STRUCTURAL ASSEMBLY FOR A COMPRESSOR OF A FLUID FLOW MACHINE
20200032816 ยท 2020-01-30
Inventors
Cpc classification
F04D29/563
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D17/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A structural subassembly for a compressor of a turbomachine, which has: a stator with a multiplicity of guide blades which extend in a flow path of the turbomachine, wherein the guide blades have an axis of rotation and are designed to be adjustable in terms of their stagger angle; an inner flow path boundary, which delimits the flow path through the turbomachine radially at the inside; and an outer flow path boundary, which delimits the flow path through the turbomachine radially at the outside. Here, the guide blades have first partial gaps with respect to the outer flow path boundary and/or second partial gaps with respect to the inner flow path boundary. Provision is made whereby the guide blades are arranged and formed such that the axes of rotation of the guide blades have a combined inclination both with respect to the axial direction and in a circumferential direction.
Claims
1. A structural subassembly for a compressor of a turbomachine, which has: a stator with a multiplicity of guide blades which extend in a flow path of the turbomachine, wherein the guide blades have an axis of rotation and are designed to be adjustable in terms of their stagger angle, an inner flow path boundary, which delimits the flow path through the turbomachine radially at the inside, and an outer flow path boundary, which delimits the flow path through the turbomachine radially at the outside, wherein the guide blades have first partial gaps with respect to the outer flow path boundary and/or second partial gaps with respect to the inner flow path boundary, wherein in that the guide blades are arranged and formed such that the axes of rotation of the guide blades have a combined inclination both with respect to the axial direction and in a circumferential direction.
2. The structural subassembly according to claim 1, wherein the axes of rotation of the guide blades of the stator are inclined in the circumferential direction such that the respective radially inwardly directed elongations thereof do not intersect at a point of the stator axis.
3. The structural subassembly according to claim 2, wherein the axes of rotation of the guide blades of the stator are inclined in the circumferential direction such that the respective radially inwardly directed elongations thereof lie tangentially on a circle which extends around the stator axis in a section plane perpendicular to the stator axis.
4. The structural subassembly according to claim 1, wherein the inclination of the axes of rotation of the guide blades both with respect to the axial direction and in the circumferential direction is optimized such that a predefined minimum gap is not undershot in the first partial gap and/or in the second partial gap in the case of all settable stagger angles.
5. The structural subassembly according to claim 4, wherein the inclination of the axes of rotation of the guide blades both with respect to the axial direction and in the circumferential direction is optimized such that the first partial gap and/or the second partial gap maintains a minimum spacing to the adjacent flow path boundary in the case of all settable stagger angles.
6. The structural subassembly according to claim 1, wherein the axes of rotation are inclined in a positive direction in the circumferential direction.
7. The structural subassembly according to claim 1, wherein the axes of rotation are inclined in a negative direction in the circumferential direction.
8. The structural subassembly according to claim 1, wherein the axes of rotation are tilted in the circumferential direction by a tilt angle in the range between 0 and 10.
9. The structural subassembly according to claim 1, wherein the axes of rotation are inclined upstream with respect to the axial direction.
10. The structural subassembly according to claim 1, wherein the axes of rotation are inclined downstream with respect to the axial direction.
11. The structural subassembly according to claim 1, wherein the axes of rotation are tilted relative to the axial direction by a tilt angle in the range between 0 and 10.
12. The structural subassembly according to claim 1, wherein the partial gaps are formed in the region of the leading edge and/or in the region of the trailing edge of the guide blades, adjacent to the respective flow path boundary.
13. The structural subassembly according to claim 1, wherein the guide blades have a cut-back in the region of the trailing edge and adjacent to the radially outer flow path boundary and/or adjacent to the radially inner flow path boundary, such that said guide blades form, in the region of the trailing edge, a partial gap with respect to the adjacent flow path boundary.
14. The structural subassembly according to claim 1, wherein the guide blades have a cut-back in the region of the leading edge and adjacent to the radially outer flow path boundary and/or adjacent to the radially inner flow path boundary, such that said guide blades form, in the region of the leading edge, a partial gap with respect to the adjacent flow path boundary.
15. The structural subassembly according to claim 13, wherein the axes of rotation of the guide blades of the stator in the circumferential direction are inclined in combined fashion both with respect to the axial direction and in the circumferential direction such that the upper corner point, at which the leading edge and the cut-back at the blade tip or the trailing edge and the cut-back at the blade tip converge, and/or the lower corner point, at which the leading edge and the cut-back at the blade root or the trailing edge and the cut-back at the blade root converge, describe, during an adjustment of the stagger angle, a circular trajectory which is oriented locally perpendicularly with respect to the adjacent flow path boundary.
16. The structural subassembly according to claim 15, wherein the spacing of a corner point to the adjacent flow path boundary is substantially constant in the case of every set stagger angle.
17. The structural subassembly according to claim 1, wherein the guide blades are, in order to provide rotatability for the adjustment of the stagger angle, connected rotationally conjointly to, or formed as a single piece with, a spindle.
18. The structural subassembly according to claim 1, wherein the guide blades are connected at their radially outer end in each case to an outer circular platform which is arranged in the radially outer flow path boundary.
19. A gas turbine engine having a structural subassembly according to claim 1.
20. A gas turbine engine according to claim 19, said gas turbine engine having: an engine core which comprises a turbine, a compressor having a structural subassembly, and a turbine shaft which is configured as a hollow shaft and connects the turbine to the compressor; a fan, which is positioned upstream of the engine core, wherein the fan comprises a plurality of fan blades; and a gearbox that receives an input from the turbine shaft and outputs drive for the fan so as to drive the fan at a lower rotational speed than the turbine shaft.
Description
[0060] The invention will be explained in more detail below on the basis of a plurality of exemplary embodiments with reference to the figures of the drawing. In the drawing:
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[0065]
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[0072] During use, the core air flow A is accelerated and compressed by the low-pressure compressor 14 and directed into the high-pressure compressor 15, where further compression takes place. The compressed air expelled from the high-pressure compressor 15 is directed into the combustion device 16, where it is mixed with fuel and the mixture is combusted. The resultant hot combustion products then expand through, and thereby drive, the high-pressure and low-pressure turbines 17, 19 before being expelled through the nozzle 20 to provide some thrust force. The high-pressure turbine 17 drives the high-pressure compressor 15 by means of a suitable connecting shaft 27. The fan 23 generally provides the major part of the thrust force. The epicyclic gearbox 30 is a reduction gearbox.
[0073] An exemplary assembly for a gearbox fan gas turbine engine 10 is shown in
[0074] It is noted that the terms low-pressure turbine and low-pressure compressor as used herein can be taken to mean the lowest-pressure turbine stage and the lowest-pressure compressor stage (that is to say not including the fan 23) respectively and/or the turbine and compressor stages that are connected to one another by the connecting shaft 26 with the lowest rotational speed in the engine (that is to say not including the gearbox output shaft that drives the fan 23). In some literature, the low-pressure turbine and low-pressure compressor referred to herein may alternatively be known as the intermediate pressure turbine and intermediate-pressure compressor. Where such alternative nomenclature is used, the fan 23 can be referred to as a first compression stage or lowest-pressure compression stage.
[0075] The epicyclic gearbox 30 is shown in an exemplary manner in greater detail in
[0076] The epicyclic gearbox 30 illustrated by way of example in
[0077] It is self-evident that the arrangement shown in
[0078] Accordingly, the present disclosure extends to a gas turbine engine having an arbitrary arrangement of gearbox types (for example star-shaped or planetary), support structures, input and output shaft arrangement, and bearing positions.
[0079] Optionally, the gearbox may drive additional and/or alternative components (e.g. the intermediate-pressure compressor and/or a booster compressor).
[0080] Other gas turbine engines to which the present disclosure can be applied may have alternative configurations. For example, engines of this type may have an alternative number of compressors and/or turbines and/or an alternative number of connecting shafts. By way of a further example, the gas turbine engine shown in
[0081] The geometry of the gas turbine engine 10, and components thereof, is/are defined by a conventional axis system, comprising an axial direction (which is aligned with the axis of rotation 9), a radial direction (in the bottom-to-top direction in
[0082] In the context of the present invention, the design of stators with a variable stagger angle in the compressor of the gas turbine engine is of importance.
[0083] Here, firstly, on the basis of
[0084] The guide blade cascade has a cascade pitch t and a profile chord s with a profile chord length s.sub.k. The profile chord s is the connecting line between the leading edge S.sub.VK and the trailing edge S.sub.HK of the profile. The blade stagger angle (hereinafter referred to as stagger angle) .sub.s is formed between the profile chord s and the perpendicular to the line L.sub.1 (wherein the perpendicular at least approximately corresponds to the direction defined by the machine axis). The stagger angle .sub.s indicates the inclination of the blades S.
[0085] The invention may be realized on each stator with variable stagger angle. The invention will be discussed below on the basis of an exemplary embodiment, in which said invention is realized on a stator with adjustable guide blades, which is arranged upstream of the first rotor of a compressor. Such a stator is referred to as an inlet stator or pre-stator (IGVInlet Guide Vane). Inlet stators with variable stagger angle improve the working range of a compressor. The invention may however additionally or alternatively also be realized on any other stator of the compressor which has a variable stagger angle of the guide blades.
[0086] Before the invention itself is discussed, the basic construction of a structural subassembly under consideration will firstly be discussed on the basis of
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[0088] Radially on the inside, the flow path 25 is delimited by a hub 95, which forms an inner flow path boundary 950. Radially on the outside, the flow path 25 is delimited by a compressor casing 4, which forms a radially outer flow path boundary 410. The flow duct 25 is formed as an annular space. The inlet stator 5 has stator blades or guide blades 50 which are adjustable in terms of stagger angle and which are arranged in the flow duct 25 so as to be distributed in the circumferential direction. The guide blades 50 each have a leading edge 51 and a trailing edge 52.
[0089] The swirl in the flow is increased by the inlet stator 5 and, as a result, the downstream rotor 6 is driven more effectively. The rotor 6 comprises a row of rotor blades 60, which extend radially in the flow path 25.
[0090] For adjustability of the stagger angle, the guide blades 50 are mounted so as to be rotatable. For this purpose, said guide blades are each connected rotationally conjointly to, or formed integrally with, a spindle 7. The spindle 7 has an axis of rotation 70, which is identical to the axis of rotation of the guide blades 50. Here, the spindle 7 is accessible and adjustable from outside the flow duct 25.
[0091] Specifically, provision is made for the guide blade 50 to be connected at its radially outer end to an outer circular platform 75, which forms a further rotary plate and which is connected to a radially outer spindle portion 71 of the spindle 7. The platform 75 and the spindle portion 71 are in this case mounted in a shroud 61, which is part of the compressor casing 4. Correspondingly, the guide blade 50 is connected at its radially inner end to an inner circular platform 76, which forms a further rotary plate and which is connected to a radially inner spindle portion 72 of the spindle 7. The platform 76 and the spindle portion 72 are in this case mounted in an inner shroud 62, which locally forms the inner flow path boundary 950.
[0092] To permit rotatability of the guide blades 50 or adjustability of the stagger angle, it is necessary for the guide blades to form, in the region of their trailing edge 52 and radially adjacent to the outer flow path boundary 410 and radially adjacent to the inner flow path boundary 950, cut-backs 53, 54 which ensure that the guide blades 50, in their axially rear region, form in each case one partial gap 81 to the radially outer flow path boundary 410 and one partial gap 82 to the radially inner flow path boundary 950. This prevents, during an adjustment of the guide blade 50 by rotation about the axis of rotation 70, said guide blade colliding with the outer flow path boundary 410 and/or with the inner flow path boundary 950.
[0093] The gaps 81, 82 are referred to here as partial gaps because they do not extend over the entire axial length of the guide blades 50.
[0094] Provision may alternatively be made whereby the guide blades 50 are formed without a shroud at their radially inner end, for which case they end in freely floating fashion, forming a continuous gap, in a manner radially spaced apart from the inner flow path boundary 950. Provision may also alternatively be made for partial gaps to be formed in the region of the leading edge 51 or both in the region of the leading edge 51 and in the region of the trailing edge 52.
[0095] Referring again to
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[0097] The upper corner point 55 defines a first trajectory T1 during variation of the stagger angle. The lower corner point 56 defines a second trajectory T2 during variation of the stagger angle. As can be seen from the perspective illustration of
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[0099] For better comparison with the prior art,
[0100] By means of a combined inclination of the axis of rotation 70 both with respect to the axial direction and in the circumferential direction, it is made possible for the partial gaps 81, 82 (see
[0101] It is pointed out that the inclination may exist in the circumferential direction (+) or counter to the circumferential direction (), wherein the circumferential direction is defined by the clockwise direction. The angle of inclination lies for example in the range between 0 and 10.
[0102] The inclination in the axial direction may be upstream () or downstream (+), see
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[0104] By contrast, in the case of an inclination of the axes of rotation 70 in the circumferential direction, it is the case that, correspondingly to
[0105] This course, illustrated in
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[0107] It can be seen in each case that, in the case of an orientation of the axis of rotation of the guide blades with a combined inclination both with respect to the axial direction and in the circumferential direction, the partial gaps that arise are reduced. The associated reduced gap leakage reduces the flow losses, leading to an increase in efficiency. At the same time, the disadvantages of the stators are less pronounced, which results in reduced excitation of vibrations of the rotors arranged downstream.
[0108] It is self-evident that the invention is not restricted to the embodiments described above and that various modifications and improvements can be made without departing from the concepts described here. It is also pointed out that any of the features described may be used separately or in combination with any other features, unless they are mutually exclusive. The disclosure also extends to and comprises all combinations and sub-combinations of one or a plurality of features which are described here. If ranges are defined, said ranges thus comprise all of the values within said ranges as well as all of the partial ranges that lie in a range.