HOPPER FLASHING
20200031015 ยท 2020-01-30
Inventors
Cpc classification
B65D88/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hopper flashing for a hopper of a paving machine that is removably coupled to a lead edge of the hopper, made of a urethane compound such as MDI caprolactone or polycaprolactone, or TDI ester, and useable on its own or as provided between wing hopper flashings to help retain asphalt in the hopper.
Claims
1. A hopper flashing comprising: an upper portion, and a base portion configured to be coupled to a leading edge of a hopper of a paving machine; whereby the upper portion and base portion are made of a polyurethane compound.
2. The hopper flashing of claim 1, whereby the polyurethane compound has an organized and distributed polymer structure.
3. The hopper flashing of claim 2, whereby the polyurethane compound has an optimally organized and distributed polymer structure.
4. The hopper flashing of claim 1, whereby the polyurethane compound has a torsion modulus of at least 2.3 E+08 dyn/cm.sup.2 when at a temperature greater than 120 deg C.
5. The hopper flashing of claim 1, whereby the polyurethane is an MDI caprolactone polyurethane.
6. The hopper flashing of claim 1, whereby the polyurethane is an MDI polycaprolactone polyurethane.
7. The hopper flashing of claim 1, whereby the polyurethane is a TDI ester.
8. The hopper flashing of claim 1, whereby the hopper flashing is provided along a lead edge of a hopper of a paving machine.
9. The hopper flashing of claim 8, whereby the hopper flashing is provided between two wing hopper flashings.
10. The hopper flashing of claim 1, whereby the upper portion includes tabs that extend longitudinally beyond margins of the lower portion.
11. A hopper flashing comprising: an upper portion, and a base portion configured to be coupled to a leading edge of a hopper of a paving machine; whereby the upper portion and base portion are made of thermoset compound.
12. The hopper flashing of claim 11, whereby the thermoset compound has an organized and distributed polymer structure.
13. The hopper flashing of claim 12, whereby the thermoset compound has an optimally organized and distributed polymer structure.
14. The hopper flashing of claim 12, whereby the thermoset compound has a torsion modulus of at least 2.3 E+08 dyn/cm.sup.2 when at a temperature greater than 120 deg C.
15. The hopper flashing of claim 11, whereby the thermoset compound is an MDI caprolactone polyurethane.
16. The hopper flashing of claim 11, whereby the thermoset compound is an MDI polycaprolactone polyurethane.
17. The hopper flashing of claim 11, whereby the thermoset compound is a TDI ester.
18. The hopper flashing of claim 11, whereby the hopper flashing is provided along a lead edge of a hopper of a paving machine.
19. The hopper flashing of claim 18, whereby the hopper flashing is provided between two wing hopper flashings.
20. The hopper flashing of claim 11, whereby the upper portion includes tabs that extend longitudinally beyond margins of the lower portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0021] Various examples of embodiments of the systems, devices, and methods according to this invention will be described in detail, with reference to the following figures, wherein:
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[0044] It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary to the understanding of the invention or render other details difficult to perceive may have been omitted. It should be understood, of course, that the invention is not necessarily limited to the particular embodiments illustrated herein.
DETAILED DESCRIPTION
[0045] Referring to the Figures, various examples of embodiments of hopper flashings are provided.
[0046] Referring to
[0047] Referring more specifically to
[0048] Referring now to
[0049] Referring now to
[0050] Referring now to
[0051] Referring now to
[0052] In various examples of embodiments, the hopper flashings are made of polyurethane. In various embodiments, the flashing is made from a polyurethane with an organized and well distributed polymer structure. Polyurethane compounds with more organized and rigid structures offer a better balance of properties with better cut and tear, higher abrasion resistance, and lower energy loss.
[0053] It should be appreciated that the hopper flashings disclosed herein may be made of any permutation of urethane. For example, the hopper flashing may be made of ULTRA-ES brand polyurethane from Superior Tire & Rubber Corp., of Warren, Pa. In various embodiments, the hopper flashing is made of MDI caprolactone or polycaprolactone polyurethane. In various embodiments, the hopper flashing is made of TDI ester polyurethane. It should be appreciated that the hopper flashing may be made of other urethanes and polyurethanes, including, without limitation, MDI esters or ethers, TDI esters or ethers, NDI esters or ethers, PPDI esters or ethers, and other urethane materials, or combinations of urethane materials.
[0054] In various embodiments, the hopper flashing is made of an elastomer with a torsion modulus of at least 2.3 E+08 dyn/cm.sup.2 when at a temperature greater than 120 deg C., or between 120-150 deg C.
[0055] It should be appreciated that the material making up the hopper flashing may include one or more additives, fillers, reinforcements and/or combinations thereof. Additives such as heat stabilizers, fillers (e.g., for considerations of cost and/or strength enhancement), and/or reinforcing structures (such as, for example, fiberglass, mesh, cord or wire) may be added or used depending upon desired material properties, anticipated application, etc. For example, additives, fillers, and/or reinforcements may be utilized in highway paving applications with polymer modified asphalt, where temperatures are more extreme and for longer periods of time, relative to typical paving operations.
[0056] The following nonexclusive examples illustrate features of the present invention:
Example 1
[0057] A center hopper flashing as illustrated in
[0058] In some cases, a base coat of asphalt of 19 mm average diameter media at approximately 235 deg F. was provided in the hopper. At other times, a top coat of asphalt of 19 mm average diameter media at approximately 300 deg F. was provided in the hopper.
[0059] When asphalt was in the hopper, the center hopper flashing temperature measured approximately 175 deg F. on the side facing into the hopper and about 110 deg F. on the opposing side.
[0060] A number of hopper loads and asphalt paving operations were conducted, during which time the hopper flashing was hit by workers with shovels, as is typical, to loosen material packed against the side of the flashing facing into the hopper. During testing, the workers indicated that the hopper flashing was improved over the known hopper flashing they typically saw.
[0061] After a number of paving operations, the hopper flashing made of the MDI caprolactone was examined and tested. Using an A scale durometer gauge, the hopper flashing hardness measured about 91 A at the tabs or flaps and about 89 A near the center. By comparison, a tested hopper flashing made of rubber was unmeasureable on the A scale durometer gauge at the tabs or flaps, and about 95 A near the center. The hopper flashing made of the MDI caprolactone exhibited less hardness after use, indicating that such a hopper flashing is more is resistant to abrasion, cutting and/or tearing, and likely to exhibit longer work life, relative to known rubber flashings under similar conditions. Consistent with expectations from the hardness testing, a visual inspection of the hopper flashing made of the MDI polycaprolactone exhibited some warping but no abrasion or tearing.
Example 2
[0062] Samples of known UHMW, and samples of a TDI ester (80507 MOCA) and an MDI polycaprolactone (C930) were each torsionally deformed in a torsion test at a number of different temperatures, and the torsional modulus of elasticity (G.sup.1) determined at each temperature. Data obtained from testing of modulus of elasticity at various temperatures of known UHMW flashing and hopper flashing disclosed herein is illustrated in Tables 1-3 below.
TABLE-US-00001 TABLE 1 UHMW 10 Hz 1% 2 Mar. 10 Temp G G Torque Freq ClockTime C. dyn/cm2 dyn/cm2 tan_delta g-cm Hz Strain % s 30 2.56E+09 1.43E+08 0.05605 797.95 10 0.96324 14:56:42 40.01 2.14E+09 1.65E+08 0.07685 672.565 10 0.96697 15:02:13 50.01 1.78E+09 1.80E+08 0.10098 562.853 10 0.96993 15:07:43 60.02 1.47E+09 1.85E+08 0.12544 467.095 10 0.9726 15:13:14 70.02 1.20E+09 1.77E+08 0.14781 381.533 10 0.97581 15:18:46 80.01 9.51E+08 1.59E+08 0.16676 305.092 10 0.97744 15:24:17 90.01 7.35E+08 1.33E+08 0.18138 236.889 10 0.97982 15:29:49 100.02 5.45E+08 1.04E+08 0.19111 176.183 10 0.98162 15:35:21 110.01 3.78E+08 7.37E+07 0.19507 122.4 10 0.98259 15:41:29 120.03 2.25E+08 4.28E+07 0.19008 72.956 10 0.98393 15:47:04 130.01 7.05E+07 9.63E+06 0.13664 22.6849 10 0.98551 15:52:38 140.02 2.03E+07 1.03E+06 0.05099 6.48423 10 0.98592 15:58:13 150.02 2.03E+07 9.12E+05 0.04489 6.48956 10 0.98599 16:03:47
TABLE-US-00002 TABLE 2 8050T MOCA 95% 100 C. 19 Apr. 10 Temp G G Torque Freq ClockTime C. dyn/cm2 dyn/cm2 tan_delta g-cm Hz Strain % s 29.99 5.79E+08 1.70E+08 0.29287 834.657 10 3.92368 16:33:58 40.01 4.08E+08 9.03E+07 0.22146 578.831 10 3.93039 16:39:29 50.01 3.27E+08 4.85E+07 0.14816 458.793 10 3.93433 16:45:00 60.01 2.92E+08 2.61E+07 0.0895 406.164 10 3.93478 16:50:32 70.02 2.75E+08 1.44E+07 0.05241 381.485 10 3.93617 16:56:03 80.02 2.67E+08 8.57E+06 0.03248 370.7 10 3.93705 17:01:34 90.02 2.64E+08 7.20E+06 0.02724 366.907 10 3.93668 17:07:06 100.02 2.65E+08 7.07E+06 0.02672 367.534 10 3.93713 17:12:40 110.02 2.65E+08 6.27E+06 0.02365 367.86 10 3.93649 17:18:14 120.02 2.63E+08 5.86E+06 0.02228 364.825 10 3.9367 17:23:48 130.01 2.56E+08 5.77E+06 0.02252 355.838 10 3.93748 17:29:25 140.03 2.43E+08 5.92E+06 0.02435 337.823 10 3.9372 17:35:00
TABLE-US-00003 TABLE 3 C930_CONTROL_10HZ_30-140C_4%_07OCT09 Temp G G Torque Freq ClockTime C. dyn/cm2 dyn/cm2 tan_delta g-cm Hz Strain % s 29.99 2.26E+08 8.96E+06 0.03962 1036.29 10 3.84612 16:49:35 40.01 2.28E+08 7.93E+06 0.03484 1041.93 10 3.84527 16:55:06 50.02 2.29E+08 7.18E+06 0.03142 1049.38 10 3.84717 17:00:36 60.01 2.33E+08 6.46E+06 0.02773 1066.67 10 3.84771 17:06:07 70.02 2.33E+08 6.29E+06 0.02696 1068.84 10 3.84561 17:11:37 80.02 2.36E+08 6.09E+06 0.02581 1079.56 10 3.8444 17:17:09 90.02 2.38E+08 5.95E+06 0.02499 1089.3 10 3.84403 17:22:41 100.03 2.40E+08 5.90E+06 0.02458 1098.34 10 3.84525 17:28:15 110.03 2.41E+08 5.84E+06 0.02421 1103.71 10 3.84381 17:33:48 120.03 2.42E+08 5.86E+06 0.02422 1107.0 10 3.84411 17:39:22 130.02 2.42E+08 5.95E+06 0.02463 1105.59 10 3.84358 17:44:57 140.03 2.40E+08 6.14E+06 0.02556 1099.67 10 3.84415 17:50:31
[0063] As can be seen from Tables 1-3, as expected the known UHMW had a higher modulus than either TDI ester or MDI polycaprolactone at or about room temperature. But, TDI ester and MDI polycaprolactone unexpectedly exhibited a higher modulus as the temperature at testing reaches 120 deg C., which temperature is closer to temperature of asphalt paving conditions. The results of this testing indicate that a flashing made of polyurethane such as TDI ester or MDI polycaprolactone will be more optimal for paving conditions, and may have longer life under such conditions, relative to known flashing made of UHMW.
Example 3
[0064] TDI ester polyurethane was compared to known hopper flashing material, UHMW. In order to compare the materials at elevated temperatures, the studies were completed using an Instron brand testing apparatus fitted with a temperature controlled chamber. After completing both flexural and tensile testing at temperatures that mimicked asphalt paving conditions, TDI ester polyurethane proved to be significantly better in flexural modulus, tensile modulus, and yield stress measurements.
[0065] While material properties were known for both UHMW and TDI) ester polyurethane at room temperature, little was known about these properties at the 270 F.-325 F. operating temperatures experienced during asphalt paving operations. The current application of the hopper flashings is to help contain the hot asphalt inside of the paver. Because these hopper flashings commonly experience impact while in use, it was decided that both tensile and flexural testing would best study properties of importance to the application. The ASTM standard tests that were used to compare the two materials are described below.
[0066] Flexural testing (ASTM D790) measures the amount of force that is required to bend the test specimen under three-point loading conditions. The crosshead of a Tinius-Olsen universal testing machine was used to apply a load to the center of the test specimen spanning between two fixed points. The measurements gathered from the flex test include the flexural modulus, maximum load, and maximum stress. These three properties help describe the rigidity and strength of the material when loaded.
[0067] Flexural modulus, which is also known as the bend modulus, describes the overall stiffness of the material. Because the materials that were tested are anisotropic, the flexural modulus and tensile modulus will not be equal in value. Maximum load describes the amount of load that the test specimen can withstand at 5.0% strain. Maximum stress describes the amount of stress that the test specimen can withstand at 5.0% strain.
[0068] Tensile testing (ASTM D638) measures the flexibility of the test specimen along the axis of strain. The crosshead of the same universal testing machine pulled the specimen apart at a constant rate until necking or failure occurred. The measurements extracted from tensile testing include tensile modulus, yield stress, and elongation at yield.
[0069] Tensile modulus describes the tendency of the material to deform when exposed to forces in tension. It is defined as the ratio of stress and strain in the material's elastic region.
[0070] Yield stress describes the amount of stress that the test material can withstand before experiencing permanent (plastic) deformation. Yield elongation describes the percentage that the test specimen elongated at the point of yield.
[0071] The flexural testing and tensile testing parameters are shown in Tables 4 and 5 below.
TABLE-US-00004 TABLE 4 Flexural Testing Parameters Flexural Test Parameters Specimen 5.00 0.50 .125 thick (ASTM D790 Standard) Dimensions Temperature 270 F.-325 F. Condition Time 2 min. Crosshead Speed 0.50 in/min Span of Fixture 2.00 in Max Strain Limit 5.0%
TABLE-US-00005 TABLE 5 Tensile Testing Parameters Tensile Test Parameters Specimen Dimensions ASTM D-412C Dumbbell (Type 4) Temperature 270 F. Condition Time 2 min. Crosshead Speed 2.00 in/min
[0072] Comparing the results of the flexural testing at asphalt temperatures showed a significant difference between TDI ester polyurethane and UHMW. Although the UHMW samples were significantly stiffer than the TDI ester polyurethane samples at room temperature, the UHMW experienced a dramatic change of properties in the 180 deg F.-220 deg F. temperature region. When the testing data was completed at 270 deg F., what most consider the lower end of asphalt temperatures, the flexural modulus of UHMW had already dropped below TDI ester polyurethane by almost three times. As the testing temperature was increased to 325 deg F., the UHMW material produced unmeasurable results because the material had become so soft and flexible. Only a small decrease in flexural modulus was measured at these extreme asphalt temperatures for the TDI ester polyurethane. While it is not intuitive at room temperature that a TDI ester polyurethane compound would out-perform UHMW at typical asphalt temperatures, the testing showed that there is a dramatic difference in material behavior once asphalt temperatures are reached.
[0073] The graph in
[0074] Additional flexural testing data including maximum load and maximum stress of TDI ester polyurethane (labeled as Urethane) can be seen in Table 6 below.
TABLE-US-00006 TABLE 6 Flexural Max Flexural Max Modulus Max Load Stress Modulus Max Load Stress Temp. [psi] [lbf] [psi] Temp. [psi] [lbf] [psi] Urethane 72 F. 12463 1.65 590 UHMWPE 72 F. 174483 11.88 4188 270 F. 15106 1.31 569 270 F. 4802 0.17 66 300 F. 11654 1.22 437 300 F. No measurable results 325 F. 10870 1.15 397 325 F. No measurable results
[0075] The UHMW samples remained deformed after flex testing while the TDI ester polyurethane remained more true to their original shape. This permanent deformation of the UHMW after exposure to heat and impact mimic results seen in the field.
[0076] Comparing the tensile results at 270 deg F. showed similar results in regards to strength of the TDI ester polyurethane compound. In the testing, both the tensile modulus and yield stress of TDI ester polyurethane are almost five times greater than that of the UHMW. Table 7 presents the tensile modulus, yield stress, the yield elongation of both materials (with TDI ester polyurethane labeled as Urethane) tested at 270 deg F.
TABLE-US-00007 TABLE 7 Tensile Test Results at 270 deg F. Tensile Yield Yield Tensile Yield Yield Modulus Stress Elongation Modulus Stress Elongation Sample [psi] [psi] [%] Sample [psi] [psi] [%] Urethane 508 2 2550 616 109 UHMWPE 2 610 195.1 135.2 3 994 679 215 3 638 171.9 116 4 2920 673 281 4 455 159.7 110.7 5 2690 690 344 5 497 162.1 124.7 6 3030 782 417 6 368 134.3 191.6 AVG 2437 688 273 AVG 514 164.6 135.6
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[0078] Evaluation of UHMW and TDI ester polyurethane in testing showed that the TDI ester polyurethane compound had significantly better properties to serve the hopper flashing application. The three critical properties appear to be flexural modulus, tensile modulus, and yield stress. In these three areas, the TDI ester polyurethane compound had a three times greater flexural modulus, a five times greater tensile modulus, as well as a six times greater yield stress than that of the UHMW. These measurements indicate that, as between UHMW and TDI ester polyurethane, the TDI ester polyurethane compound is the material best suited material for a typical hopper flashing application.
[0079] As utilized herein, the terms approximately, about, substantially, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the invention as recited in the appended claims.
[0080] It should be noted that references to relative positions (e.g., top and bottom) in this description are merely used to identify various elements as are oriented in the Figures. It should be recognized that the orientation of particular components may vary greatly depending on the application in which they are used.
[0081] For the purpose of this disclosure, the term coupled means the joining of two members directly or indirectly to one another. Such joining may be stationary in nature or moveable in nature. Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another. Such joining may be permanent in nature or may be removable or releasable in nature.
[0082] It is also important to note that the construction and arrangement of the system, methods, and devices as shown in the various examples of embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited. For example, elements shown as integrally formed may be constructed of multiple parts or elements show as multiple parts may be integrally formed, the operation of the interfaces may be reversed or otherwise varied, the length or width of the structures and/or members or connector or other elements of the system may be varied, the nature or number of adjustment positions provided between the elements may be varied (e.g. by variations in the number of engagement slots or size of the engagement slots or type of engagement). The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various examples of embodiments without departing from the spirit or scope of the present inventions.
[0083] While this invention has been described in conjunction with the examples of embodiments outlined above, various alternatives, modifications, variations, improvements and/or substantial equivalents, whether known or that are or may be presently foreseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the examples of embodiments of the invention, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit or scope of the invention. Therefore, the invention is intended to embrace all known or earlier developed alternatives, modifications, variations, improvements and/or substantial equivalents.