Seamless DCM-PFM transition for single pulse operation in DC-DC converters
11563378 · 2023-01-24
Assignee
Inventors
- Julian Becker (Freising, DE)
- Christian Harder (Freising, DE)
- Eduardas Jodka (Freising, DE)
- Stefan Dietrich (Oberding, DE)
- Puneet Sareen (Freising, DE)
Cpc classification
H02M1/0009
ELECTRICITY
H02M1/0025
ELECTRICITY
H02M3/156
ELECTRICITY
H02M1/08
ELECTRICITY
H02M1/14
ELECTRICITY
G05F1/462
PHYSICS
H02M3/1584
ELECTRICITY
G01R19/16528
PHYSICS
H02M1/0032
ELECTRICITY
H02M3/1588
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H02M1/08
ELECTRICITY
G05F1/46
PHYSICS
H02M3/156
ELECTRICITY
H02M1/14
ELECTRICITY
H02M3/158
ELECTRICITY
G01R19/165
PHYSICS
Abstract
A converter operable to convert an input voltage at an input node to an output voltage at an output node coupled to a load by switching on and off a transistor at a switching frequency, the converter comprising: an error amplifier circuit having a first input coupled to a reference voltage, a second input coupled to the output node through a resistive divider, a first output operable to output a control current and a second output operable to output a current equivalent to the control current; a peak current comparator circuit having a first input coupled to the second output of the error amplifier circuit, a second input and an output, the second input is coupled to the input node through an inductor; an off-time timer circuit having an input coupled to the first output of the error amplifier circuit and an output, the off-time timer circuit operable to set the switching frequency based on the control current; and a control circuit having a first input coupled to the output of the peak current comparator circuit, a second input coupled to the output of the off-time timer circuit and an output coupled to a control terminal of the transistor.
Claims
1. A converter operable to convert an input voltage at an input node to an output voltage at an output node by switching on and off a transistor at a switching frequency, the converter comprising: an error amplifier circuit having a first input coupled to a reference voltage, a second input coupled to the output node through a resistive divider, a first output operable to output a control current and a second output operable to output a current equivalent to the control current; a peak current comparator circuit having a first input coupled to the second output of the error amplifier circuit, a second input and an output, the second input of the peak current comparator is adapted to be coupled to the input node through an inductor; an off-time timer circuit having an input coupled to the first output of the error amplifier circuit and having an output, the off-time timer circuit operable to set the switching frequency based on the control current; and a control circuit having a first input coupled to the output of the peak current comparator circuit, a second input coupled to the output of the off-time timer circuit and an output coupled to a control terminal of the transistor.
2. The converter of claim 1, wherein the converter is operable to operate in a mode of operation selected from the group consisting of: continuous conduction mode (CCM), discontinuous conduction mode (DCM), pulse frequency mode (PFM) and pulse width modulation mode (PWM).
3. The converter of claim 2, wherein the converter is operable to switch from one mode operation to another mode of operation.
4. The converter of claim 3, wherein the converter is operable to reduce voltage ripple on the output voltage during a transition from one mode of operation to another mode of operation.
5. The converter of claim 1, wherein the output current is modulated from a valley current value to a peak current value at the switching frequency.
6. The converter of claim 5, wherein the peak current comparator circuit is operable to set the peak current value based on the control current.
7. The converter of claim 1, wherein the error amplifier circuit includes: an error amplifier having inputs coupled to the first and second inputs of the error amplifier circuit and an output; a first transistor having a first current terminal coupled to a supply voltage, a second current terminal coupled to the output of the error amplifier and a control terminal coupled to the second current terminal, the first transistor having a transistor current equivalent to the control current; a second transistor having a first current terminal coupled to the supply voltage, a second current terminal coupled the input of the off-time timer circuit and a control terminal coupled to the control terminal of the first transistor, the first transistor and the second transistor form a first current mirror; and a third transistor having a first current terminal coupled to the supply voltage, a second current terminal coupled the first input of the peak comparator circuit and a control terminal coupled to the control terminal of the first transistor, the first transistor and the third transistor form a second current mirror.
8. The converter of claim 7, wherein a current from the first current terminal to the second current terminal of the second transistor is equivalent to the control current and a current from the first current terminal to the second current terminal of the third transistor is equivalent to the control current.
9. A control circuit operable to switch a transistor on and off at a switching frequency to convert an input voltage at an input node to an output voltage at an output node, the control circuit comprising: an error amplifier circuit operable to generate a control current and having a first output operable to output a first output current and having a second output operable to output a second output current, the first output current and the second output current are equivalent to the control current; a peak current comparator circuit having a first input coupled to the second output of the error amplifier circuit, a second input and an output, the second input is adapted to be coupled to the input node through an inductor; an off-time timer circuit having an input coupled to the first output of the error amplifier circuit and an output, the off-time timer circuit operable to set the switching frequency based on the control current; and a control circuit having a first input coupled to the output of the peak current comparator circuit, a second input coupled to the output of the off-time timer circuit and an output coupled to a control terminal of the transistor.
10. The control circuit of claim 9, wherein, based on control signals from the control circuit, the converter is operable to operate in a mode of operation selected from the group consisting of: continuous conduction mode (CCM), discontinuous conduction mode (DCM), pulse frequency mode (PFM) and pulse width modulation mode (PWM).
11. The control circuit of claim 10, wherein the converter is operable to switch from a first mode operation to a second mode of operation.
12. The control circuit of claim 11, wherein current through the inductor is modulated from a valley current value to a peak current value at the switching frequency.
13. The control circuit of claim 12, wherein during the first mode of operation the switching frequency is fixed and the peak current value is variable.
14. The control circuit of claim 12, wherein during the second mode of operation the switching frequency is variable and the peak current value is fixed.
15. The control circuit of claim 12, wherein the converter is operable to operate in a transition mode of operation after the first mode of operation and before the second mode of operation, and the switching frequency and the peak current value are variable during the transition mode of operation.
16. The control circuit of claim 9, wherein current through the inductor is modulated from a valley current value to a peak current value at the switching frequency.
17. The control circuit of claim 16, wherein the peak current comparator circuit is operable to set the peak current value based on the control current.
18. A method of operating a converter operable to convert an input voltage at an input node to an output voltage at an output node, the method comprising the steps of: switching a transistor on and off during a heavy load period at a fixed switching frequency to provide pulses of current to the load and varying a maximum current per pulse of current; switching the transistor on and off during a light load period at a fixed maximum current per pulse of current and varying the switching frequency; and switching the transistor on and off during a period between the heavy load period and the light load period by varying the switching frequency and the maximum current per pulse of current.
19. The method of claim 18, wherein the maximum current per pulse of current is I.sub.PEAK.
20. The method of claim 18, where in switching frequency is F.sub.SW.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a detailed description of various examples, reference will now be made to the accompanying drawings in which:
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DETAILED DESCRIPTION
(11) To take advantage of the positive aspects of the various modes of operation while minimizing the disadvantages of the different modes depending on the type of load, example embodiments use certain modes for light loads, other modes for medium loads and other modes for heavy loads. However, while the disadvantages of a particular mode of operation may be minimized by switching modes, the transition from one mode to another may create new issues. For example, a transition from CCM or DCM, where the switching frequency is fixed, to PFM or PSM, where the switching frequency is not fixed, may cause higher output voltage ripple during the transition. In addition, switching frequencies may be limited to out-of-audio frequency bands. In light of this, some example embodiments (such as a boost converter, buck converter or a buck-boost converter) implement mode transitions that cause little output ripple (referred to herein as “seamless transitions”) and/or avoid switching frequencies in the certain (such as audible) frequency bands. Some example embodiments may include methods of operating and circuitry for providing a “seamless transition” from one mode to another mode.
(12) The schematic of
(13) Boost converter 200 may include a power stage 208, control logic 206, zero current comparator circuit 210, peak current comparator circuit 212, off-time (T.sub.OFF) timer circuitry 204, and error amplifier circuitry 202. While specific components and layout are depicted in
(14) The high-side transistor 274 is connected between the switching node (SW) and the output node (where the output voltage, V.sub.OUT, is applied). An output capacitor, C.sub.OUT, may be connected between the output terminal and ground. A feedback conductor 214 is provided from the output node to error amplifier circuit 202. Gate drivers 268 and 270 are connected between control logic 206 and high-side transistor 274 and low-side transistor 272, respectively, to drive the transistors based on the high-side, HS, and low-side, LS, outputs of control logic 206.
(15) In the example embodiment of
(16) In general operation, control logic 206 turns on the high-side transistor 274 when the set input is a “1” (logical high) and the reset input is a “0” (logical low) for flip-flop 266. The set input to flip-flop 266 is a “1” when the output of AND gate 274 is high, and the reset input is a “0” (hence, V.sub.ZERO is low—meaning that the sensed inductor current is greater than zero, such as when current is flowing from V.sub.IN to V.sub.OUT). This occurs when the Q-bar output of flip-flop 262 is a “1” (the Q output of flip-flop 261 would be a “0”) and the output of comparator 246 is low. For Q-bar to be a “1”, flip-flop 262 is reset by V.sub.PEAK changing to high (the sensed inductor current is greater than a threshold value determined by I.sub.EA on the inverting input of comparator 244) while T.sub.OFF is low. T.sub.OFF should be low (“0”) while the low-side is ON (such as when “LS” is high) because switch 258 is closed while LS is high. Conversely, low-side transistor 272 is turned on when the Q output of flip-flop 262 is a “1” (Q-bar output would be a “0” during this period). The Q out is a “1” when the set input is a “1” (meaning T.sub.OFF is high signifying the “off time” is over) and the reset input is a “0” (meaning that the sensed inductor current is less than the peak current threshold discussed above.
(17) Peak current comparator circuit 212 includes two current mirrors (one formed by transistors 232 and 234 and the other formed by transistors 236 and 238), variable current source 240 and current comparator 244. If transistors 232 and 234 have equivalent sizes, the current flowing through transistor 234 will mirror the current flowing through transistor 232. Similarly, the current through transistor 238 will mirror the current flowing through transistor 236 if the transistors are similarly sized. Variable current source 240 is connected between the drain of transistor 234 and ground and is connected between the drain of transistor 236 and ground. The inverting input of current comparator 244 is connected to and the drain of transistor 238. The sources of transistors 232 and 234 are connected to ground and the sources of transistors 236 and 238 are connected to voltage supply 224.
(18) Sensed inductor current is coupled to the non-inverting input of current comparator 244. In some example embodiments, the sensed inductor current is a fixed ratio (such as 1/100,000) of the actual inductor current. Peak current control current, I.sub.EA, is coupled to the inverting input of current comparator 244, so that when the sensed inductor current is greater than I.sub.EA, V.sub.PEAK goes high. Otherwise, V.sub.PEAK will be low. Hence, I.sub.EA is defining the cycle-to-cycle peak current of the converter. In operation for some example embodiments, when the inductor current is low, the low-side (LS) is activated by T.sub.OFF via the set input of flip-flop 262. During this period, the energy stored in the inductor is increasing (along with increasing the inductor current). When the sensed inductor current is greater than I.sub.EA, the output of current comparator 244 changes from low to high thereby resetting flip-flop 262 and deactivating the low-side (LS goes low for an nMOSFET). The high-side is then activated (HS goes high for an nMOSFET) and remains activated until V.sub.ZERO goes high (such as when the inductor current goes to zero or starts flowing to V.sub.IN) or T.sub.OFF goes high.
(19) Error amplifier circuitry 202 includes feedback conductor 214 connecting the output terminal to the inverting input of operational transconductance amplifier (OTA) 203 through a resistive divider (including resistors R.sub.FB1 and R.sub.FB2) connected to ground. The non-inverting input of OTA 203 is connected to reference voltage, V.sub.REF, and the output is connected to the gate of transistor 220 to supply voltage, V.sub.EA, to the gate. Additionally, the output of OTA 203 is connected to ground through resistor R.sub.C and capacitor C.sub.C. The source of transistor 220 is connected to ground through resistor R.sub.VI. Current I.sub.VI flows from voltage supply 224 through transistors 222 and 220. Since transistors 222, 226 and 228 form a current mirror, current I.sub.VI is mirrored by transistors 226 and 228. Based on the use of current mirrors in T.sub.OFF timer circuitry 204 (one formed by transistors 248 and 250 and the other formed by transistors 254 and 256), timer control current I.sub.TOFF is equal to the difference of I.sub.VI and the current I.sub.REF,CONSTF provided by the variable current source 252, and, since current mirrors support positive currents, I.sub.TOFF should be equal to or greater than zero. Similarly, since transistors 232 and 234 form a current mirror, the current through transistor 234 will be equal to the difference of I.sub.VI and the current I.sub.REF,CONSTE provided by the variable current source 230, and, since transistors 236 and 238 form another current mirror, the current through transistor 238 will be equal to I.sub.VI minus the current I.sub.REF,CONSTE provided by the variable current source 230 plus the current I.sub.REF,CONSTE provided by variable current source 240. Since current mirrors (232-234 and 236-238) support positive currents, I.sub.EA is equal to I.sub.VI while I.sub.VI is greater than I.sub.REF,CONSTE. If I.sub.VI is less than I.sub.REF,CONSTE, I.sub.EA is clipped low to I.sub.REF,CONSTE. Hence, a minimum peak current operation is implemented using this example embodiment.
(20) As stated previously, the timer control current I.sub.TOFF and the peak current control current I.sub.EA are based on the control current I.sub.VI. By selecting I.sub.REF,CONSTF to be greater than I.sub.REF,CONSTE a “transition range” (for the mode of operation) is defined (as discussed below). When I.sub.VI is greater than I.sub.REF,CONSTF, I.sub.TOFF is clipped to around zero while I.sub.EA is equal to I.sub.VI. When I.sub.VI is less than I.sub.REF,CONSTE, I.sub.EA is clamped to I.sub.REF,CONSTE (also referred to as the “clipped minimum peak current”) while I.sub.TOFF is increasing with decreasing I.sub.VI. When the value of I.sub.VI is between I.sub.REF,CONSTE and I.sub.REF,CONSTF both I.sub.TOFF and I.sub.EA are set by the value of I.sub.VI.
(21) The value of I.sub.VI is set by the integration of the error signal, V.sub.ref-V.sub.fb and the conversion of output voltage of OTA 203 to current by transistor 220 and resistor R.sub.VI. Resistor R.sub.C is a compensation resistor, and capacitor C.sub.C is a compensation capacitor.
(22) The off-time timer circuitry 204 provides off-time signal T.sub.OFF that defines the off-time for the boost converter 200 (for example, the period when the inductor current increases is sometimes referred to as T.sub.ON, while the period when the inductor current decreases is referred to as T.sub.OFF—it may also be considered to be the time when the high-side transistor is turned off) in addition to the switching frequency (on-off switching of high-side and low-side transistors 274 and 272, respectively). In some example embodiments, T.sub.OFF is defined by the same control loop, and the characteristics of T.sub.OFF may vary based on the mode of operation.
(23) Off-time timer circuitry 204 includes two current mirrors. One is formed by transistors 248 and 250 and the other is formed by transistors 254 and 256. The sources of transistors 248 and 250 are connected to voltage supply 224 and the sources of transistors 254 and 256 are connected to ground. Variable current supply 252 is connected between ground and the drain and gate of transistor 248. The gate and drain of transistor 254 are connected to the drain of transistor 250. The drain of transistor is connected to capacitor C.sub.R and switch 258 (both connected in parallel between the drain and ground), switching node SW through resistor R.sub.1 and to the non-inverting input of comparator 260. The inverting input of comparator 260 is connected to V.sub.IN and ground through a resistive divider from by resistors R.sub.2 and R.sub.3.
(24) In example embodiments, the values of R.sub.1, R.sub.2, R.sub.3 and C.sub.R are selected so that the T.sub.OFF time combined with the T.sub.ON time results in a quasi-constant frequency (a frequency that is virtually independent of the values of V.sub.IN, V.sub.OUT and the load) in CCM and DCM. Reset/discharge switch 258 is closed when LS is ON and T.sub.OFF is low. The voltage ramp created by R.sub.1 and C.sub.R rises while LS is OFF (whether HS is ON or OFF). If the voltage ramp (coupled to the non-inverting input of comparator 260) becomes greater than the reference voltage (proportional to V.sub.IN) connected to the inverting input of comparator 260, T.sub.OFF transitions from low to high (thereby indicating the end of T.sub.OFF). If I.sub.TOFF is greater than zero amps, the voltage ramp (created by R.sub.1 and C.sub.R) is slower (or stopped) thereby extending T.sub.OFF. Hence, the control loop (via I.sub.VI and I.sub.TOFF) reduces switching frequency and extending T.sub.OFF (such as for light loads). The frequency of the pulses will be modulated (PFM).
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(26) Graph 304 of
(27) Graph 306 of
(28) The following description of several example embodiments is in reference to
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(30) Converter 500 additionally includes control and drive circuitry that includes resistor 526, capacitor 528, error amplifier 524, inductor current comparator 538, voltage-to-current converter 530 (which is equivalent to transistor 220 and resistor R.sub.VI in
(31) The inputs to error amplifier 524 include a reference voltage (V.sub.REF) and the feedback voltage (V.sub.FB) that is obtained from the resistive divider formed by resistors R.sub.2 and R.sub.3. The output of error amplifier 524 is connected to the input of voltage-to-current converter 530, and the output is current I.sub.EA (which is generated from the integration of the error signal V.sub.ref-V.sub.fb). Graph 570 illustrates a possible waveform for I.sub.EA in some example embodiments. In graphs 560, 570 and 580, I.sub.REF,CONSTF is a reference current where the mode of operation involves a constant frequency and I.sub.REF,CONSTE is a reference current where the mode of operation involves a constant energy/pulse.
(32) The output of voltage-to-current converter 530 is provided to both low-clamping circuit 534 and high-clamping circuit 542. In the example embodiments where graph 570 represents that input to clamping circuits 534 and 542, the output of low-clamping circuit 534 may be as depicted in graph 560 where the current is clamped so that it is not less than reference current I.sub.REF,CONSTE. Similarly, the output of high-clamping circuit 542 may be as depicted in graph 580 where the current is clamped so that it is not greater than reference current I.sub.REF,CONSTF. By clamping the currents that are input to both the inverting input of the inductor current comparator 538 and oscillator 544, there should not be a value for the current input into these circuits that results in zero system gain, which may cause loop instability and large output voltage ripple and sub-harmonic oscillations.
(33) The output of high-clamping circuit 542 is input to variable oscillator 544. Since the output of high-clamping circuit 542 is clamped to a maximum value, the maximum switching frequency is also clamped to a maximum value. The output of variable oscillator 544 is a signal (such as CLK signal 602 in
(34) The output of low-clamping circuitry 534 is summed (via summer 536) with the output of slope compensation circuitry 540 and the summed value is provided to the inverting input of inductor current comparator 538. To achieve a minimum T.sub.ON, I.sub.EA is clamped by low-clamping circuitry 534. In addition, an offset is introduced (by slope compensation circuitry 540) to the output of low-clamping circuitry 534, so that the inductor reference current will remain greater than zero. The slope compensation circuitry 540 may or not be required depending on the duty cycle to obtain voltage loop stability. During each switching cycle, the inductor current comparator 538 regulates the peak inductor current, I.sub.PEAK, (for example, the maximum/peak inductor current within one switching cycle) to be proportional to the sum provided by summer 536. In other words, the output of inductor current comparator 538 is indicative of whether the current through inductor 512 is less than I.sub.PEAK and this output is provided to digital control circuitry 546 that, in turn, regulates the high-side and low-side transistors to regulate the inductor current.
(35) In some example embodiments, the following conditions apply: (1) if I.sub.EA is greater than I.sub.REF,CONSTE, the energy per switching pulse is modulated by the error amplifier 524; (2) if I.sub.EA is less than I.sub.REF,CONSTE, the energy per switching pulse is “quasi constant”; (3) if I.sub.EA is less than I.sub.REF,CONSTF, the switching frequency is modulated by the error amplifier 524; and (4) if I.sub.EA is greater than I.sub.REF,CONSTF, the switching frequency is “quasi constant”.
(36) Where “quasi constant” means that the value is not regulated by the loop (the output of amplifier 524) but clamped to pre-defined values. These values might be constant or based on the operating point (e.g. V.sub.IN V.sub.OUT).
(37) In some example embodiments, I.sub.REF,CONSTE is selected to be less than I.sub.REF,CONSTF. Accordingly, for I.sub.REF,CONSTF>I.sub.EA>I.sub.REF,CONSTE, both energy per pulse and pulse frequency are modulated simultaneously by the control loop, thereby creating a seamless transition range between the operating modes DCM and PFM. Hence, the control loop modulates at least one parameter (such as pulse frequency or energy per pulse) changing the average energy transfer to the output. Embodiments without a seamless transition range may feature an operating range where the control loop cannot change at least one parameter impacting the energy transfer to the output (such as I.sub.REF,CONSTE greater than I.sub.REF,CONSTF). This may be caused by manufacturing tolerances, and will result in a zero system gain causing instability and increased output ripple due to repetitive mode transitions between DCM and PFM (sub-harmonic oscillations). For the example embodiments, the switching frequency in PFM can be changed by changing I.sub.REF,CONSTE (changing I.sub.REF,CONSTE changes the maximum switching frequency as well as the transition range).
(38) With reference to
(39) For a decreasing load current, I.sub.OUT, the regulation loop (including the feedback divider formed by resistors 520 and 522, error amplifier 524 and compensation formed by resistor 526 and capacitor 528) will decrease the energy transmitted per clock pulse by lowering the reference current (provided at the inverting input) for the inductor current comparator 538. In addition, in some example embodiments, the switching frequency is reduced to lower dynamic switching losses and thereby improve system efficiency during light-load periods. Reducing the switching frequency is also helpful to avoid output voltage runaway, because the amount of energy transmitted per pulse is greater than zero.
(40) While the figures show a particular type of transistor, other transistors (such as metal-oxide-semiconductor field-effect transistors or bipolar transistors) may be used in place of the ones that are illustrated. In addition, n-type and p-type devices may be used in replacement for the other type of device. While converters 200 and 500 utilize a single inductor, converters 200 and 500 may be multi-phase converters that utilize more than one inductor.
(41) In the foregoing discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” An element or feature that is “configured to” perform a task or function may be configured (e.g., programmed or structurally designed) at a time of manufacturing by a manufacturer to perform the function and/or may be configurable (or re-configurable) by a user after manufacturing to perform the function and/or other additional or alternative functions. The configuring may be through firmware and/or software programming of the device, through a construction and/or layout of hardware components and interconnections of the device, or a combination thereof. Additionally, uses of the phrases “ground” or similar in the foregoing discussion are intended to include a chassis ground, an Earth ground, a floating ground, a virtual ground, a digital ground, a common ground, and/or any other form of ground connection applicable to, or suitable for, the teachings of the present disclosure. Unless otherwise stated, “approximately” preceding a value means +/−10 percent of the stated value. As used herein, the term “modulate” shall also mean “to vary” or “to change.”
(42) The above discussion is meant to be illustrative of the principles and various embodiments of the present disclosure. Numerous variations and modifications will become apparent to those skilled in the art once the above disclosure is fully appreciated. It is intended that the following claims be interpreted to embrace all such variations and modifications.