machine (2) comprises: a main body (4); a control unit; a roller (6) which is rotatably mounted on the main body (4) about a rotational axis, wherein dough strips can be wound onto the roller (6) when the winding machine (2) is in use; a motor (30) for rotationally driving the roller (6); and a pressing device (11) for pressing dough, which is rolled up on the roller (6), against the roller (6).

Claims

1. Winding machine for dough comprising: a main body; a control unit, a roller mounted on the main body rotatably around a rotational axis, wherein in use of the winding machine, dough strips can be wound onto the roller in using the winding machine, a motor for rotationally driving the roller, and a pressing device for pressing dough rolled up on the roller onto the roller.

2. Winding machine according to claim 1, wherein the roller is mounted on the main body and configured to be removable and installable therewith without using a tool.

3. Winding machine according to claim 1, wherein a motor shaft of the motor is connected to the roller a roller axis of the roller, is detachable therefrom, and is form-fit and/or force-fit and/or frictionally engaging therewith for transferring torque of the motor to the roller.

4. Winding machine according to claim 1, wherein at least one end of the roller comprises a first form-fit and/or force-fit and/or frictionally engaging element which engages with a second form-fit and/or force-fit element of the motor in form-fit and/or force-fit and/or frictionally engaging manner for transferring torque of the motor to the roller.

5. Winding machine according to claim 1, wherein the pressing device is pivotably mounted on the main body for actuating towards the roller.

6. Winding machine according to claim 1, wherein the pressing device comprises at least one pressing roll mounted rotatably around a roll rotational axis, wherein the roll rotational axis is parallel or substantially parallel to the roller rotational axis.

7. Winding machine according to claim 1, wherein the pressing device comprises at least one and no more than ten pressing rolls.

8. Winding machine according to claim 1, wherein the pressing device comprises a mount on which at least one pressing roll is rotatably mounted, and wherein the mount is mounted on the main body so as to be actuatable, pivotable, or rotatable therewith.

9. Winding machine according to claim 1, wherein the pressing device is pivotable and comprises a grip element for manually pivoting, and/or wherein the is biased towards the roller by means of at least one spring element, and/or wherein the mount is fixable in a rest position spaced from the roller by means of at least one retaining element.

10. Winding machine according to claim 1, wherein the winding machine comprises a first switching element connected to the control unit for switching on/off the motor, and wherein the first switching element is formed as a pedal, and/or wherein the winding machine comprises a second switching element connected to the control unit for reversing the rotational direction of the motor.

11. Winding machine according to claim 1, wherein the winding machine comprises a control element connected to the control unit for controlling the rotational speed of the motor for variably controlling the rotational speed.

12. Winding machine according to claim 1, wherein the rotational speed of the motor in at least one rotational direction is between 30-250 min.sup.1, and/or wherein the motor is an electric motor.

13. Winding machine according to claim 1, comprising a sleeve fixed to the motor shaft and protruding beyond the end of the motor shaft, wherein the sleeve form-fit encloses the roller axis after connecting the motor shaft to the roller axis, and a protective cup oriented axially to the motor shaft and is axially spaced from the sleeve, wherein the cup is attached to the main body and a bottom of the cup protrudes into the main body, wherein the cup comprises a flange for attaching to the main body.

14. Winding machine according to claim 13, wherein the sleeve comprises at least one outlet opening perpendicular or substantially perpendicular to the axis of the motor shaft, wherein the outlet opening provides an opening in a region, in which an end of the roller axis engages with an end of the motor shaft in the region, in which a plug connection between the roller axis and the motor shaft is located, wherein the sleeve comprises at least two axially opposing outlet openings.

15. Method for winding dough with a winding machine comprising: rotating a roller of the winding machine in a first rotational direction by using a motor of the winding machine, helically winding at least one dough strip onto the roller, pivoting the pressing device or actuating a pressing device of the winding machine towards the roller such that the at least one dough strip is pressed onto the roller, and stopping the rotation of the roller, wherein after stopping the rotation of the roller (6), which is at least partially wrapped with dough, is removed and a further empty roller is installed.

16. Method for winding dough according to claim 15, wherein after winding the at least one dough strip and before pivoting or activating the pressing device, the roller is rotated in a second rotational direction, which is opposite to the first rotational direction.

17. Winding machine according to claim 7, wherein the pressing device comprises one, two, or three pressing rolls.

Description

[0047] Based on the figures, an embodiment of the invention is explained in more detail. These show:

[0048] FIG. 1 a perspective view of a dough winding machine,

[0049] FIG. 2 a block diagram for illustrating the functional elements of the winding machine of FIG. 1,

[0050] FIG. 3 a perspective exploded view of the winding machine of FIG. 1,

[0051] FIG. 4 a perspective view of a part of the winding machine of FIG. 1,

[0052] FIG. 5a-d schematic perspective and side views not to scale of a roller of the winding machine of FIG. 1 during winding and pressing a dough strip,

[0053] FIG. 6 a perspective partial view of the winding machine of FIG. 1 with an alternative embodiment of the mount of the roller on the motor shaft, and

[0054] FIG. 7a-b schematic lateral sectional views not to scale of the alternative embodiment of FIG. 6.

[0055] FIG. 1 shows a perspective view of a winding machine 2 for dough or dough strips 40 according to a preferred embodiment. The winding machine 2 comprises: a main body 4, which is formed as a housing in this embodiment or is also referred to as housing herein, and a roller 6 mounted on the main body for winding dough strips. The ends 8a, 8b of the roller axis are mounted in bearings 10a, 10b rotatably around a roller rotational axis A (FIG. 5a) on the main body 4. An end 8b of the roller axis is connected to an (electric) motor 30 of the winding machine 2 or to the motor shaft 20 thereof (FIG. 2). A roller grip is provided at the outer end 8a of the roller 6, which is not illustrated in the figures and serves for handling the roller 6. For example, for handling for inserting in and removing from the winding machine 2 and for inserting in and removing from a plaited bun baking oven.

[0056] As schematically illustrated in FIG. 2, the end 8b of the roller axis is connected or connectable to the motor shaft 20 via a form-fit plug connection such that the torque of the motor 30 can be transferred to the roller 6. Thereto, a pin 24 is formed on the end face of the roller axis end 8b, which engages with a corresponding slit 26 on the end face of the motor shaft 20. A sleeve 22 fixed to the motor shaft 20 and protruding beyond the end of the motor shaft 20 prevents lateral shift of the roller axis end 8b, if the plug connection is plugged together. The plug connection ensures that the roller 6 can be simply and fast installed and removed, in particular without requiring a tool. Instead of the form-fit plug connection or in addition, a frictionally engaging and/or force-fit plug connection can also be provided.

[0057] The opposing end 8a of the roller axis is retained in a bearing 10a, which is formed as a (u-shaped) receptacle open to the top. In inserting/installing the roller 6 in the winding machine 2, the end 8a of the roller axis is laid into the bearing 10a from above. In cooperating with the above described plug connection, the roller 6 can thus be simply and fast installed and removed.

[0058] As illustrated in detail in FIGS. 3 and 4, the winding machine 2 further comprises a pressing device 11, by means of which dough wound onto the roller 6 can be pressed flat or can be pressed onto the roller 6. The pressing device 11 preferably comprises one or more pressing rolls 14a-d, a mount with two side parts 12a-b for fixing the rolls 14a-d and a grip element 16. The two side parts 12a-b of the mount are connected to each other via the roll axes 15a-d (FIG. 4) and the grip element 16. The pressing device 11 is mounted on the main body 4 via two bearing pins 18a-b in rotatable or pivotable manner, such that the pressing rolls 14a-d can be pivoted to the roller 6. In this embodiment, the two bearing pins 18a-b are formed in extension of the lowest pressing roll axis 14d.

[0059] Preferably, the axes 15a-d of the pressing rolls 14a-d are (in each pivot position) parallel to the roller axis of the roller 6. In this embodiment, the pressing rolls 14a-d and the roller 6 are cylindrically formed, wherein the circumferential surface of the roller 6 (in each pivot position) is parallel to the circumferential surfaces of the pressing rolls 14a-d. Thereby, the contact pressure is uniformly distributed and a uniform thickness of the dough pressed flat is ensured during the pressing of the wound dough. Alternatively (not illustrated), both the roller and the pressing rolls can have a shape tapering along the roller axis, e.g. a conical shape or frustoconical shape, wherein the circumferential surface of the roller (in each pivot position) is parallel to the circumferential surfaces of the pressing rolls in this embodiment too. A tapering, e.g. conical or frustoconical, shape of the roller facilitates detachment of the baked dough from the roller.

[0060] The roller 6 and/or the pressing rolls 14a-d, in particular the (outer) surfaces of the roller 6 and/or the pressing rolls 14a-d, coming into contact with dough can be formed of at least one of the following materials or be coated with at least one of the following materials: wood, stainless steel, plastic, Teflon, ceramic, enamel, silicone. Particularly preferably, the roller 6 and/or the pressing rolls 14a-d are formed of wood or plastic.

[0061] FIG. 3 shows a perspective exploded view of the winding machine of FIG. 1. The main body or the outer housing 4 is formed of multiple elements 28, 29a-b. Preferably, easy to clean and stable stainless steel sheet is used as the material for the housing. Alternatively, plastic can be used. Preferably, the motor 30 is attached to a bottom part 28 of the main body 4 or to a side element 29a. Preferably, a front housing element 29a is on the front side of the machine 2 (points to a user of the machine 2) and comprises a passage opening 27 for the motor shaft 20. A rear housing element 29b terminates the main body 4 to the rear and to the top. All of the elements 28, 29a-b are connected to each other and form the stable main body or the stable housing 4 for the winding machine 2.

[0062] FIG. 2 shows a block diagram for illustrating the functional elements of individual components of the winding machine 2 of FIG. 1. The motor 30 is controlled via a control 32 of the winding machine 2. A first switching element 34 (on/off switch) for switching on and off the motor 30, a second switching element 36 (direction changer) for switching the rotational direction of the motor 30 and optionally a speed regulator 38 for adjusting a desired rotational speed of the motor 30 are connected to the control 32. Preferably, at least the second switching element 36 (the direction changer) is formed as a foot switch such that a user has both hands free for handling the dough during use of the winding machine 2. Particularly preferably, the first switching element 34 (the on/off switch) is additionally formed as a foot switch for the same reason. Alternatively, the second switching element 34 can be arranged on the main body 4.

[0063] As schematically illustrated in FIG. 5a-d not to scale, the use of the winding machine 2 illustrated in FIG. 1 to FIG. 4 is exemplarily described below. Unless otherwise stated, the components illustrated and described with respect to FIG. 5a-d correspond to the components of the winding machine 2 described above with respect to FIG. 1 to FIG. 4.

[0064] If not yet present, an (empty) roller 6 is installed in the winding machine 2 in a first step, in that the one end 8b of the roller axis is manually inserted into the above described plug connection and the other end 8a of the roller axis is inserted into the bearing 10a open to the top. Subsequently, the motor 30 is activated or switched on such that it rotates in a first rotational direction (FIG. 5a). The first rotational direction or the first sense of rotation is indicated by GU in FIGS. 1 and 5b and is counterclockwise with a view to the right side of the winding machine 2.

[0065] Preferably, the first rotational direction GU is counterclockwise (left-hand rotating) such that if a dough strip 40 is applied onto a lower side of the roller 6 in a subsequent step (FIG. 5b), the dough strip 40 is pulled from the bottom to the rear across the rear side of the roller 6 (viewed from a user). The dough strip 40 is helically wound onto the rotating roller 6 until the desired length of the dough strip is wound onto the roller. Related to the axial distribution on the roller, the dough strip of the desired length can cover the entire or substantially the entire roller 6 with dough 40 as illustrated in FIG. 5c. Alternatively, the wound dough for example covers only half or of the axial length of the roller, wherein an end of the roller remaining free facilitates stripping the baked dough.

[0066] In an optional step, after winding the dough onto the roller, the rotational direction of the motor 30 is subsequently reversed such that the roller 6 rotates clockwise (right-hand rotating) and the wound dough 40 is pressed or pressed flat onto the roller 6 by means of the pressing device 11. The reversal of the rotational direction of the roller 6 in pressing the dough prevents adhesion of the wound dough 40 to the pressing rolls 14a-d. With a skilled operator, the reversal of the rotational direction can be omitted and pressing the dough onto the roller can be effected after or even during winding, whereby time can be saved.

[0067] As shown in FIG. 5d by the schematically illustrated pressing device (with pressing rolls 14a-d, side part 12a and grip 16), the pressing device 11 is pivoted around the axis 15d of the lowest pressing roll 14d such that the at least one, all or substantially all pressing rolls 14a-d press the dough 40 onto the roller 6.

[0068] Finally, the motor 30 is stopped or switched off and the roller 6 with the dough 40 pressed flat is removed from the winding machine 2. The dough 40 is baked on the roller 6 by rotating above a heat source (e.g. electric grill, gas grill, charcoal grill, open fire) and can then be pushed from the roller 6.

[0069] After removing the roller 6 wrapped with dough from the winding machine 2, a new (empty) roller 6 can be immediately installed, which can subsequently again be fast and simply wrapped with dough 40 as described above.

[0070] FIG. 6 shows a perspective partial view of the winding machine 2 of FIG. 1 with an alternative embodiment of the mount of the roller axis 8b on the motor shaft 20. FIG. 7a and FIG. 7b show schematic lateral sectional views not to scale of the alternative embodiment of FIG. 6.

[0071] In this embodiment, the winding machine 2 comprises a protective cup 42, which is attached to the housing 4 or housing element 29a, wherein the cup bottom 46 protrudes into the housing 4 or the main body and thereby forms a space (blind hole) recessed from a front side/front surface of the housing 4. The cup 42 is arranged axially to or coaxially with the motor shaft 20 or axis A and spaced from a sleeve 22 such that a (circumferential) free space is provided between the inner side of the circumferential surface of the cup 42 and the outer side of the sleeve. In this embodiment, the cup 42 is cylindrically formed such that the inner side of the cup 42 can be easily cleaned. The cup 42 comprises a circumferential flange 44 at its edge, which serves as a stop and for attaching to the housing 4 or element 29a. Preferably, the cup 42 is formed of easy to clean plastic.

[0072] Optionally, a dough protective ring 50 encompassing the axis 8b is provided on the roller axis 8b, which prevents or at least reduces a contamination of the end of the roller axis 8b, at which the (pin) connection is located.

[0073] As schematically illustrated in FIG. 7a (section in the plane of the roller axis A) and described above with respect to FIG. 2, the connection between roller axis 8b and motor shaft 20 is exemplarily illustrated as a pin connection: A pin 24 on the roller 8b engages with a correspondingly configured slit 26 at the end of the motor shaft 20 in form-fit and/or force-fit manner A sleeve 22 attached to the motor shaft 20 extends from the cup bottom 46 up to or substantially up to the opening of the cup 42. As illustrated in FIG. 6 and FIG. 7b (sleeve 22 not sectioned), the sleeve 22 comprises an outlet opening 48 perpendicular to the axis A in the region of the (pin) connection between shaft 20 and roller axis 8b. The outlet opening 48 can e.g. be a bore. Contaminations (e.g. dough residues, sugar), which have inadvertently entered the sleeve 22, can be pushed out through the outlet opening 48 in inserting the roller axis 8b into the sleeve 22. Thereby, a secure connection of the roller 6 to the motor shaft 20 is ensured. Contaminations are collected in the cup 42 and can there be simply and hygienically removed. Particularly preferably, two opposing or more than two outlet openings 48 are provided in the sleeve 22. Thereby, contaminations can be pushed out on both or multiple sides of the sleeve 22. In addition, contaminations can be pushed out of the sleeve 22 with non-inserted roller 6 in that e.g. a rod or a brush is pushed through the two openings 48.

LIST OF REFERENCE NUMERALS

[0074] 2 winding machine

[0075] 4 main body/housing

[0076] 6 roller

[0077] 8a-b end of the roller axis

[0078] 10a-b roller bearing

[0079] 11 pressing device

[0080] 12a-b mount pressing device

[0081] 14a-d roll

[0082] 15a-d roll axis

[0083] 16 grip element

[0084] 18a-b bearing pin pressing device

[0085] 20 motor shaft

[0086] 22, 22 sleeve

[0087] 24 pin

[0088] 26 slit

[0089] 27 passage opening

[0090] 28 bottom element

[0091] 29a, 29b housing element

[0092] 30 motor

[0093] 32 control

[0094] 34 first switching element/on/off switch

[0095] 36 second switching element/direction change

[0096] 38 speed regulator

[0097] 40 dough/dough strip

[0098] 42 protective cup

[0099] 44 cup flange

[0100] 46 cup bottom

[0101] 48 outlet opening

[0102] 50 dough protective ring

[0103] A roller rotational axis

[0104] GU rotational direction counterclockwise