Switch for short-circuiting a direct-current power source
10546705 ยท 2020-01-28
Assignee
Inventors
- Daniel Chatroux (Teche, FR)
- Sebastien Carcouet (Vif, FR)
- Jeremy Dupont (Bourgoin-Jallieu, FR)
- Pierre Perichon (Voiron, FR)
Cpc classification
International classification
H01H39/00
ELECTRICITY
Abstract
A switch including: first and second electrically conductive electrodes; an electrically conductive element; an electrically insulating medium separating the first and second electrodes and separating the electrically conductive element from the second electrode; and a pyrotechnic element including an explosive, explosion of the explosive causing the electrically conductive element to be driven into contact with the second electrode and the conductive element to be welded to the second electrode to form an electrically conductive link between the first and second electrodes.
Claims
1. A switch, comprising: a first electrode; a second electrode; an electrically conductive element; an electrically insulating medium configured to separate the first electrode and the second electrode and to separate the electrically conductive element from the second electrode; and a pyrotechnic element including an explosive, wherein an explosion of the explosive induces the electrically conductive element to heat up before contact with a contact surface of the second electrode, and the explosion of the explosive induces the electrically conductive element to be driven into contact with the contact surface of the second electrode to weld the electrically conductive element with the second electrode, by welding first materials of the electrically conductive element to second materials of the second electrode by fusion of the first materials and the second materials at an interface between the first materials and the second materials, and forming a solid electrically conductive link between the first electrode and the second electrode.
2. The switch as claimed in claim 1, wherein the second electrode and the electrically conductive element comprise respective metallic materials coming into contact and being welded together upon the explosion of the explosive.
3. The switch as claimed in claim 1, further comprising: a chamber, into which pressurized gas produced by the explosion of the explosive is discharged, wherein the electrically conductive element is arranged to be exposed to the pressurized gas produced by the explosion of the explosive.
4. The switch as claimed in claim 3, wherein the second electrode is fixed against an internal wall of the chamber.
5. The switch as claimed in claim 1, wherein the electrically insulating medium is further configured to separate the electrically conductive element from the first electrode, and the explosion of the explosive induces the electrically conductive element to be driven into contact with the first electrode and the electrically conductive element to be welded with the first electrode to form the electrically conductive link between the first electrode and the second electrode.
6. The switch as claimed in claim 1, wherein the electrically conductive element and the first electrode are formed of a single piece.
7. The switch as claimed in claim 6, further comprising: a third electrode in electrical contact with the electrically conductive element, wherein the third electrode is separated from the second electrode by the electrically insulating medium, and the explosion of the explosive induces the electrically conductive element to be driven to separate the electrically conductive element from the third electrode by the electrically insulating medium.
8. The switch as claimed in claim 7, wherein the third electrode, the electrically conductive element, and an electrically conductive junction between the third electrode and the electrically conductive element are formed of a single piece, and the electrically conductive junction has a cross section smaller than a cross section of the electrically conductive element and smaller than a cross section of the third electrode.
9. The switch as claimed in claim 7, wherein the first electrode is formed by an end of a first metal cable, the third electrode is formed by an end of a second metal cable, the electrically conductive element connects the first electrode and the third electrode and includes a cavity in which the explosive is housed, and the second electrode includes an electrically conductive sleeve surrounding the electrically conductive element and separated from the electrically conductive element by an annular space.
10. The switch as claimed in claim 1, wherein the explosion of the explosive drives the electrically conductive element in a direction perpendicular to the contact surface of the second electrode.
11. The switch as claimed in claim 1, wherein the driving of the electrically conductive element is in a direction perpendicular to a contact surface of the second electrode upon the contact between the electrically conductive element and the contact surface of the second electrode.
12. The switch as claimed in claim 1, wherein the solid electrically conductive link remains after the explosion.
13. The switch as claimed in claim 1, wherein the electrically conductive element is heated up to have sufficient energy to be welded with the second electrode before contact with the contact surface of the second electrode.
14. The switch as claimed in claim 1, wherein the heat from the explosion directly heats the electrically conductive element, and the heated electrically conductive element directly heats the second electrode to facilitate the welding of the first materials and the second materials.
15. The switch as claimed in claim 1, wherein the electrically insulating medium is an inert gas.
Description
(1) Other features and advantages of the invention will emerge clearly from the description which is given thereof hereinbelow, in an indicative and nonlimiting manner, with reference to the attached drawings, in which:
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(14) The invention proposes a safety switch for a DC voltage power supply. Such a switch comprises first and second electrically conductive electrodes and an electrically conductive element. Initially, an electrically insulating medium separates these electrodes from one another, and also separates at least the electrically conductive element from the second electrode. The switch further comprises a pyrotechnic element including an explosive, the explosion of which causes the electrically conductive element to be driven into contact with the second electrode and the conductive element to be welded with the second electrode to form a solid and durable electrically conductive link between the first and second electrodes. Solid and durable should be understood to mean that the electrically conductive link remains after the explosion. The weld is therefore not destroyed by this same explosion.
(15) In the presence of a malfunction, the connection between the two electrodes can thus be closed solidly, reliably and durably, in order to short-circuit an electrical system connected to the terminals of the switch, notably when demanded by safety considerations. Because of the energy applied by the explosion onto the electrically conductive element, the latter is welded to the second electrode, which makes it possible to ensure an electrical contact between the conductive element and the second electrode allowing current of high intensity to pass between the first and second electrodes with reduced losses. The conduction between the first and second electrodes can for example be guaranteed without break, even for short-circuit currents of a DC voltage power supply.
(16) Such a switch therefore proves particularly advantageous, particularly for securing a DC voltage power supply, even though a person skilled in the art generally would not consider the use of pyrotechnic elements in proximity to a component considered to be dangerous (for example a DC voltage power supply based on electrochemical cells of the lithium-ion type). In practice, the risk associated with the explosion of a pyrotechnic element is well controlled, by virtue of the mass production of such components, in particular for manufacturing airbags. Thus, the quantity of energy released by an explosion and the guarantee of the explosion are parameters that are perfectly controlled in pyrotechnic elements.
(17)
(18) The electrodes 11 and 12 are here housed in a chamber 16. The electrodes 11 and 12 are fixed against an internal wall 161 of the chamber 16, in order to ensure that they are mechanically secured. The switch 1 further comprises an electrically conductive element 15. The element 15 is housed inside the chamber 16. The element 15 is separated from the electrodes 11 and 12 via an electrically insulating medium 162 present in the chamber 16. The medium 162 is, for example, an inert gas. To this end, the element 15 is kept separated from the electrodes 11 and 12. The element 15 is here held against a wall of the chamber 16 opposite the wall 161. The electrically insulating medium 162 also separates the electrodes 11 and 12 to electrically insulate them inside the chamber 16. The internal surface of the chamber 16 is electrically insulating to guarantee the electrical insulation between the electrode 11, the electrode 12 and the conductive element 15. The switch 1 thus has a configuration of normally-open type between the electrodes 11 and 12, illustrated in
(19) The element 15 has a part directly above the first electrode 11, and a part directly above the second electrode 12. The switch 1 further comprises a pyrotechnic element 17. The pyrotechnic element 17 includes an explosive 171 attached to the conductive element 15, and a detonator 172 configured to initiate the explosion of the explosive 171. The explosion of the explosive 171 can be controlled by any appropriate means, for example by the application of an electrical signal to the detonator 172 via a control circuit 9 or via an overall heating up of the explosive 171.
(20) The explosive 171 is configured for the gases generated by its explosion to propel the element 15 through the chamber 16 toward the electrodes 11 and 12. Upon the explosion, the gases generated by the explosive 171 apply a pressure onto the element 15 to detach it from the chamber 16, to propel the element 15 into contact both with the electrode 11 and with the electrode 12, and to heat up this element 15. The element 15 is propelled with a sufficient energy to be welded to the electrode 11 on the one hand and to the electrode 12 on the other hand, according to the configuration illustrated in
(21) The switch 1 then has a reliable and durable closed configuration between the electrodes 11 and 12. The electrodes 11 and 12 and the element 15 advantageously comprise metallic materials. The metallic material of the element 15 enters into contact with the metallic materials of the electrodes 11 and 12 to form welds upon the explosion of the explosive 171.
(22) Whereas a brazed joint consists in assembling two parts with an addition of intermediate material between these two parts, a weld secures the element 15 directly with each electrode 11 and 12 by fusion between their own materials, at the interface between these materials. The weld is here produced in a solid and durable manner, such that a brief fusion occurs at the interface between the element 15 and each electrode 11 and 12. This weld at the interface, of very brief duration, is reflected in an almost immediate return to the solid state of the surfaces in contact during the weld. Such a return to the solid state makes it possible to avoid a bounce effect.
(23) Moreover, the element 15 is driven by the explosion in a direction at right angles to the contact surface of each electrode, the contact surface to which it has to be welded. Thus, the quality of the weld is maximized between the element 15 and each electrode, which also favors an absence of bounce. Advantageously, the contact surfaces of the electrodes 11 and 12 are substantially flat.
(24) A direct pressure of the gases from the explosion onto the element 15 favors the heating up thereof (and therefore a weld at the interface upon a contact with the electrode 12), its deformation on contact with the electrode 12 and its propulsion at a supersonic speed. Such a propulsion also favors the welding between two different metals, for example when copper is used to form the element 15 and aluminum is used to form the electrode 12 (or vice-versa). Such a direct pressure of the gases also makes it possible to reduce the quantity of material to be moved and thus makes it possible to use a lesser quantity of explosive material.
(25) A rapid explosion explosive can propel the element 15 at a speed of the order of 7500 m/s, a slow explosion explosive being able to propel the element 15 at a speed typically lying between 1500 and 2000 m/s. Such a type of welding is notably detailed in the U.S. Pat. No. 3,590,877 in order to repair heat exchange tubes. The patent EP0381880 also provides dimensioning rules for a quantity of explosive to be used as a function of the weight of the element to be welded by projection, in particular for a nitroguanidine-based explosive.
(26) By using pyrotechnic elements marketed for airbag manufacture, tests have shown that 25 to 30% of the energy of the explosion was transferred as kinetic energy onto the element 15. By determining the energy necessary to produce a weld between the element 15 and the electrode 12, it will be possible to easily determine the quantity of explosive 171 to be included in the pyrotechnic element 17.
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(28) The explosive 171 is configured for the gases generated by its explosion to propel an end of the element 15 through the chamber 16 toward the electrode 12. This end is initially directly above the electrode 12. Upon the explosion, the gases generated by the explosive 171 apply a pressure onto this end of the element 15 to propel it into contact with the electrode 12 and to heat up this element 15. The element 15 is propelled with a sufficient energy to be welded to the electrode 12, according to the configuration illustrated in
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(30) The electrodes 11 and 12 are electrically conductive. The electrode 11 is for example electrically connected to a connector 111. The electrode 12 is for example electrically connected to a connector 112. The electrode 13 is for example electrically connected to a connector 113.
(31) The electrodes 11 to 13 are here housed in a chamber 16. The electrodes 11 and 12 are fixed against an internal wall 161 of the chamber 16, in order to ensure that they are mechanically secured. The electrode 13 is fixed against an internal wall of the chamber 16, opposite the wall 161. The switch 1 further comprises an electrically conductive element 15. The element 15 is housed inside the chamber 16. The element 15 is separated from the electrode 12 via an electrically insulating medium 162 present in the chamber 16. To this end, the element 15 is kept separated from the electrode 12. The element 15 is here held against the wall of the chamber 16 opposite the wall 161. The electrically insulating medium 162 also separates the electrodes 11 and 12 to electrically insulate them inside the chamber 16. The internal surface of the chamber 16 is electrically insulating to guarantee the electrical insulation between the electrode 11 and the electrode 12, between the electrode 13 and the electrode 12, and between the conductive element 15 and the electrode 12. The switch 1 thus has a configuration of normally-open type between the electrodes 11 and 12, illustrated in
(32) The element 15 is electrically linked to the electrode 11 and is mechanically fixed to this electrode 11. To favor the electrical contact between the element 15 and the electrode 11 and the mechanical strength of their link, the electrode 11 and the element 15 are advantageously formed of a single piece. The element 15 is further electrically linked to the electrode 13 and is mechanically fixed to this electrode 13. The switch 1 thus has a configuration of normally-closed type between the electrodes 11 and 13, illustrated in
(33) The element 15 has an end directly above the electrode 12. The switch 1 further comprises a pyrotechnic element 17. The pyrotechnic element 17 includes an explosive 171 attached to the conductive element 15, and a detonator 172 configured to initiate the explosion of the explosive 171. The explosion of the explosive 171 can be controlled by any appropriate means, for example by the application of an electrical signal to the detonator 172 via a control circuit 9.
(34) The explosive 171 is configured for the gases generated by its explosion to break the link between an end of the element 15 and the electrode 13. Consequently, the connection between the electrode 11 and the electrode 13 is open. The connection between the electrodes 12 and 13 also remains open. The gases generated by the explosion of the explosive 171 further propel this end of the element 15 through the chamber 16 toward the electrode 12. Upon the explosion, the gases generated by the explosive 171 apply a pressure onto this end of the element 15 to propel it into contact with the electrode 12 and to heat up this element 15. The element 15 is propelled with a sufficient energy to be welded to the electrode 12, according to the configuration illustrated in
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(36) The electrodes 11 to 14 are housed in a chamber 16. The electrodes 11 and 12 are fixed against an internal wall 161 of the chamber 16, in order to ensure that they are mechanically held. The electrodes 13 and 14 are fixed against an internal wall of the chamber 16, in order to ensure that they are mechanically held, this wall being opposite the wall 161.
(37) The switch 1 further comprises an electrically conductive element 15. The element 15 is housed inside the chamber 16. The element 15 is separated from the electrodes 11 and 12 via an electrically insulating medium 162 present in the chamber 16. To this end, the element 15 is kept separated from the electrodes 11 and 12. The element 15 is here fixed to the electrodes 13 and 14 and electrically connects the electrodes 13 and 14. The switch 1 thus has a configuration of normally-closed type between the electrodes 13 and 14, illustrated in
(38) The electrically insulating medium 162 also separates the electrodes 11 and 12 to electrically insulate them inside the chamber 16. The insulating medium 162 also separates the electrodes 11 and 12 from the electrodes 13 and 14. The internal surface of the chamber 16 is electrically insulating to guarantee the electrical insulation between the electrode 11 and the electrode 12 relative to one another, and to the conductive element 15, the electrode 13 and the electrode 14. The switch 1 thus has a configuration of normally-open type between the electrodes 11 and 12, illustrated in
(39) The element 15 has a part directly above the first electrode 11, and a part directly above the second electrode 12. The switch 1 further comprises a pyrotechnic element 17. The pyrotechnic element 17 includes an explosive 171 attached to the conductive element 15, and a detonator 172 configured to initiate the explosion of the explosive 171. The explosion of the explosive 171 can be controlled by any appropriate means, for example by the application of an electrical signal to the detonator 172 via a control circuit 9.
(40) The explosive 171 is configured for the gases generated by its explosion to detach the element 15 from the electrodes 13 and 14, and propel the element 15 through the chamber 16 toward the electrodes 11 and 12. Upon the explosion, the gases generated by the explosive 171 apply a pressure onto the element 15 to detach it from the electrodes 13 and 14, to propel the element 15 into contact both with the electrode 11 and with the electrode 12, and to heat up this element 15. The element 15 is propelled with a sufficient energy to be welded to the electrode 11 on the one hand and to the electrode 12 on the other hand, according to the configuration illustrated in
(41) The switch 1 then has a reliable and durable closed configuration between the electrodes 11 and 12. The switch 1 then has an open configuration between the electrodes 13 and 14 (then separated by the medium 162), between the electrodes 11 and 13, between the electrodes 11 and 14, between the electrodes 12 and 13 and between the electrodes 12 and 14.
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(43) To facilitate the pivoting of the element 15 relative to the electrode 11 upon the explosion: the element 15 and the electrode 11 are linked by an electrically conductive junction 152; the element 15, the electrode 11 and the junction 152 are formed of a single piece; the cross section of the junction 152 is smaller than the cross section of the electrode 11 and smaller than the cross section of the element 15.
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(45) To facilitate the break between the element 15 and the electrode 13 upon the explosion: the element 15 and the electrode 13 are linked by an electrically conductive junction 151; the element 15, the electrode 13 and the junction 151 are formed of a single piece; the cross section of the junction 151 is smaller than the cross section of the electrode 13 and smaller than the cross section of the element 15. To guarantee the breaking of the electrical contact between the element 15 and the electrode 13 upon the explosion, the breaking force of the link 151 is less than the mechanical strength of the fixing between the electrode 13 and the chamber 16.
(46) To facilitate the break between the element 15 and the electrode 14 upon the explosion: the element 15 and the electrode 14 are linked by an electrically conductive junction 153; the element 15, the electrode 14 and the junction 153 are formed of a single piece; the cross section of the junction 153 is smaller than the cross section of the electrode 14 and smaller than the cross section of the element 15. To guarantee the breaking of the electrical contact between the element 15 and the electrode 14 upon the explosion, the breaking force of the link 153 is less than the mechanical strength of the fixing between the electrode 14 and the chamber 16.
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(48) The electrode 12 includes an electrically conductive sleeve surrounding the element 15. The sleeve of the electrode 12 is separated from the element 15 by an annular space. The annular space also forms a separation between the electrodes 11 and 13. The electrodes 11 and 13 are advantageously fixed inside insulating blocks 18. The insulating blocks 18 electrically insulate the electrodes 11 and 13 relative to the electrode 12.
(49) Upon the explosion of the explosive 171, a break is produced between the element 15 and the electrode 13 to open the connection between the electrode 11 and the electrode 13. The element 15 is deformed in the annular space until it comes into contact with the sleeve of the electrode 12. The electrical connection between the electrode 11 and the electrode 12 is thus closed. The electrode 12 and the electrode 13 then remain electrically insulated via a block 18 and an insulating medium 162 present in the annular space.
(50) For a nominal current of 200 A, metal copper cables will be able to have a section of 70 mm2. The element 15 will be able to be dimensioned to guarantee an equivalent welding surface area with the sleeve of the electrode 12.
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(52) The switch 41 is of the normally-open type. The switch 42 can be selectively opened or closed via a control circuit that is not illustrated.
(53) In normal operation, when the voltage from the source 2 is to be applied between the terminals 31 and 32, the switch 41 is kept open and the switch 42 is kept closed, as illustrated in
(54) In case of a malfunction, for example if an excessive temperature is measured at the source 2 (for example a temperature close to the thermal runaway temperature of an electrochemical accumulator) or at the connections, the explosion of the explosive of the pyrotechnic element of the switch 41 is controlled. Thus, the switch 41 is closed and a short-circuit is thus formed between the terminals 31 and 32, which makes it possible to maintain a conduction between these terminals. Moreover, the switch 42 is open and the link between the terminal 31 and the pole 21 is therefore broken, such that the source 2 can no longer output current.
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(56) Since the switch 41 is of the normally-open type, in normal operation, the voltage between the poles 21 and 22 of the source 2 is applied between the terminals 31 and 32.
(57) Upon a malfunction causing an excessive current to be output by the source 2, the closure of the switch 41 is controlled by an explosion of the explosive 171 and the fuse 43 melts to open the connection between the pole 21 and the terminal 31.
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(59) To obtain such automatic triggering, the fuse 43 is advantageously dimensioned as follows. If Iccmax is used to designate the maximum short-circuit current output by the DC voltage source 2, the fuse 43 is dimensioned to remain closed when it is passed through by this current Iccmax for a time sufficient for its heating up to initiate the explosion of the explosive 171.
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(61) A power supply system 31 is illustrated in
(62) An identical continuity of service is obtained by connecting the systems 3 as detailed with reference to