ELASTOMER COMPONENT EXPOSED TO BLOW-BY GASES OF AN INTERNAL COMBUSTION ENGINE
20200032019 ยท 2020-01-30
Assignee
Inventors
Cpc classification
F16J15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/144
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M2013/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/0011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K15/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01M13/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/3284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16J15/3284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An elastomer component, which is exposed to blow-by gases of an internal combustion engine, includes a function body made of a elastomer material and a fluorine layer arranged on the outside of the function body.
Claims
1. An elastomer component comprising: a function body made of an elastomer material; and a fluorine layer arranged on the outside of the function body; wherein the elastomer component is exposed to blow-by gases by an internal combustion engine.
2. The elastomer component according to claim 1, wherein the function body is formed by a first elastomer and the fluorine layer is formed by a second elastomer, further wherein the first elastomer differs from the second elastomer in that it comprises adsorbed fluorine.
3. The elastomer component according to claim 1, wherein the fluorine layer and the function body are formed from the same elastomer material, further wherein the fluorine layer is formed by adsorption of fluorine in the elastomer material through fluorination of the surface of the function body with introduced elastomer material, further wherein absorption of fluorine atoms at the polymer chains of the elastomer material is by introduction of fluorine on the surface of the function body.
4. The elastomer component according to claim 3, wherein the elastomer material of the fluorine layer or the function body comprises a siloxane.
5. The elastomer component according to claim 3, wherein the elastomer material of the fluorine layer or the function body comprises a methyl vinyl silicone rubber with fluorine-containing groups.
6. The elastomer component according to claim 3, wherein the elastomer material of the fluorine layer or the function body comprises a tensile strength of 1 to 20 N/mm.sup.2.
7. The elastomer component according to claim 3, wherein the elastomer material of the fluorine layer or the function body comprises an average density of 1.4 to 1.7 g/cm.sup.3.
8. The elastomer component according to claim 3, wherein the elastomer material of the fluorine layer or the function body comprises a Shore A hardness of 35 to 90.
9. The elastomer component according to claim 1, wherein at least one side of the function body facing a blow-by gas comprises the fluorine layer, and the function body is completely enclosed by the fluorine layer.
10. The elastomer component according to claim 1, wherein the fluorine layer has an average layer thickness or fluorine penetration depth of 0.01 to 20 m.
11. The elastomer component according to claim 1, wherein the fluorine layer has a first fluorine content and the function body has a second fluorine content, wherein the first fluorine content is larger than the second fluorine content.
12. The elastomer component according to claim 1, wherein the elastomer component comprises at least one cantilever or undercut.
13. The elastomer component according to claim 1, wherein the elastomer component comprises a valve member of a control valve, a non-return valve, a valve, a venting valve, a pressure relief valve or a diaphragm-shaped actuator, and comprises pressure control valves, or a seal, including a piston seal, shaft seal, housing seal, valve seal, or line seal.
14. The elastomer component according to claim 1 available by fluorination, wherein the elastomer component is formed by: introducing an elastomer substrate into a process chamber; evacuating of the process chamber; supplying of a first gas composition comprising elemental fluorine gas, such that the process chamber comprises elemental fluorine gas at a process chamber concentration; tempering the elastomer substrate in the process chamber for a tempering period under conversion of the first gas composition into a second gas composition and under forming of the fluorine layer of the elastomer component by fluorinating the surface of the elastomer substrate; removing of the second gas composition comprising elemental fluorine gas and hydrogen fluoride from the process chamber; and removing of the elastomer component from the process chamber.
15. A method for producing an elastomer component exposed to blow-by gases, the method comprising: introducing an elastomer substrate into a process chamber; evacuating of the process chamber; supplying of a first gas composition comprising elemental fluorine gas, such that the process chamber comprises elemental fluorine gas at a process chamber concentration; tempering the elastomer substrate in the process chamber for a tempering period under conversion of the first gas composition into a second gas composition and under forming of the fluorine layer of the elastomer component by fluorinating the surface of the elastomer substrate; removing of the second gas composition comprising elemental fluorine gas and hydrogen fluoride from the process chamber; and removing of the elastomer component from the process chamber.
16. The method according to claim 15, wherein the first gas composition comprises elemental fluorine gas and at least one other gas selected from a group consisting of nitrogen, helium, and argon, or another inert gas.
17. The method according to claim 15, wherein the tempering is performed at 10 to 100 C., in particular 20 to 60 C., preferably at 25 to 40 C.
18. The method according to claim 15, wherein the pressure in the process chamber is less than 10.sup.2 mbar after the evacuating.
19. The method according to claim 15, further comprising: arranging a fluorine layer on the outside of a function body in a blow-by gas treating device, wherein elastomer components comprise the function body made of an elastomer material, wherein the elastomer component is exposed to blow-by gases.
20. The method according to claim 19, further comprising: increasing a chemical stability of the elastomer components to reduce the precipitation of pollutants from blow-by gases in the elastomer component to reduce the precipitation of manganese.
21. A blow-by gas treating device comprising: an elastomer component comprising: a function body made of an elastomer material; and a fluorine layer arranged on the outside of the function body; wherein the elastomer component is moveable and is exposed to at least a part of blow-by gas of an internal combustion engine.
22. The device of claim 21, wherein the blow-by gas treating device comprises an oil separator, a valve, a compressor or a turbine.
23. An elastomer component exposed to blow-by gases by an internal combustion engine, wherein the elastomer component is formed by: introducing an elastomer substrate into a process chamber; evacuating of the process chamber; supplying of a first gas composition comprising elemental fluorine gas, such that the process chamber comprises elemental fluorine gas at a process chamber concentration; tempering the elastomer substrate in the process chamber for a tempering period under conversion of the first gas composition into a second gas composition and under forming of the fluorine layer of the elastomer component by fluorinating the surface of the elastomer substrate; removing of the second gas composition comprising elemental fluorine gas and hydrogen fluoride from the process chamber; and removing of the elastomer component from the process chamber.
24. A system configured for discharge and feeding of blow-by gas of an internal combustion engine, wherein the system comprises: a blow-by gas emerging from an engine bay of the internal combustion engine that is received and at least partially circulated back into a combustion cycle of the internal combustion engine; and at least one elastomer component arranged to be exposed to at least part of the blow-by gas.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Further advantages, effects, and embodiments of this invention can be seen in the figures below.
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DETAILED DESCRIPTION
[0049] To illustrate possible fields of application of the present embodiments,
[0050] In the blow-by gas circuit shown, the crankcase 33 is connected to the air supply 5 of the reciprocating piston engine 3 via a blow-by gas recirculation system 9. In the example shown, blow-by gases are passed from the crankcase 33 via an oil mist separator 19 to a pressure control valve 29. Therein, the gases are fed to the separator 19 via a separator feeding line 119. Separated oil is returned to the crankcase 33 via an oil return line 219. The remaining blow-by gas is fed to the pressure control valve 29 via a separator outlet line 319. Depending on the implementation of the blow-by gas circuit, seals between the separator feeding line 119, the oil return line 219, the separator outlet line 319, the oil mist separator 19, and/or the crankcase can be embodied as elastomer components according to the invention. It is clear that all the seals exposed to blow-by gases listed so far and below can be embodied as elastomer components according to the invention.
[0051] The pressure in the crankcase is adjusted via the pressure control valve 29. It has proven advantageous for pressure control valves in blow-by gas recirculation systems to use valves with pressure control diaphragms as shown in
[0052] The separate suction feeding line 129, 229 supplies to different admission points of the air inlet 5. Depending on the operating condition, in particular the pressure in the crankcase and the intake pressure in the air inlet 5, the blow-by gas flow is supplied to the air inlet 5 via one or both suction feeding line 129, 229. A suction feeding line 129 supplies the blow-by gas flow to an intake flow splitter 55 between an intake air filter 15 and a compressor 25 where blow-by gas mixes with fresh air. The resulting mixture of air and blow-by gas can be supplied from the intake flow splitter 55 to the reciprocating piston engine 3 via a compressor line 125 and a ventilation system 135. In compressor line 125, the air-blow-by-gas mixture is supplied to cylinder 13 via a compressor 25, an intercooler 65 and a throttle valve 75. The air-blow-by-gas mixture can escape between the drive shaft of compressor 25, which is not shown, and the compressor housing of a turbocharger. Similarly, blow-by gases can escape between the output shaft of a turbine, especially a turbocharger, and the turbine casing. In order to reduce the escape of blow-by gas via the compressor and/or turbine, seals between the input shaft of a compressor and a compressor casing and/or between the output shaft of a turbine and a turbine casing may be implemented as elastomer components according to the invention. It is clear that the blow-by gas recirculation system 9 illustrated here can also be provided on compressor and turbine housings, in particular for turbochargers, to recirculate escaping blow-by gases. Via the ventilation system 135, the air-blow-by-gas mixture can be supplied from the flow splitter to the reciprocating piston engine via a throttle 35 and a non-return valve 45, like a mushroom valve. The second suction feeding line 229 supplies the blow-by gas flow to compressor line 125 behind the throttle cap. It is clear, that in particular all the seals and valve members and actuators of valves, and valves exposed to blow-by gases shown with reference to
[0053]
[0054]
[0055]
[0056] The counter bearing 515 has a trough into which the pin protrudes and which is shaped complementary to the end of the guide pin facing away from the housing, and which is in particular closed in the direction of flow. A phase is provided on the outside of the annular outer contour 517 of the valve body, which is formed in particular complementary to a phase of the housing for inserting a sealing element 505, a sealing ring. The valve member 503 shown in
[0057]
[0058] The elastomer component shown in
[0059] Another embodiment of an elastomer component according to the invention is shown in
[0060] The spring section 717 extends particularly starting from the radial outer edge of the throttle surface 713 in a first axial direction, away from the intake socket, and then radially outwards to the mounting portion 715. The spring section may have two disc-shaped surfaces, which are spaced apart from one another in the axial direction. In particular, a first disc-shaped spring surface 719, which is connected to the throttle surface 713, and is axially spaced from the throttle surface 713 in a first direction and, in particular, a second spring surface 721, which is connected to the mounting portion 715, is axially spaced from the first spring surface 719 in the opposite axial direction. The first axial direction may point away from the intake socket and the second axial direction towards the intake socket. Furthermore, in the unstressed state of the elastomer component, the first spring section extends axially substantially at the level of the mounting portion 715 and/or the second spring section 721 extends substantially at the level of the throttling surface 713. The two disc-shaped spring sections may be connected to one another via a conical spring section 723. One of the spring faces 719, 721, in particular the first spring face 719, serves to receive a spring, in particular a compression spring, which exerts a force on the elastomer component, in particular against the suction pressure.
[0061] As shown in
[0062] The pressure control valve, in particular the elastomer component, in particular in the form of a diaphragm for a pressure control valve, is configured to set a crankcase pressure between +100 mbar and 200 mbar, or between +50 mbar and 100 mbar, may be between +20 mbar and 100 mbar, at an intake pressure between 0.9 bar, 0.7 bar, 0.5 bar, or 0.3 bar and 0 bar. Further, the pressure control valve, in particular the elastomer component, is configured to endure temperatures of 40 C. to 150 C. in the long term and to permit blow-by gas volume flows into the intake sockets 711 between 0 l/min and 200 l/min.
LIST OF REFERENCE NUMERALS
[0063] 1 blow-by gas circuit [0064] 3 reciprocating piston engine [0065] 5 air inlet [0066] 7 exhaust [0067] 9 recirculation system [0068] 13 cylinder [0069] 19 oil mist separator [0070] 23 piston [0071] 25 compressor [0072] 29 pressure control valve [0073] 33 crankcase [0074] 35 throttle [0075] 39 flow splitter [0076] 43 crank drive [0077] 49, 45, 59 non-return valve [0078] 53 oil pan [0079] 63 cylinder head [0080] 75 throttle valve [0081] 119 oil separator feeding line [0082] 125 compressor line [0083] 129, 229 suction feeding line [0084] 135 ventilation system [0085] 219 oil return line [0086] 249 valve body [0087] 319 separator outlet line [0088] 329 diaphragm [0089] 409 recirculation system [0090] 411 recirculation system housing [0091] 413 housing body [0092] 415 housing base [0093] 417 return inlet [0094] 419, 421 return outlets [0095] 423 first recirculation chamber [0096] 425 oil separator [0097] 427 second recirculation chamber [0098] 429 bypass valve [0099] 431 pressure control valve [0100] 433 third recirculation chamber [0101] 435, 437 non-return valves [0102] 439 cylindrical intake socket [0103] 441 oil return socket [0104] 443 seals [0105] 501 valve body [0106] 503 seal washer [0107] 505 sealing means [0108] 507 housing [0109] 509 housing openings [0110] 511 opening [0111] 513 guide pin [0112] 515 counter bearing [0113] 517 annular outer contour [0114] 519 valve housing ridges [0115] 601 mushroom valve [0116] 603 cylindrical base body [0117] 605 bypass opening [0118] 607 axis of rotation [0119] 609 contact section [0120] 611 wall of the recirculation system [0121] 613 disc-shaped sealing body [0122] 615 counter bearing surface of the sealing body [0123] 617 outer edge of the disc-shaped sealing body [0124] 619 conical section [0125] 621 conical recess [0126] 701 pressure control valve [0127] 703 diaphragm [0128] 705 valve cover [0129] 707 housing portion of a recirculation system [0130] 709 blow-by gas supply duct [0131] 711 intake socket [0132] 713 disc-shaped throttle surface [0133] 715 mounting portion [0134] 717 spring section [0135] 719, 721 disc-shaped spring sections [0136] 723 conical spring section [0137] 726 recess in control valve cover